Impact damage resistance is an essential requirement of lightweight structural components for high-performance applications. The aim of this thesis is to study the impact damage and perforation behaviour of lightweight materials including thin aluminium alloy plates and carbon fibre reinforced epoxy composites. The focus of this investigation is on the stress state and strain rate dependence of failure, and the effect of microstructural modifications on indentation and impact response. The thesis is divided into three parts. In the first part (Chapter 2) the impact response of thin monolithic ductile aluminium alloy plates is investigated. Impact perforation experiments are performed using different projectile nose shapes to span a wide range of stress states at the onset of ductile fracture. Impact perforation behaviour, ballistic limit velocity, energy absorption capability and sensitivity to projectile tip geometry are evaluated. Modes of deformation and failure during impact are assessed experimentally. It is shown that modelling the stress state and strain rate dependence of plasticity and failure is crucial to accurately predict ductile fracture initiation in thin metal plates. In the second part (Chapters 3 and 4), the stress state and strain rate dependent yield and failure behaviour of epoxy resin is investigated. An iterative numerical-experimental approach is shown to be essential to develop a material model capable of predicting the failure behaviour of epoxy for a wide range of stress triaxialities across different regimes of failure. The influence of microstructural modifications in epoxy, through two different toughening strategies, on its failure behaviour is investigated. The effect of increasing the applied strain rate on the stress state dependent response of epoxy is investigated to provide an insight into the impact damage resistance of carbon fibre reinforced epoxy composites. In the third part (Chapter 5), experimental studies are conducted on the quasi-static indentation and impact perforation response of plain weave carbon fibre reinforced epoxy composites to investigate the effect of toughening the epoxy matrix to improve resistance to indentation and impact. The nose shape sensitivity of failure initiation in carbon/epoxy composite targets is assessed by considering indenters with different tip geometries. Conclusions and suggestions for future work are presented in Chapter 6.

This diploma thesis studies short fiber reinforced composites for dental applications. Barium particulate filler, nanosilica and short glass and polyvinylalcohol fibers were added to the matrix consisting of four dimethacrylate types of monomers. The effect on material properties was observed. For characterization of different types of composite materials following methods were used: thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), three point bending test for notched and un-notched samples and scanning electron microscopy (SEM). Viscoelastic properties, modulus of elasticity and strength, critical values of stress intensity factor and strain energy release rate and polymerization shrinkage of composite materials were determined. It is possible to improve these properties of composite materials by adding short fibres to particulate reinforced composite. To make this modification more efficient, it is necessary to change surface treatment of fibres and preparation method of short fiber reinforced composites. Viscosity of material has raised after adding short fibers and processing of these types of dental material in dental laboratory is considered difficult to provide.

Thermoset resin based fibre reinforced polymer-matrix composite materials (PMCs) have provided excellent solutions to many industries based on their great specific strength, high design freedom and other characteristics such as water resistance, corrosion resistance, tailorable electrical conductivity, tailorable thermal performance and many others. But, despite of all their benefits, the materials are also limited by uneconomical recycling and management post service life, demanding raw materials storage conditions, less than ideal environmental impact during manufacturing, and relatively low productivity. The purpose of the present work was to investigate economically feasible production of a continuous fibre reinforced thermoplastic composite (CFRTP) alternative solution, for an existing company, that could overcome weak points and limitations of thermosets under increasing environmental needs and pursuit of higher efficiency. Work aimed at fulfilling the following objectives: 1) document existing thermoplastic composite materials and understand selected manufacturing methods, raw materials, mechanical behaviour and operational feasibility; 2) select, design, and build a fully functional CFRTP manufacturing line; 3) design and run Taguchi methods to analyze the product using multifactorial ANOVA to gently introduce rigorous quality control; and 4) identify the input parameters that most affect output product quality, that could be used to optimize the process, as well as input parameters that have no statistically significant effects on the output and therefore do not warrant investment in funds and time in order to control them. Throughout the work, it was showed that CFRTP could been produced efficiently with consistent quality. Unidirectional prepreg can be used directly or further processed for usage in many industries such as pipelines, light construction and automotive components. The design of the CFRTP solution fulfilled necessary conditions and successfully produced CFRTP unidirectional prepreg product. Prepreg produced under 16 different sets of conditions was tested and data was collected. Using Taguchi methods, this study found that the fibre volume fraction, condition of impregnation mould, condition of cooling rollers and extruding temperature all have statistically significant effects on product quality. But limited by restriction from time and cost by production based environments, it is imperative to conduct this work perfectly, in later research a more focused study can be done based on the results of this study. Still, thesis demonstrates a CFRTP mass production solution, verifies CFRTP impregnation and offers a significant route for upgrading environmental protection and production efficiency. The work also identifies key parameters that affect unidirectional prepregs properties.

