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The purpose of this study was to investigate the process optimization of combined high pressure acid leaching (HPAL) and mixed hydroxide precipitation (MHP) route for the extraction of nickel and cobalt from &Ccedil / aldag lateritic nickel ore. In order to extract nickel and cobalt values into pregnant leach solution (PLS), several process parameters of HPAL including acid load, temperature, leaching duration and particle size were investigated in comparative manner at constant solid concentration and agitation speed. After HPAL trials, it has been found that more than one combination of parameters offered higher than 90% extraction efficiencies for both nickel and cobalt. Among them, 0.325 kg/kg acid load, 250&deg / C, 1 hour duration and 100% -1 mm particle size was selected as the optimum conditions with 94.1% Ni and 94.0% Co extractions. A stock of PLS was prepared under the stated conditions that was treated by downstream operations in order to obtain MHP. Initially by two-stage iron removal of downstream operations major impurities iron, chromium and aluminum were nearly completely removed with acceptable nickel and cobalt losses from PLS. Then, the nickel and cobalt were precipitated by two-stage mixed hydroxide precipitation. In the first step of MHP, the optimum conditions were chosen as pH=7.10, 60&deg / C and 1 hour duration. The intermediate product obtained at these conditions contained 44.3% Ni, 3.01% Co with 3.06% Mn contamination. In summary, it was found that &Ccedil / aldag nickel laterite ore was readily leachable under HPAL conditions and PLS obtained was easily treatable in order to produce saleable MHP.

Electrical double-layer formed at the electrode/electrolyte interface in combination with electron-transfer reaction can lead to many important applications of electrochemistry, including energy storage devices, namely, batteries, fuel cells and electrochemical supercapacitors. Electrochemical supercapacitors are characterized by their higher power density as compared to batteries and higher energy density than the conventional electrostatic and electrolytic capacitors. Thus, supercapacitors are useful as auxiliary energy storage devices along with primary sources such as batteries or fuel cells for the purpose of power enhancement in short pulse applications. These are expected to be useful in hybrid devices together with batteries or fuel cells, in electric vehicle propulsion systems. Among the various materials studied for electrochemical supercapacitors, carbonaceous materials, transition metal oxides and conducting polymers are important. Carbon in various forms is used as a double-layer capacitor material, which stores charge by electrostatic charge separation at the electrode/electrolyte interface. The specific capacitance (SC) of high surface area activated carbon is about 100 F g-1 in aqueous electrolytes. Transition metal oxides have attracted considerable attention as electrode materials for supercapacitors because of the following merits: variable oxidation state, good chemical and electrochemical stability, ease of preparation and convenience in handling. Hydrated RuO2 prepared by sol-gel process exhibited a SC as high as 720 F g-1. However, high cost, low porosity and toxic nature of RuO2 limit its commercialization in supercapacitors. On the otherhand, MnO2 is an attractive electrode material as it is electrochemically active, cheap, environmentally benign, and its resources are abundant in nature. In an early report on the capacitance properties of MnO2 by Lee and Goodenough [J. Solid State Chem. 144 (1999) 220], amorphous hydrous MnO2 synthesized by co-precipitation method exhibited a SC of 203 F g-1 in 2 M KCl electrolyte. According to the charge-storage mechanism of MnO2 involving MnO2 + M+ + e- ↔ (MnOO)-M+ (where M+ = Li+, Na+, K+ etc.), a SC of 1110 F g-1 is expected over a potential window of 1.0 V. However, SC values in the range of 100-200 F g-1 are reported in the literature. The low values of SC are because of the charge-storage is confined to surface region of MnO2 particles or films. It is desirable to enhance the SC of MnO2 to a value close to the theoretical value. In view of this, attempts are made to enhance the SC of MnO2 