A produção de mantas de tecido não tecido (TNT) por processo de extrusão a partir do poli(tereftalato de etileno) (PET) reciclado é uma forma interessante de reciclagem de polímeros adotada pela indústria que consegue conciliar viabilidade econômica com benefícios ambientais. Entretanto, durante a etapa de extrusão, muito material é perdido devido a entupimentos do equipamento ou outros motivos que acarretam na geração de uma quantidade considerável de rejeitos que não podem ser reaproveitados no sistema, devido à depreciação de propriedades ocorridas no material durante o processamento, levando ao descarte deste material geralmente em aterros sanitários. Neste trabalho foi feito um estudo sobre a reciclagem de rejeitos de PET das linhas de produção de mantas de tecido não tecido (TNT), adotando aditivos do tipo extensores de cadeia, para recuperar as propriedades que haviam sofrido grande depreciação. A incorporação de extensores de cadeia do tipo anidridos, isocianatos e fosforados, por meio de extrusão reativa, proporcionou melhorias consideráveis nas propriedades químicas, mecânicas e reológicas do rejeito de PET como aumento de massa molar, aumento de iscosidade no fundido e resistência à tração, facilitando o processamento e favorecendo a utilização do rejeito em novas etapas de reciclagem mecânica. Para as indústrias, a possibilidade de converter custos relacionados às operações de descarte de rejeitos em lucros com a agregação de valor a estes rejeitos poliméricos é extremamente interessante. Da mesma forma, a diminuição do volume de materiais poliméricos depositados no meio ambiente significa menos poluição e menos contaminação a diversos ecossistemas, apoiando os esforços que estão sendo feitos para a preservação e redução de poluentes na natureza. / The production of nonwoven fabrics (NWF) by extrusion process from recycled poly(ethylene terephthalate) (PET) is an interesting way for polymer recycling used by industry which to allow conciliate economic viability with environmental benefits. However, during extrusion step, a fraction of material is lost due to equipment clogging or others factors, leading to production of considerable amount of wastes which can not reinserted in system, due to the depreciation of material properties that occurs during thermal-mechanical processing. These rejects are generally deposited in land wastes. In this work was carried out a study about recycling of PET wastes from NWF production lines, using additives of chain extender kind to recoup properties that had been highly depreciated. The incorporation of chain extenders of kind anhydride, isocyanate and phosphorous compounds by reactive extrusion improved considerably some chemical, mechanical and rheological properties of PET waste such as increase in molecular weight, melt viscosity and strain strength, easing the thermal-mechanical processing and making possible the use of PET waste in news steps of mechanical recycling. The possibility to convert expenditures with wastes discarding operations into profits due to the values aggregation on these polymeric wastes is very interesting for the industries. Then, the decrease of amount of polymeric materials deposited in natural environment signifies less contamination to several ecosystems, supporting the works that have been realized to decrease pollutants and to preserve the nature.