No / Today¿s engineers spend an increasing proportion of their time on the maintenance and retrofitting of existing structures. Many of these structures were designed for a purpose totally different from that for which they are now employed. The use of buildings has changed over the last few decades especially during the commercial boom in the 1990s and bridge structures are taking on more and more loads as traffic on the roads continues to rise dramatically.

Yes / Tests results of three flanged and two rectangular cross-section concrete beams reinforced with carbon fibre reinforced polymer (CFRP) bars are reported. In addition, a companion concrete flanged beam reinforced with steel bars is tested for comparison purposes. The amount of CFRP reinforcement used and flange thickness were the main parameters investigated in the test specimens. One CFRP reinforced concrete rectangular beam exhibited concrete crushing failure mode, whereas the other four CFRP reinforced concrete beams failed due to tensile rupture of CFRP bars. The ACI 440 design guide for FRP reinforced concrete members underestimated the moment capacity of beams failed due to CFRP tensile rupture and reasonably predicted deflections of the beams tested. A simplified theoretical analysis for estimating the moment capacity of concrete flanged beams reinforced with FRP bars was developed. The experimental moment capacity of the CFRP reinforced concrete beams tested compared favourably with that predicted by the theoretical analysis developed.

Thesis (MScEng)--Stellenbosch University, 2011. / ENGLISH ABSTRACT: Fibre reinforced concrete (FRC) transforms concrete from a characteristically brittle material to one with a post-crack tensile residual capacity. Its application in industry has varied over the past of which the tensile properties have generally been used in the form of crack mitigation. More recently, the introduction of steel fibres has broadened this scope to structural applications in which the resisting tensile stresses that develop within a steel FRC (SFRC) element can be rather significant. This thesis reviews the existing practices and design models associated with SFRC and the suitability of its implementation as the sole form of reinforcement in in-situ cast flat slab systems. As a material SFRC is dependent on a number of factors which include the fibre type and volume, fibre distributions, element size, as well as the support and applied load conditions. Thus, its performance can be considered rather variable in comparison to conventional concrete should the incorrect practices be implemented. In order to adequately define the material characteristics, it is necessary to use test procedures that accurately reflect on the intended structural application. As a result a number of test procedures have been developed. In addition to this, the post-crack material performance is associated with a non-linear behaviour. This attribute makes the design of structural SFRC elements rather difficult. In an attempt to simplify this, existing design models define stress-strain or stress-crack width relations in which assumptions are made regarding the cross-sectional stress distribution at specified load states. This thesis takes on two parts in defining the suitability of SFRC as the sole form of reinforcement in flat slab systems. The first is a theoretical investigation regarding the micro and macro scale material performance of SFRC, the practices that exist in defining the material properties and its application in structural systems (particularly suspended slab systems), and a breakdown of the existing design models applicable to strain softening deflection hardening SFRC materials. The second part is an experimental program in which the fresh state and hardened state material properties of specified SFRC mix designs defined through flow and beam testing respectively. These properties are then implemented in the design and construction of full scale flexural and punching shear test slabs in an attempt to verify the theory applied. The investigation reveals that the use of SFRC significantly improves the ductility of