Conductive anodic filament (CAF) is a failure mode in printed wiring boards (PWBs) which occurs under high humidity and high voltage gradient conditions. The filament, a copper salt, grows from anode to cathode along the epoxy-glass interface. Ready and Turbini (2000) identified this copper salt as the Cu2(OH)3Cl, atacamite compound. This work has investigated the influence of polyethylene glycol (PEG) and polyethylene propylene glycol (PEPG) fluxing agents on the chemical nature of CAF. For coupons processed with PEPG flux, with and without chloride, a copper-chloride containing compound was formed in the polymer matrix. This compound was characterized using x-ray photoelectron spectroscopy (XPS) as CuCl and an electrochemical mechanism for the formation of the chloride-containing CAF has been proposed. For PEG flux, with and without chloride, it has been shown that CAF only formed, but no copper containing compound formed in the matrix. It appears for PEG fluxed coupons, a PEG-Cu-Cl complex forms, binds the available Cu and acts as a barrier to the formation of CuCl in the polymer matrix. Meeker and Lu Valle (1995) have previously proposed that CAF failure is best represented by two competing reactions – the formation of a copper chloride corrosion compound (now identified as Cu2(OH)3Cl) and the formation of innocuous trapped chlorine compounds. Since no evidence of any trapped chloride compounds has been found, we propose that the formation of CAF is best represented by a single non-reversible reaction. For coupons processed with a high bromide-containing flux, bromide containing CAF was created and characterized using transmission electron microscopy (TEM) to be Cu2(OH)3Br. In addition, a copper-containing compound was formed in the polymer matrix and characterized using XPS as CuBr. An electrochemical mechanism for the formation of bromide-containing CAF has been proposed based on the XPS data. .

Conductive anodic filament (CAF) is a failure mode in printed wiring boards (PWBs) which occurs under high humidity and high voltage gradient conditions. The filament, a copper salt, grows from anode to cathode along the epoxy-glass interface. Ready and Turbini (2000) identified this copper salt as the Cu2(OH)3Cl, atacamite compound. This work has investigated the influence of polyethylene glycol (PEG) and polyethylene propylene glycol (PEPG) fluxing agents on the chemical nature of CAF. For coupons processed with PEPG flux, with and without chloride, a copper-chloride containing compound was formed in the polymer matrix. This compound was characterized using x-ray photoelectron spectroscopy (XPS) as CuCl and an electrochemical mechanism for the formation of the chloride-containing CAF has been proposed. For PEG flux, with and without chloride, it has been shown that CAF only formed, but no copper containing compound formed in the matrix. It appears for PEG fluxed coupons, a PEG-Cu-Cl complex forms, binds the available Cu and acts as a barrier to the formation of CuCl in the polymer matrix. Meeker and Lu Valle (1995) have previously proposed that CAF failure is best represented by two competing reactions – the formation of a copper chloride corrosion compound (now identified as Cu2(OH)3Cl) and the formation of innocuous trapped chlorine compounds. Since no evidence of any trapped chloride compounds has been found, we propose that the formation of CAF is best represented by a single non-reversible reaction. For coupons processed with a high bromide-containing flux, bromide containing CAF was created and characterized using transmission electron microscopy (TEM) to be Cu2(OH)3Br. In addition, a copper-containing compound was formed in the polymer matrix and characterized using XPS as CuBr. An electrochemical mechanism for the formation of bromide-containing CAF has been proposed based on the XPS data. .

We present a novel thylakoid based bio-solar cell capable of generating a photoelectric current of    0.7 µA/cm2. We have introduced an electro conductive polymer, PEDOT-S, to the thylakoid membrane. PEDOT-S intervenes in the photosynthesis, captures electrons from the electron transport chain and transfers them directly across the thylakoid membrane, thus generating a current. The incorporation of the electro conductive polymer into the thylakoid membrane is therefore vital for the function of the bio-solar cell. A liposomal model system based on liposomes formed by oleic acid was used to develop and study the incorporation of PEDOT-S to fatty acid membranes. The liposomes allow for a more controllable and easily manipulated system compared to the thylakoid membrane. In the model system, PEDOT-S could successfully be incorporated to the membrane, and the developed methods were applied to the real system of thylakoid membranes. We found that a bio-compatible electrolyte and redox couple was required for this system to function. The final thylakoid based bio-solar cell was evaluated according to performance and reproducibility. We found that this bio-solar system can generate a low but reproducible current.

Previous studies of the redox states of linear conjugated oligomers as models for polarons and bipolarons in conjugated polymers do not fully address the influence of intermolecular interactions on the electronic structure of conjugated systems in the solid state. Fusion of oligothiophenes onto a bicyclo[4.4.1]undecane core holds the conjugated oligomers in a permanent cofacial stack. One- and two-electron oxidation of the stacked oligomers affords mono(radical cation)s and dications that serve as models for polarons and bipolarons in p-doped conjugated polymers and demonstrates the effect of pi-stacking on the electronic structure of these species. Installation of phenyl-capped and ferrocenyl-capped oligothiophenes allows us to systematically vary pi-stacked oligomers and study intramolecular charge migration in other linear conjugated molecules.