A produção de mantas de tecido não tecido (TNT) por processo de extrusão a partir do poli(tereftalato de etileno) (PET) reciclado é uma forma interessante de reciclagem de polímeros adotada pela indústria que consegue conciliar viabilidade econômica com benefícios ambientais. Entretanto, durante a etapa de extrusão, muito material é perdido devido a entupimentos do equipamento ou outros motivos que acarretam na geração de uma quantidade considerável de rejeitos que não podem ser reaproveitados no sistema, devido à depreciação de propriedades ocorridas no material durante o processamento, levando ao descarte deste material geralmente em aterros sanitários. Neste trabalho foi feito um estudo sobre a reciclagem de rejeitos de PET das linhas de produção de mantas de tecido não tecido (TNT), adotando aditivos do tipo extensores de cadeia, para recuperar as propriedades que haviam sofrido grande depreciação. A incorporação de extensores de cadeia do tipo anidridos, isocianatos e fosforados, por meio de extrusão reativa, proporcionou melhorias consideráveis nas propriedades químicas, mecânicas e reológicas do rejeito de PET como aumento de massa molar, aumento de iscosidade no fundido e resistência à tração, facilitando o processamento e favorecendo a utilização do rejeito em novas etapas de reciclagem mecânica. Para as indústrias, a possibilidade de converter custos relacionados às operações de descarte de rejeitos em lucros com a agregação de valor a estes rejeitos poliméricos é extremamente interessante. Da mesma forma, a diminuição do volume de materiais poliméricos depositados no meio ambiente significa menos poluição e menos contaminação a diversos ecossistemas, apoiando os esforços que estão sendo feitos para a preservação e redução de poluentes na natureza. / The production of nonwoven fabrics (NWF) by extrusion process from recycled poly(ethylene terephthalate) (PET) is an interesting way for polymer recycling used by industry which to allow conciliate economic viability with environmental benefits. However, during extrusion step, a fraction of material is lost due to equipment clogging or others factors, leading to production of considerable amount of wastes which can not reinserted in system, due to the depreciation of material properties that occurs during thermal-mechanical processing. These rejects are generally deposited in land wastes. In this work was carried out a study about recycling of PET wastes from NWF production lines, using additives of chain extender kind to recoup properties that had been highly depreciated. The incorporation of chain extenders of kind anhydride, isocyanate and phosphorous compounds by reactive extrusion improved considerably some chemical, mechanical and rheological properties of PET waste such as increase in molecular weight, melt viscosity and strain strength, easing the thermal-mechanical processing and making possible the use of PET waste in news steps of mechanical recycling. The possibility to convert expenditures with wastes discarding operations into profits due to the values aggregation on these polymeric wastes is very interesting for the industries. Then, the decrease of amount of polymeric materials deposited in natural environment signifies less contamination to several ecosystems, supporting the works that have been realized to decrease pollutants and to preserve the nature.

Submitted by Rebeka Godeiro (rebeka_carvalho@hotmail.com) on 2017-12-01T15:30:18Z No. of bitstreams: 1 DENILSON DA SILVA SANTOS - DISSERTAÇÃO PPCEMAT 2014.pdf: 2474671 bytes, checksum: e6b7578836f9267c2f04227449ea6331 (MD5) / Made available in DSpace on 2017-12-01T15:30:18Z (GMT). No. of bitstreams: 1 DENILSON DA SILVA SANTOS - DISSERTAÇÃO PPCEMAT 2014.pdf: 2474671 bytes, checksum: e6b7578836f9267c2f04227449ea6331 (MD5) Previous issue date: 2014-02-19 / CNPq / Neste estudo, foi avaliada a influência de um oligômero multifuncional de estireno-acrílico-epóxi (Joncryl - POLYAD PR 002), comercializado como extensor de cadeia para poliésteres, na compatibilização de misturas de poli(tereftalato de etileno) pós-consumo PET-PC/PEAD, obtidas a partir de PET pós-consumo (PET-PC) e poli(etileno de alta densidade) virgem (PEAD). Os efeitos do teor do extensor de cadeia e da sua combinação com o compatibilizante-polietileno modificado com anidrido maléico (PE-g-MA) nas interações das fases e nas características morfológicas das referidas