concrete systems in the post-crack state through fibre crack bridging. This ductility can result in deflection hardening of flat slab systems in which the redistribution of stresses increases the load carrying capacity once cracking has taken place. However, the performance of large scale test specimens is significantly influenced by the construction practices implemented in which the material variability increases as a result of non-uniform fibre distributions. The results indicate that the load prediction models applied have potential to adequately predict the ultimate failure loads of SFRC flat slab systems but however cannot account for possible non-uniform fibre distributions which could result in premature failure of the system. / AFRIKAANSE OPSOMMING: Vesel versterkte beton (VVB) verander beton van die kenmerkende uiters bros material na ‘n material met ‘n residuele post-kraak trekkapasiteit. Die toepassing daarvan in die bedryf het in die verlede gewissel en die trek eienskappe is oor die algemeen gebruik vir kraak vermindering. Meer onlangs het die bekenstelling van staal vesel hierdie omvang verbreed na die strukturele toepassings waar trekspannings wat ‘n VVB element kan weerstaan noemenswaardig kan wees. Hierdie tesis ondersoek bestaande praktyke en ontwerpmodelle met die oog op staalvesel versterkte beton (SVVB) en die geskiktheid van die implementering daarvan as die enigste vorm van bekisting in in-situ gegiete plat blad stelsels. As ‘n materiaal, is SVVB afhanklik van ‘n aantal faktore wat die tipe vesel en volume, vesel verspreiding, element grootte, sowel as die randvoorwaardes tipe aangewende las insluit. As gevolg hiervan, kan die gedrag van SVVB, wat korrek geïmplimenteer word, as redelik varieerbaar beskou word wanneer dit met konvensionele beton vergelyk word. Ten einde die materiaaleienskappe voldoende te definieer, is dit noodsaaklik dat prosedures wat die strukturele toepassing akuraat voorstel, getoets word en daarom is ‘n aantal toets prosedures ontwikkel. Verder het die post-kraak materiaalgedrag ‘n nie-lineêre verband wat struktuurontwerp met SVVB redelik moeilik maak. Om dit te vereenvoudig, definieer bestaande ontwerpmodelle spanning-vervorming of spanning-kraakwydte verhoudings waarin aannames gemaak word ten opsigte van die spanningsverdeling oor ‘n snit, gegewe sekere lastoestande. Hierdie studie bestaan uit twee dele wat die geskiktheid van SVVB as die enigste vorm van bikisting in plat blad stelsels definieer. Die eerste deel bestaan uit ‘n teoretiese ondersoek wat handel oor die mikro- en makro-skaal materiaalgedrag van SVVB, die praktyke wat bestaan om die materiaaleienskappe en toepassing in strukturele sisteme (spesifiek opgelegde blad stelsels) te definieer, en ‘n uiteensetting van die bestaande ontwerpmodelle wat van toepassing is vir defleksie as gevolg van vervormingsversagting wat SVVB material verhard. Die tweede deel bestaan uit ‘n eksperimentele program waarin die materiaaleienskappe van gespesifiseerde SVVB meng-ontwerpe in die vars toestand en in die verharde toestand gedefinieer word deur middel van vloei- en balktoetse onderskeidelik. Hierdie eienskappe word dan toegepas vir die ontwerp en konstruksie van volskaalse buig- en ponsskuif toetsblaaie ten einde die modelle en teorie wat toegepas is, te bevestig. Die ondersoek toon dat die gebruik van SVVB die duktiliteit van beton sisteme noemenswaardig verbeter in die post-kraak toestand deur kraak oorbrugging. Hierdie duktiliteit kan defleksie verharding van plat blad stelsels veroorsaak waarin die herverdeling van spannings, nadat kraking plaasgevind het, die lasdraende kapasiteit verhoog. Die gedrag van die grootskaalse toetsmonsters word egter noemenswaardig beïnvloed deur die konstruksiemetodes wat geïmplementeer word waarin die materialveranderlikheid toeneem as ‘n gevolg van nie-uniforme vesel verdelings. Die resultate dui daarop dat die modelle wat toegepas is om die laste te voorspel, die potensiaal het om die grens falingslas van SVVB plat blad stelsel voldoende te voorspel, maar neem nie moontlike nie-uniforme veselverdelings wat kan lei tot vroeë faling van die stelsel in ag nie.