by adopting different synthetic procedures such as electrochemical method for depositing MnO2 and also nanostructured mesoporous MnO2 by polyol route, hydrothermal route and sonochemical method in the present studies. As the charge-storage mechanism of MnO2 involves the surface insertion/deinsertion of cations from the electrolyte during discharge/charge processes, respectively, the capacitance properties of MnO2 are studied in various aqueous electrolytes containing monovalent (Na+), bivalent (Mg2+, Ca2+, Sr2+ and Ba2+) and trivalent (La3+) cations. The mass variation occurring at the electrode during the charge/discharge of MnO2 is examined by electrochemical quartz crystal microbalance (EQCM) study. In addition to this, the kinetics of electrodeposition and capacitance properties of Mn(OH)2 are studied by employing EQCM. Also, properties of asymmetric capacitors assembled with Mn(OH)2 as the positive electrode and carbon as the negative electrode are studied and compared with symmetric Mn(OH)2 capacitors. Furthermore, attempts are made to increase the potential window of Co(OH)2 in alkaline and neutral electrolytes. The contents of the thesis by Chapter-wise are given below. Chapter 1 introduces the importance of electrochemistry in energy storage and conversion, basics of electrochemical power sources, importance of some electroactive materials in electrochemical energy storage, different synthetic procedures for MnO2 and its application in electrochemical supercapacitors. Transition metal oxides are widely studied because of their variable oxidation states, high electrochemical activity, abundance in nature and environmental compatibility. Various reports appeared in the form of open publications on supercapacitor studies of transition metal oxides such as RuO2, MnO2, Fe3O4, Co(OH)2, Ni(OH)2, NiO, etc., are briefly reviewed. The chapter ends with statements on objectives of the studies carried out and reported in the thesis. Chapter 2 provides experimental procedures and methodologies used for the studies reported in the thesis. Different experimental routes adopted for synthesis of MnO2, Mn(OH)2 and Co(OH)2 used for the studies are described. Also included are brief descriptions of various physicochemical and electrochemical techniques employed for the investigations. In Chapter 3, MnO2 samples synthesized by various routes such as electrochemical method, polyol route, hydrothermal route and sonochemical method are studied. MnO2 and Mn(OH)2 are simultaneously electrodeposited on the anode and the cathode, respectively, in a galvanostatic electrolysis cell consisting of aqueous Mn(NO3)2 electrolyte. MnO2/SS and Mn(OH)2/SS electrodes are used as the negative and the positive electrodes, respectively, in an asymmetric Mn(OH)2//MnO2 supercapacitor. MnO2 samples are prepared at room temperature and in hydrothermal method at a temperature of 140 ◦C by reduction of KMnO4 with poly(ethylene glycol)-block-poly(propylene glycol)-block-poly(ethylene glycol) (PEG-PPG-PEG) or P123 as a reductant. Also, MnO2 is prepared from KMnO4 by hydrothermal method without using any reducing agent. This procedure requires a temperature of 180 ◦C and 24 h duration. MnO2 is also synthesized with an ultrasonic aided procedure. The electrochemical capacitance properties of MnO2 samples synthesized by various routes are investigated. A maximum SC of 264 F g-1 is obtained at a current density of 0.5 mA cm-2 (1.0 A g-1) for MnO2 prepared by sonochemical method. The capacitance properties of MnO2 are generally studied in neutral aqueous Na2SO4 electrolytes. In Chapter 4, electrolytes of NaNO3, Mg(NO3)2, Ca(NO3)2, Sr(NO3)2, Ba(NO3)2 and also La(NO3)3 are studied and the results are compared with Na2SO4 electrolyte. Among the alkaline earth salt solutions, higher SC values are obtained in Mg(NO3)2 and Ca(NO3)2 electrolytes than in the rest of the electrolytes. Furthermore, MnO2 exhibits capacitance behaviour in La(NO3)3 solution with enhanced SC in comparison with NaNO3 and Mg(NO3)2 solutions. The SC increases with an increase in charge on the cation (Na+, Mg2+ and La3+). The values of SC measured in Na+, Mg2+ and La3+ electrolytes are 190, 220 and 257 F g-1, respectively at a c.d. of 0.5 mA cm-2 (1.0 A g-1). Rate capabilities are also found to be different