misturas também foram investigados. Vários estudos sobre a compatibilização de misturas de PET/PEAD já foram reportados na literatura, contudo, pesquisas sobre o uso de extensores de cadeia a base de compostos epoxídos (Joncryl) para tal finalidade não foram reportadas até o momento, sendo este o primeiro trabalho que trata da compatibilização de misturas de PET pós-consumo-PET-PC/poli(etileno de alta densidade)-PEAD pelo uso de extensor de cadeia. As misturas PET-PC/PEAD foram processadas em um misturador interno acoplado ao reômetro de torque Haake Rheomix 3000QC da PolyLab QC operando com com rotores do tipo roller. Duas concentrações do extensor de cadeia (1,5 pcr e 3 pcr) e uma concentração do compatibilizante (10 pcr) foram avaliadas. As amostras obtidas foram caracterizadas por reometria de torque, onde a partir de medições de torque e temperatura obtidas pelo equipamento foi possível realizar uma avaliação das massas molares, e microscopia eletrônica de varredura (MEV). De acordo com os resultados, fica evidenciado que o uso do extensor de cadeia e da combinação compatibilizante-extensor resultou no aumento da massa molar da mistura e na compatibilização das misturas de PET-PC-PEAD. Contudo, o uso combinado de compatibilizante/extensor de cadeia mostrou-se mais efetivo na compatibilização do que o uso do extensor de cadeia utilizado isoladamente. A combinação compatibilizante/extensor de cadeia Joncryl poderá trazer benefícios para a reciclagem de misturas de PET pós-consumo e de PEAD – termoplásticos mais largamente encontrados nos lixões. / In this study, was evaluated the influence of a multifunctional styrene-acrylic-epoxy oligomer (Joncryl - POLYAD PR 002) marketed as a chain extender to polyester, in compatibility of blends of poly (ethylene terephthalate) PET/HDPE post market obtained from post-consumer PET (PC-PET) and virgin HDPE. The effects of chain extender content and its combination with the compatibilizer, polyethylene modified with maleic anhydride (PE-g-MA) in interactions of the phases and the morphology of these blends were also investigated. Several studies on the compatibilization of PET/HDPE blends have been reported in the literature, however, research on the use of the chain extenders based epoxy compounds (Joncryl) for this purpose has not been reported yet, which is the first study dealing with compatibilizing blends of post-consumer PET-PET-PC/poly (high density ethylene) - PEAD for the use of chain extender. The mixtures PET-PC/HDPE were processed in an internal mixer coupled to the torque rheometer Haake Rheomix 3000QC of PolyLab QC operating with roller type rotors. Two concentrations of the chain extender (1.5 pcr and 3 pcr) and a concentration of the compatibilizer (10 pcr) were evaluated. The samples obtained were characterized by torque rheometry and from torque and temperature measurements obtained by the equipment was possible to evaluate the molar masses. Samples were also characterized by scanning electron microscopy (SEM). According to the results, it is evident that the use of chain extender and the compatibilizer/chain extender combination resulted in increased molecular mass, and was effective in compatibilizing blends of HDPE-PET-PC. However the combined use of compatibilizer/chain extender was more effective in the compatibilization in comparation with the use of chain extender alone. The use of compatibilizer/Joncryl chain extender can bring benefits for the recycling of post-consumer PET and HDPE thermoplastic blends - more widely found dumpsters.

Yes / Polyamide 6 (PA6) is an important engineering thermoplastic, very widely used but prone to thermal degradation during extrusion at temperature not far from its melt temperature (220 oC). Typically, and as measured in this study, PA6 extruded at temperature of 300 oC shows a 40% decrease in tensile modulus compared to non-extruded PA6. To rebuild PA6 molecular weight, the easiest and cheapest method is to use an appropriate chain extender. Many chain extenders have been used in the past but they are essentially suited to nucleophile induced degradation, targeting split PA6 chains carboxyl COOH and amine NH2 end groups. What has been lacking are effective chain extenders for thermally only induced degradation, i.e. for the practical cases where the PA6 is thoroughly dried before extrusion. For such a case, the degradation reaction mechanism dictates that