Thesis (MScEng)--Stellenbosch University, 2012. / ENGLISH ABSTRACT: Plastic shrinkage cracking (PSC) is the cracking caused by the early age shrinkage of concrete within the first few hours after the concrete has been cast. It results in unsightly surface cracks that serve as pathways whereby corroding agents can penetrate the concrete which shortens the expected service life of a structure. PSC is primarily a problem at large exposed concrete surfaces for example bridge decks and slabs placed in environmental conditions with high evaporation rates. Most precautionary measures for PSC are externally applied and aimed to reduce the water loss through evaporation. The addition of a low dosage of polymeric fibres to conventional concrete is an internal preventative measure which has been shown to reduce PSC. The mechanisms involved with PSC in conventional and low volume fibre reinforced concrete (LV-FRC) are however not clearly understood. This lack of knowledge and guidance leads to neglect and ineffective use of preventative measures. The objective of this study is to provide the fundamental understanding of the phenomena of PSC. To achieve the objective, an in depth background study and experiments were conducted on fresh conventional concrete and LV-FRC. The three essential mechanisms required for PSC are: 1→ Capillary pressure build-up between the particles of the concrete is the source of shrinkage. 2→ Air entry into a concrete initiates cracking. 3→ Restraint of the concrete is required for crack forming. The experiments showed the following significant findings for conventional and LV-FRC: PSC is only possible once all the bleeding water at the surface has evaporated and once air entry has occurred. The critical period where the majority of the PSC occurs is between the initial and final set of concrete. Any preventative measure for PSC is most effective during this period. The bleeding characteristics of a mix have a significant influence on PSC. Adding a low volume of polymeric fibres to concrete reduces PSC due to the added resistance that fibres give to crack widening, which increases significantly from the start of the critical period. The fundamental knowledge gained from this study can be utilized to develop a practical model for the design and prevention of PSC in conventional concrete and LV-FRC. / AFRIKAANSE OPSOMMING: Plastiese krimp krake (PSK) is die krake wat gevorm word a.g.v. die vroeë krimping van beton binne die eerste paar ure nadat die beton gegiet is. Dit veroorsaak onooglike oppervlak krake wat dien as kanale waardeur korrosie agente die beton kan binnedring om so die dienstydperk van die struktuur te verkort. Dit is hoofsaaklik ʼn probleem by groot blootgestelde beton oppervlaktes soos brug dekke en blaaie wat gegiet is in klimaat kondisies met hoë verdamping tempo’s. Meeste voorsorgmaatreëls vir PSK word ekstern aangewend en beperk die water verlies as gevolg van verdamping. Die byvoeging van ʼn lae volume polimeriese vesels is ʼn interne voorsorgmaatreël wat bekend is om PSK te verminder. Die meganismes betrokke ten opsigte van PSK in gewone beton en lae volume vesel versterkte beton (LV-VVB) is vaag. Die vaagheid en tekort aan riglyne lei tot nalatigheid en oneffektiewe aanwending van voorsorgmaatreëls. Die doel van die studie is om die fundamentele kennis oor die fenomeen van PSK te gee. Om die doel te bereik is ʼn indiepte agtergrond studie en eksperimente uitgevoer op gewone beton en LV-VVB. Die drie meganismes benodig vir PSK is: 1→ Kapillêre druk tussen die deeltjies van die beton is die hoof bron van krimping. 2→ Lugindringing in die beton wat krake inisieer. 3→ Inklemming van die beton is noodsaaklik vir kraakvorming. Die eksperimente het die volgende noemenswaardige bevindinge opgelewer: PSK is slegs moontlik indien al die bloeiwater van die beton oppervlakte verdamp het en indien lug die beton ingedring het. Die kritiese periode waar die meerderheid van die PSK plaasvind is tussen die aanvanklike en finale set van die beton. Enige voorsorgmaatreël vir PSK is mees effektief gedurende die periode. Die bloei eienskappe van ʼn meng het ʼn noemenswaardige effek op die PSK. Die byvoeging van ʼn lae volume polimeriese vesels tot beton verminder die PSK deur die addisionele weerstand wat die vesels bied teen die toename in kraakwydte. Die weerstand vergroot noemenswaardig vanaf die begin van die kritiese periode. Die fundamentele kennis wat in die studie opgedoen is, kan gebruik word vir die ontwikkeling van ʼn praktiese model vir die ontwerp en verhoed van PSK in gewone beton en LV-VVB.