In this study, a conductive polymer is used as tool electrode in machining the stainless steel surface by electrochemical buffing. Using a very small working current of this conductive polymer, the material of the workpiece is dissolved, and the peaks on the workpiece surface is buffed by the abrasive simultaneously. A mirror-like surface can be achieved with high efficiency using this novel method. In the micro-electrochemical machining experiments, the initial surface roughness of the workpiece is about Rmax = 1.645 £gm, the average speed of electrode 25 mm/sec, the machining time 10 min, the electrolyte temperature 25¢J, and the stroke 10 mm. The variable conditions are given as follows: the sodium nitrate (NaNO3) electrolyte of 0 to 40 wt%, the normal load of 0 to 20 N, and the working current of 0 to 100 mA. Experimental results show that the minimum surface roughness of the workpiece can be achieved to about Rmax = 0.3£gm at the electrolyte concentration of 20 wt%, the working current of 25 mA, and the normal load of 10N, which is selected as the optimum operative parameters in the following. The silicon carbide with average particle size of 9.5£gm is added to conduct the electrochemical buffing experiments. Compared with the micro-electrochemical machining method, results show that the maximum machining depth increases to about two times, and the surface roughness decreases to about 50%. In this condition, the mirror-like surface of the workpiece with the working depth of 1.5£gm and Rmax of 0.15£gm can be achieved.

Abstract Electromagnetic shielding of nylon-66 composites applied to laser modules was studied experimentally and theoretically. The effects of conductive carbon fiber length and weight percentage upon the shielding effectiveness (SE) of nylon composites were investigated. The result showed that the SE of long carbon fiber filled nylon-66 composites was found to be higher SE than short carbon fiber filled nylon-66 composites under the same weight percentage of carbon fibers. In addition, higher electromagnetic shielding was obtained for the composite with higher contents of carbon fibers at the same length. The SE of conductive carbon fiber filled nylon-66 composites was measured to be 41 dB at low frequency of 30 MHz and 59 dB at high frequency of 1.5 GHz. The results of SE predicted by the proposed theoretical model and the results measured by experiments were in good agreement with each other for carbon fibers filled nylon-66 composites of different lengths. The effects of fiber orientation on SE of nylon and LCP composites were also investigated. The result showed that the SE of LCP composites was found to be higher than nylon composites under the same weight percentage of carbon fiber. This is due to that the fiber orientation in LCP composites attempts to keep the same direction.

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Applications such as device interconnects require thick, patterned films that are currently produced by screen printing pastes consisting of metallic particles and subsequently sintering the films. For Ag films, achieving adequate electrical conductivity requires sintering temperatures in excess of 700˚C. New applications require highly conductive films that can be processed at lower processing temperatures. Although sintering temperatures have been reduced by utilizing finer nanoparticles (NPs) in place of conventional micron-size particles (MPs), realization of theoretically achievable sintering kinetics is yet to be achieved. The major factors that inhibit NP sintering are 1) the presence of organic molecules on the NP surfaces, 2) the dominance of the non-densifying surface diffusion over grain boundary or lattice diffusion 3) agglomeration of NPs, and 4) low initial density of the NPs. Here, we report a film fabrication technique that is capable of eliminating these deleterious factors and produces near fully dense Ag films that exhibit an order of magnitude higher conductivity when compared to other film fabrication techniques at processing temperatures of 150 – 250 °C. The observed results establish the benefits of NP diffusion kinetics to be far more profound when the deleterious factors to sintering are eliminated. The sintering behavior exhibits two distinct temperature regimes – one above 150 ᵒC where grain boundary diffusion-dominated densification is dominant and one below 100 ᵒC where surface diffusion-dominated coarsening is dominant. An analytical model is developed by fitting the experimental data to the existing models of simultaneous densification and grain growth, and combining this model with existing models of the dependence of conductivity on grain boundary scattering and pore scattering. The combined model successfully describes the evolution of density, grain size and conductivity of nanoparticulate films as a function of annealing treatment, with reasonable accuracy. The model was also used to evaluate the effect of initial NP size and initial relative density of films on the final sintered properties and conductivity of films. / text

Conductive and flexible nanocomposites can have wide applications in textiles, including wearable sensors, antenna, electrodes, etc. The objective of this research is to develop electrically conductive fibers and films that are flexible and deformable for use in textile structures able to accommodate the drape and movement of the human body. To achieve this objective, we evaluate the electrical properties of PEDOT:PSS/nickel nanostrand as well as nylon 6/nickel nanostrand nanocomposites. Nickel nanostrands (NiNS) were first used to reinforce an intrinsically conductive polymer, Poly(3,4-ethylenedioxythiophene) (PEDOT:PSS), in order to fabricate nanocomposite films with high electrical conductivity. The electrical properties of the films were evaluated by the Van der Pauw method. The addition of 10 wt% nanostrands in PDOT:PSS provided a two order of magnitude improvement in electrical conductivity. In addition to PDOT:PSS, nylon 6/NiNS nanocomposite fibers were produced using electrospinning and exhibited diameters in the sub-micron range. The NiNS-reinforced fibers had electrical conductivity that exceeded the ESD range, which offers the potential for use in protective textile applications. / text

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