the solution is to develop chain extenders that target the split PA6 chains amide CONH2 groups not the carboxyl COOH and amine NH2 end groups. As amide groups strongly react with anhydride functionalities, we test the effectiveness of a novel chain extender, Joncryl® ADR 3400, a styrene maleic anhydride copolymer with multiple, repeating anhydride functionality. Assessment of chain extension in this study is done as with previous work, using rheology, mechanical and thermal properties of PA6 extruded on its own and with the chain extender. The viscoelastic data conclusively show the efficacy of such chain extender with more than 10 fold changes in the comparative values of the extruded sample storage modulus G' and as much as an 85% increase in the tensile modulus. / Republic of Turkey, Ministry of National Education. University of Bradford

Novel solutions to offset thermal degradation of polyamide-6 (PA-6) and organoclay (organically modified layered silicates) nanocomposites during melt compounding have been investigated. In this research, a novel chain extender (Joncryl ADR 3400) has been used to improve thermal stability of PA-6 and PA- 6/organoclay nanocomposites during melt compounding. The materials were compounded using a linear twin extruder and various laboratory scale mixers. The effects of organoclay and chain extender were studied using both processing methods. In order to replicate large scale production used in industry, a comprehensive plan of experimental work was carried out under different processing conditions (extrusion temperature and screw speed), organoclay and chain extender loading using a linear twin screw extruder. Rheology, mechanical and thermal properties were analysed and selected samples were also characterised by TEM and FTIR. Process induced degradation of PA-6 during the melt compounding was found to have significant influence on the rheological and mechanical properties. Rheological and mechanical characterisation clearly showed showed that incorporation of the chain extender minimised thermal degradation of PA-6 and nanocomposites during melt processing. Visual analysis of selected nanocomposites using TEM confirmed that chain extender increased the dispersion of nanoclays in the PA- 6 matrix. The crystallinity of the PA-6 was slightly affected by addition of organoclay and chain extender. The samples obtained by linear twin screw extrusion showed higher rheological properties than the samples from laboratory scale mixers suggesting better mixing and less thermal degradation during extrusion.

Novel solutions to offset thermal degradation of polyamide-6 (PA-6) and organoclay (organically modified layered silicates) nanocomposites during melt compounding have been investigated. In this research, a novel chain extender (Joncryl ADR 3400) has been used to improve thermal stability of PA-6 and PA- 6/organoclay nanocomposites during melt compounding. The materials were compounded using a linear twin extruder and various laboratory scale mixers. The effects of organoclay and chain extender were studied using both processing methods. In order to replicate large scale production used in industry, a comprehensive plan of experimental work was carried out under different processing conditions (extrusion temperature and screw speed), organoclay and chain extender loading using a linear twin screw extruder. Rheology, mechanical and thermal properties were analysed and selected samples were also characterised by TEM and FTIR. Process induced degradation of PA-6 during the melt compounding was found to have significant influence on the rheological and mechanical properties. Rheological and mechanical characterisation clearly showed showed that incorporation of the chain extender minimised thermal degradation of PA-6 and nanocomposites during melt processing. Visual analysis of selected nanocomposites using TEM confirmed that chain extender increased the dispersion of nanoclays in the PA- 6 matrix. The crystallinity of the PA-6 was slightly affected by addition of organoclay and chain extender. The samples obtained by linear twin screw extrusion showed higher rheological properties than the samples from laboratory scale mixers suggesting better mixing and less thermal degradation during extrusion. / Republic of Turkey, Ministry of National Education. / The full text was made available at the end of the embargo, 31st Dec 2019.