An investigation on the application of basalt fibre reinforced polymer (BFRP) and carbon fibre reinforced polymer (CFRP) bars as longitudinal reinforcement for simple and continuous concrete slabs is presented. Eight continuously and four simply concrete slabs were constructed and tested to failure. Two continuously supported steel reinforced concrete slabs were also tested for comparison purposes. The slabs were classified into two groups according to the type of FRP bars. All slabs tested were 500 mm in width and 150 mm in depth. The simply supported slabs had a span of 2000 mm, whereas the continuous slabs had two equal spans, each of 2000 mm. Different combinations of under and over FRP (BFRP/CFRP) reinforcement at the top and bottom layers of slabs were investigated. The continuously supported BFRP and CFRP reinforced concrete slabs exhibited larger deflections and wider cracks than the counterpart reinforced with steel. The experimental results showed that increasing the bottom mid-span FRP reinforcement of continuous slabs is more effective than the top over middle support FRP reinforcement in improving the load capacity and reducing mid-span deflections. Design guidelines have been validated against experimental results of FRP reinforced concrete slabs tested. ISIS-M03-07 and CSA S806-06 equations reasonably predicted the deflections of the slabs tested. However, ACI 440-1R-06 underestimated the deflections, overestimated the moment capacities at mid-span and over support sections, and reasonably predicted the load capacity of the continuous slabs tested. On the analytical side, a numerical technique consisting of sectional and longitudinal analyses has been developed to predict the moment-curvature relationship, moment capacity and load-deflection of FRP reinforced concrete members. The numerical technique has been validated against the experimental test results obtained from the current research and those reported in the literature. A parametric study using the numerical technique developed has also been conducted to examine the influence of FRP reinforcement ratio, concrete compressive strength and type of reinforcement on the performance of continuous FRP reinforced concrete slabs. Increasing the concrete compressive strength decreased the curvature of the reinforced section with FRP bars. Moreover, in the simple and continuous FRP reinforced concrete slabs, increasing the FRP reinforcement at the bottom layer fairly reduced and controlled deflections.

An investigation on the application of basalt fibre reinforced polymer (BFRP) and carbon fibre reinforced polymer (CFRP) bars as longitudinal reinforcement for simple and continuous concrete slabs is presented. Eight continuously and four simply concrete slabs were constructed and tested to failure. Two continuously supported steel reinforced concrete slabs were also tested for comparison purposes. The slabs were classified into two groups according to the type of FRP bars. All slabs tested were 500 mm in width and 150 mm in depth. The simply supported slabs had a span of 2000 mm, whereas the continuous slabs had two equal spans, each of 2000 mm. Different combinations of under and over FRP (BFRP/CFRP) reinforcement at the top and bottom layers of slabs were investigated. The continuously supported BFRP and CFRP reinforced concrete slabs exhibited larger deflections and wider cracks than the counterpart reinforced with steel. The experimental results showed that increasing the bottom mid-span FRP reinforcement of continuous slabs is more effective than the top over middle support FRP reinforcement in improving the load capacity and reducing mid-span deflections. Design guidelines have been validated against experimental results of FRP reinforced concrete slabs tested. ISIS¿M03¿07 and CSA S806-06 equations reasonably predicted the deflections of the slabs tested. However, ACI 440¿1R-06 underestimated the deflections, overestimated the moment capacities at mid-span and over support sections, and reasonably predicted the load capacity of the continuous slabs tested. On the analytical side, a numerical technique consisting of sectional and longitudinal analyses has been developed to predict the moment¿curvature relationship, moment capacity and load-deflection of FRP reinforced concrete members. The numerical technique has been validated against the experimental test results obtained from the current research and those reported in the literature. A parametric study using the numerical technique developed has also been conducted to examine the influence of FRP reinforcement ratio, concrete compressive strength and type of reinforcement on the performance of continuous FRP reinforced concrete slabs. Increasing the concrete compressive strength decreased the curvature of the reinforced section with FRP bars. Moreover, in the simple and continuous FRP reinforced concrete slabs, increasing the FRP reinforcement at the bottom layer fairly reduced and controlled deflections.