in different electrolytes. Specific energy and specific power are calculated and presented as Ragone plots. The presence of divalent and trivalent cations inserted onto MnO2 is identified by X-ray photoelectron spectroscopy. EQCM is employed to monitor the increased mass variations that accompany reversible adsorption/desorption of Na+, Mg2+ and La3+ ions onto MnO2. In Chapter 5, EQCM has been used to study the kinetics of electrochemical precipitation of Mn(OH)2 on Au-crystal and its capacitance properties. From the EQCM data, it is inferred that NO3- ions get adsorbed on Au-crystal, and then undergo reduction resulting an increase in pH near the electrode surface. Precipitation of Mn2+ occurs as Mn(OH)2, resulting an increase in mass of the Au-crystal. On charging, Mn(OH)2 undergoes oxidation to MnO2, which exhibits electrochemical supercapacitor behaviour on subjecting to cycling in aqueous Na2SO4 electrolyte. EQCM data indicates the mass variations corresponding to surface insertion/extraction of Na+ ions during discharge/charge cycling of Mn(OH)2 in aqueous Na2SO4 electrolyte. In Chapter 6, Mn(OH)2 synthesized by precipitation of MnSO4 with NH4OH solution is studied for capacitance properties. A SC of 141 F g-1 is obtained for the Mn(OH)2 at a c.d. of 0.66 A g-1 in 1.0 M Na2SO4 electrolyte in the potential range of 0-1.0 V vs. standard calomel electrode (SCE). Also, carbon electrode made from high surface area carbon exhibits a SC of 158 F g-1 at a c.d. of 0.81 A g-1 in the potential range of 0 to -1.0 V vs. SCE. Asymmetric capacitors are assembled by combining Mn(OH)2 as the positive and carbon as the negative electrodes. The asymmetric capacitor has a SC of 39 F g-1 at a c.d. of 0.42 A g-1 in the operating voltage of 1.8 V. However, a symmetric capacitor consisting of two Mn(OH)2 electrodes provides a SC of 11 F g-1 only at a c.d. of 0.24 A g-1 in an operating voltage of 1.2 V. In Chapter 7, MnO2 synthesized by reduction of KMnO4 using ethylene glycol is used for fabrication of large area electrodes. Stainless steel (SS) mesh of 3 cm x 3 cm with geometrical area of 18 cm2 is used as current collector. Three symmetrical electrochemical supercapacitors (capacitance of about 100 F per each at a current of 0.2 A) are assembled, each with 11 electrodes positioned in parallel. Six alternate electrodes are stacked as the negative terminal and the other five as the positive terminal. The electrochemical properties of MnO2 supercapacitors are studied by galvanostatic charge-discharge cycling and ac impedance in 1.0 M Na2SO4 electrolyte. Also, the capacitors are combined in parallel as well as in series and the capacitance is evaluated. The practical application of the electrochemical supercapacitors is shown by demonstrating the running of a toy fan connected to the charged capacitor as well as the glowing of LED cell connected to charged supercapacitors connected in series. A parallel combination of batteries and capacitors is also demonstrated. Capacitor studies of Co(OH)2 over a limited potential window in alkaline electrolytes are reported in the literature. A high potential window of a capacitor material is desirable for using in a device. In Chapter 8, experiments are conducted to understand the reason for a low potential window for Co(OH)2 as a capacitor material and also to increase its potential window. Experiments are conducted in aqueous NaOH and Na2SO4 electrolytes of various concentrations using electrochemically precipitated Co(OH)2 on stainless steel current collectors in an aqueous Co(NO3)2 electrolyte. Based on the potential window, specific capacitance and specific energy, it is found that 0.05 M NaOH electrolyte is more appropriate for capacitor properties of Co(OH)2 than the rest of the electrolytes studied. Using a Co(OH)2 electrode with a specific mass of 1.0 mg cm-2 in 0.05 M NaOH, a SC of about 380 F g-1 is obtained with a potential window of 0.85 V at a charge-discharge c.d. of 10 A g-1 (10 mA cm-2). The work presented in this thesis is carried out by the candidate as a part of Ph. D. training program and most of the results have been published in the literature. A list of publications of the candidate is enclosed below. It is hoped that the studies reported here will constitute a worthwhile contribution.