This study investigated the effect of chain extender epoxy based additive, Joncryl ADR 4368, on the rheological, thermal and mechanical properties of poly(lactic acid) with poly(butylene adipate-co-terephthalate) (PLA/PBAT) blends in the blown films form. Compositions with 40% and 60% by weight PLA were selected for production of such blown films. These dispersed phase content was chosen because the literature does not present mechanical behavior studies of tubular film blends with high concentration of the dispersed phase. Rheological analysis in dynamic oscillatory regime showed the reaction of epoxy group with end chain in both polymers, and a higher reactivity of the chain extender with PLA. The films produced exhibited different morphologies according to the blend composition and chain extender content. Films containing 40% PLA presented the dispersed phase morphology in a fibrillar form; however in the presence of chain extender, the dispersed phase is presented as ellipsoids. This change in morphology resulted in a reduction in the mechanical properties of these films in tensile tests. Films containing 60% PLA had a coarse morphology with dispersed phase in the ribbons-like form. The addition of extender yielded a refinement of the dispersed phase morphology from ribbon to elongated fibril form, which is responsible for the mechanical properties improvement of these films. Despite the low adhesion between matrix and dispersed phase, the proper setting of the morphology of the blends as a function of additive content, allowed to produce films with mechanical properties quite different from each other. / Neste trabalho foi estudado o efeito do aditivo extensor de cadeia à base de epóxi, Joncryl ADR 4368, nas propriedades reológicas, térmicas e mecânicas de filmes tubulares de blendas de poli(ácido láctico) com poli(butileno adipato-co-tereftalato) (PLA/PBAT). Composições com 40% e 60% em peso de PLA foram selecionadas para produção destes filmes tubulares. Estes teores de fase dispersa foram escolhidos pelo fato da literatura não apresentar estudos de comportamento mecânico de filmes tubulares de blendas com alta concentração da fase dispersa. Análises reológicas em regime dinâmico oscilatório evidenciaram a reação do grupo epóxi com finais de cadeia de ambos os polímeros, e evidenciaram uma maior reatividade do extensor com o PLA. Os filmes produzidos apresentaram diferentes morfologias de acordo com a composição da blenda e o teor de extensor de cadeia adicionado. Filmes contendo 40% de PLA apresentaram uma morfologia da fase dispersa na forma fibrilar; já na presença do extensor, a fase dispersa se apresentou na forma de elipsóides. Esta mudança na morfologia acarretou em uma redução nas propriedades mecânicas destes filmes em ensaios de tração. Filmes contendo 60% de PLA apresentaram uma morfologia grosseira com a fase dispersa na forma de fitas. A adição do extensor proporcionou um refinamento na morfologia da fase dispersa com formação de fibrilas alongadas, responsável pelo ganho nas propriedades mecânicas destes filmes. Apesar da baixa adesão entre matriz e fase dispersa, o ajuste apropriado da morfologia das blendas, em função do teor de aditivo, possibilitou produzir filmes com propriedades mecânicas bastante diferenciadas entre si.

Polysiloxanes represent a unique class of synthetic polymers, employing a completely inorganic backbone structure comprised of repeating –(Si–O)n– 'siloxane' main chain linkages. This results in an assortment of diverse properties exclusive to the siloxane bond that clearly distinguish them from the –(C–C)n– backbone of purely organic polymers. Previous work has elucidated a methodology for fabricating flexible and elastic crosslinked poly(dimethyl siloxane) (PDMS) constructs with high Mc through a simultaneous crosslinking and chain-extension methodology. However, these constructs suffer the poor mechanical properties typical of lower molecular weight crosslinked siloxanes (e.g. modulus, tear strength, and strain at break). Filled PDMS networks represent another important class of elastomers in which fillers, namely silica and siloxane-based fillers, impart improved mechanical properties to otherwise weak PDMS networks. This work demonstrates that proper silicon-based reinforcing agent selection (e.g. siloxane-based MQ copolymer nanoparticles) and incorporation provides a synergistic enhancement to mechanical properties, whilst maintaining a low viscosity liquid composition, at high loading content, without the use of co-solvents or heating. Rheological analysis evaluates the viscosity while photorheology and photocalorimetry measurements evaluate rate and extent of curing of the various MQ-loaded formulations, demonstrating theoretical printability up to 40 wt% MQ copolymer nanoparticle incorporation. Dynamic mechanical analysis (DMA) and tensile testing evaluated thermomechanical and mechanical properties of the cured nanocomposites as a function of MQ loading content, demonstrating a 3-fold increase in ultimate stress at 50 wt% MQ copolymer nanoparticle incorporation. VP AM of the 40 wt% MQ-loaded, photo-active PDMS formulation demonstrates facile amenability of photo-active PDMS formulations with high MQ-loading content to 3D printing processes with promising results. PDMS polyureas represent an important class of elastomers with unique properties derived from the synergy between the nonpolar nature, unusual flexibility, and low glass transition temperature (Tg) afforded by the backbone siloxane linkages (-Si-O)n- of PDMS and the exceptional hydrogen bond ordering and strength evoked by the bidentate hydrogen bonding of urea. The work herein presents an improved melt polycondensation synthetic methodology, which strategically harnesses the spontaneous pyrolytic degradation of urea to afford a series of PDMS polyureas via reactions at high temperatures in the presence of telechelic amine-terminated oligomeric poly(dimethyl siloxane) (PDMS1.6k-NH2) and optional 1,3-bis(3-aminopropyl)tetramethyldisiloxane (BATS) chain extender. This melt polycondensation approach uniquely circumvents the accustomed prerequisite of isocyanate monomer, solvent, and metal catalysts to afford isocyanate-free PDMS polyureas using bio-derived urea with the only reaction byproduct being ammonia, a fundamental raw ingredient for agricultural and industrial products. As professed above, reinforcement of polysiloxane materials is ascertained via the incorporation of reinforcing fillers or nanoparticles (typically fumed silica) or blocky or segmented development of polymer chains eliciting microphase separation, in order to cajole the elongation potential of polysiloxanes. Herein, a facile approach is detailed towards the synergistic fortification of PDMS-based materials through a collaborative effort between both primary methods of polysiloxane reinforcement. A novel one-pot methodology towards the facile, in situ incorporation of siloxane-based MQ copolymer nanoparticles into segmented PDMS polyureas to afford MQ-loaded thermoplastic and thermoplastic elastomer PDMS polyureas is detailed. The isocyanate-free melt polycondensation achieves visible melt dispersibility of MQ copolymer nanoparticles (good optical clarity) and affords segmented PDMS polyureas while in the presence of MQ nanoparticles, up to 40 wt% MQ, avoiding post-polymerization solvent based mixing, the only other reported alternative. Incorporation of MQ copolymer nanoparticles into segmented PDMS polyureas provides significant enhancements to modulus and ultimate stress properties: results resemble traditional filler effects and are contrary to previous studies and works discussed in Chapter 2 implementing MQ copolymer nanoparticles into chemically-crosslinked PDMS networks. In situ MQ-loaded, isocyanate-free, segmented PDMS polyureas remain compression moldable, affording transparent, free-standing films. / Master of Science / Polysiloxanes, also referred to as 'silicones' encompass a unique and important class of polymers harboring an inorganic backbone. Polysiloxanes, especially poly(dimethyl siloxane) (PDMS) the flagship polymer of the family, observe widespread utilization throughout industry and academia thanks to a plethora of desirable properties such as their incredible elongation potential, stability to irradiation, and facile chemical tunability. A major complication with the utilization of polysiloxanes for mechanical purposes is their poor resistance to defect propagation and material failure. As a result polysiloxane materials ubiquitously observe reinforcement in some fashion: reinforcement is achieved either through the physical or chemical incorporation of a reinforcing agent, such as fumed silica, or through the implementation of a chemical functionality that facilitates reinforcement via phase separation and strong associative properties, such as hydrogen bonding. This research tackles polysiloxane reinforcement via both of these strategies. Facile chemical modification permits the construction PDMS polymer chains that incorporate hydrogen bonding motifs, which phase separate to afford hydrogen bond-reinforced phases that instill vast improvements to elastic behavior, mechanical and elongation properties, and upper-use temperature. Novel nanocomposite formulation through the incorporation of MQ nanoparticles (which observe widespread usage in cosmetics) facilitate further routes toward improved mechanical and elongation properties. Furthermore, with growing interest in additive manufacturing strategies, which permit the construction of complex geometries via an additive approach (as opposed to conventional manufacturing processes, which require subtractive approaches and are limited in geometric complexity), great interest lies in the capability to additively manufacture polysiloxane-based materials. This work also illustrates the development of an MQ-reinforced polysiloxane system that is amenable to conventional vat photopolymerization additive manufacturing: chemical modification of PDMS polymer chains permits the installation of UV-activatable crosslinking motifs, allowing solid geometries to be constructed from a liquid precursor formulation.