Actuellement, les supercondensateurs sont au centre de beaucoup de recherches. Ils offrent une solution potentielle pour le stockage réversible de l´énergie que ce soit pour le domaine spatial, aéronautique ou encore le transport (véhicules hybrides). Un axe de recherche important, visant à augmenter les densités d'énergie et de puissance, est consacré aux systèmes oxydes de métaux de transition /charbon actif (C) asymétriques. Les systèmes à base de RuO2 présentent les capacités les plus élevées, supérieures à 700 F/g, mais leur coût et leur toxicité limitent leur application aux petits appareils électroniques. Des oxydes moins coûteux tels que les oxydes de cobalt (notamment Co3O4), MnO2, V2O5, Fe3O4, NiO, Ni(OH)2, ainsi que des polymères conducteurs électroniques, ont été étudiés de manière approfondie au cours des dernières décennies jusqu’à être utilisés, pour certains, dans des dispositifs commerciaux. Mais aucun système n’a été aussi étudié que le C / MnO2. En effet, il a été démontré que ce dernier est particulièrement intéressant car il peut fonctionner dans des milieux aqueux à des tensions pouvant aller jusqu’à 2V tout en gardant une bonne stabilité électrochimique durant le vieillissement. Néanmoins, les performances du système, en particulier en termes de densité de puissance, sont limitées à cause de la mauvaise conductivité électronique du MnO2. Il est possible de surmonter ce problème en ajoutant à l’oxyde de manganèse, des matériaux conducteurs à base de carbone (noir de carbone, nanotubes de carbone…) ou encore, en développant des stratégies de greffage ou de décoration plus élaborées. La combinaison d’oxydes avec des espèces carbonées est très largement rapportée dans la littérature alors que le mélange d’oxydes de différente nature l’est beaucoup moins. Nous proposons dans ce projet de synthétiser et de développer des matériaux originaux améliorant, par un effet synergique, les propriétés intéressantes du manganèse, du cobalt et de l'oxyde / hydroxyde de nickel. Les inconvénients de chaque composant étant compensés par les bonnes propriétés complémentaires des autres. Nous cherchons à réunir en un seul matériau (ou composite), le bon comportement pseudocapacitif du manganèse, la bonne conductivité électronique associée aux oxydes de cobalt, la grande capacité de l'hydroxyde de nickel ainsi que les propriétés de conduction du carbone. Ce projet de doctorat vise à concevoir et à fabriquer de nouvelles classes d'électrodes composites hybrides basées sur des assemblages de graphène (pour la capacitance renforcée à double couche) et d'oxydes poreux de métaux de transition (pour une capacité faradique supplémentaire due à de multiples processus rédox réversibles). Les avantages combinés du graphène et des oxydes de métaux de transition permettront aux supercondensateurs à haute densité d'énergie de travailler dans des électrolytes aqueux respectueux de l'environnement ce qui est, aujourd’hui, un besoin reconnu. / Supercapacitors are the focus of much research at the present time. They offer a potential solution for reversible energy storage in the fields of space, aircrafts or transportation (hybrid vehicles). An important research line, aiming at increasing both energy and power densities, is devoted to asymmetric transition metal oxides / activated carbon (C) systems. RuO2-based devices exhibit the highest capacitance, more than 700 F/g, but their cost limits the applications to small electronic devices. Less expensive oxides such as cobalt oxides (especially Co3O4), MnO2, V2O5, Fe3O4, NiO, Ni(OH)2, as well as electrically conducting polymers, have been extensively studied in the past decades, or used in commercial devices; they EACH exhibit each drawbacks and advantages with regard to applications. But no system has been investigated as much as the C/MnO2 one, which is particularly interesting because it can work in aqueous media at tensions up to 2 V, and high stability in ageing has been demonstrated. Nevertheless, the performances of the system, especially in terms of power density, are limited by the poor electronic conductivity of MnO2. This problem is usually solved by simply mixing conductive carbon materials (carbon black, CNTs…) with MnO2 or by developing more elaborated grafting or decoration strategies. The combination of oxide and carbonaceous species is widely reported in the literature, whereas combining oxides with different natures is less frequently encountered. We propose in this project to synthesize and develop original materials enhancing, through a synergistic effect, the interesting properties of manganese, cobalt and nickel oxide/hydroxide, the drawbacks of each component being overbalanced by the good complementary properties of the other components. We aim at gathering in one single material (or composite), the good pseudocapacitive behavior of manganese, the good electronic conductivity associated to cobalt oxides, the high capacity of nickel hydroxide, as well as the enhanced conduction properties of carbon. The present PhD project aims at designing and manufacturing new classes of hybrid composite electrodes based on assemblies of graphene (for enhanced double layer capacitance) and porous transition metals oxides (for additional faradaic capacitance due to multiple reversible redox processes) directly applied on metallic current collectors. The combined advantages of graphene with those of transition metals oxides will enable supercapacitors with high energy density, working in environmentally friendly aqueous electrolytes, which are an acknowledged need. / A procura crescente de energia em setores distintos, como residencial, transporte e industrial, bem como a proliferação de fontes renováveis de produção de energia, exigem novos e mais eficientes dispositivos de armazenamento de energia. Consequentemente, tem-se observado um interesse crescente na produção e engenharia de materiais para armazenamento de energia. Muito dos esforços de R&D estão centrados no desenvolvimento de materiais nanoestruturados que possam responder aos requisitos da aplicação, tais como densidade de energia, densidade de potência e estabilidade face à ciclagem do dispositivo. Presentemente são muitos os materiais investigados como potenciais candidatos para elétrodos para dispositivos de armazenamento de energia por via eletroquímia, nomeadamente baterias, condensadores, pseudocondensadores ou supercondensadores. O objetivo do presente trabalho é produzir e estudar novos materiais com uma resposta eletroquímica intermédia entre um elétrodo típico de supercondensador e um elétrodo típico de bateria, também conhecidos como elétrodos híbridos. Por essa razão, selecionaram-se hidróxidos e óxidos de níquel e cobalto devido à sua elevada atividade eletroquímica e baixo custo. Estes materiais foram combinados com derivados de grafeno, que exibem alta condutividade e elevada área superficial ativa. Portanto, este trabalho foca a síntese e caracterização fisico química e eletroquímica de hidróxidos e óxidos de níquel-cobalto nanoestruturados e sua combinação com óxido de grafeno reduzido para aplicações de armazenamento de energia. A síntese foi efectuada por duas vias distintas: eletrodeposição e exfoliação. A eletrodeposição é usada para obter hidróxidos e óxidos de níquel-cobalto em combinação com óxido de grafeno reduzido. Os resultados evidenciam um efeito sinérgico quando o óxido de grafeno reduzido é combinado com o (hidr)óxido de níquel- cobalto, isto é, um aumento na capacidade, condutividade e estabilidade do compósito quando comparado com o (hidr)óxido de níquel-cobalto. Neste trabalho é dada especial atenção à espectroscopia de impedância eletroquímica que foi utilizada para avaliar os fenômenos que ocorrem durante a carga e descarga contínua e compreender os processos que ocorrem no material ativo e que resultam na sua degradação. O hidróxido de níquel-cobalto é também preparado por exfoliação, em meio aquoso, por meio da intercalação de lactato, enquanto o tetra-butilamónio é utilizado na exfoliação do óxido de níquel-cobalto. A resposta eletroquímica é avaliada em diferentes eletrólitos após reconstrução. Os resultados revelam a influência das espécies intercaladas durante o processo de exfoliação: quando a exfoliação é realizada para fins de armazenamento de energia, as espécies intercaladas e a força da interação com o material ativo devem ser consideradas de antemão para evitar o bloqueio superficial ou inibição da interação elétrodo-eletrólito. Os resultados mostraram que a exfoliação é uma rota promissora para aumentar a área de superfície ativa dos materiais, um parâmetro crítico no desempenho eletroquímico dos materiais dos eletrodos. Nesta dissertação é também estudado o mecanismo de carga-descarga do hidróxido de níquel-cobalto, que ainda não está completamente entendido. Assim, compreender esse mecanismo é um passo crítico para otimizar a morfologia e o desempenho do material e para projetar futuros dispositivos de armazenamento de energia. Para esclarecer os processos que ocorrem durante a carga, aplica-se o modelo de Mott-Schottky foi aplicado parade modo a avaliar a variação da conductividade do material e da sua capacidade na interface elétrodo-eletrólito. [...]