Thesis (MScEng)--Stellenbosch University, 2012. / ENGLISH ABSTRACT: Steel fibre reinforced concrete (SFRC) is the most prominent fibre reinforced concrete composite that was engineered to enhance the material’s post-cracking behaviour. In certain situations it is utilised to replace conventional reinforcement and considered to be more cost-efficient. The purpose of this research is to characterise the moment redistribution behaviour of a statically indeterminate SFRC structure with varying volumes of fibres, with the focus on the development of the moment redistribution accompanied by the rotation of the plastic hinges at the critical sections in the structure. The material properties were characterised with a series of experimental tests. The compression behaviour was obtained with uniaxial compression tests while the uniaxial tensile behaviour was obtained with an inverse analysis performed according to flexural test results. These properties were utilised to derive a theoretical moment-curvature relation for each SFRC member which supplied the basis for the characterised moment-rotation behaviour and the finite element analyses (FEA) performed on the statically indeterminate structure. Experimental tests were conducted on the statically indeterminate structure in laboratory conditions to validate the theoretical findings. For the different SFRCs the material properties in compression were similar, while it resulted in an increased tensile resistance with an increase in the volume steel fibres. The theoretical momentcurvature and moment-rotation responses also indicated an increased structural capacity and member ductility with an increase in the volume fibres. From the finite element analyses the computational moment redistribution-plastic rotation relations were obtained. It was found that the final amount of moment redistribution decreased with an increase in the fibre volume, but that the rotational capacity increased. It was found that the experimental moment-curvature and moment-rotation results correlate well with the theoretical predictions. Also, unexpected structural behaviour was observed, but the issue was addressed with applicable computational analyses which confirmed the possible causes. It was concluded that the computational moment redistribution approximations were reasonably accurate. A parameter study indicated that the crack band width differed among the different SFRC members. / AFRIKAANSE OPSOMMING: Staal vesel versterkte beton (SVVB) is die mees vooraanstaande vesel versterkte beton mengsel wat ontwikkel is om die materiaalgedrag na kraakvorming te verbeter. In sekere situasies kan dit gebruik word om konvensionele staal te vervang en lei soms to koste vermindering . Die einddoel van die studie is om die moment herverdeling gedrag te karaktiseer vir ‘n statiese onpebaalbare SVVB struktuur deur die invloed van verskillende volumes vesels en die rotasie kapasiteit by die kritieke posisies in ag te neem. Die materiaal eienskappe was geidentifiseer met ‘n reeks eksperimentele toetse. Die druk gedrag was geïdentifiseer deur eenassige druktoetse, terwyl die eenassige trek gedrag bekom is met die implementasie van ‘n inverse analise van die uitgevoerde buig toetse. Hierdie eienskappe is gebruik om die teoretise moment-kromming verhouding vir elke mengsel te bekom. Hierdie verhoudings word as die basis bestempel vir die teoretiese moment-rotasie verhouding en die eindige element analises (EEA) wat op ‘n staties onbepaalbare struktuur toegepas is. Eksperimentele toetse is op hierdie voorgestelde struktuur toegepas om die teoretiese verwagtings te verifieer. Dit is gevind dat die druk gedrag ooreenstem tussen die verskillende mengsels, alhoewel ‘n toename in die trek kapasiteit ervaar is met ‘n toename in die volume vesels. Die teoretiese momentkromming en moment-rotasie verwantskappe stel ook voor dat die strukturele kapasiteit en duktiliteit toeneem met ‘n toename in die volume vesels. Die teoretiese moment herverdeling-plastiese rotasie verwantskapppe is verkry deur middel van die eindige element analises. Dit is gevind dat die aantal moment herverdeling by faling afgeneem het vir ‘n toename in die volume vesels, maar dat dit to ‘n groter rotasie kapasiteit gelei het. Van die eksperimentele resultate is dit afgelei dat die teoretiese moment-kromming en momentrotasie verwantskappe goeie benaderings voorstel. Sekere invloede van die opstelling het daartoe gelei dat onverwagte strukturele gedrag bekom is, maar die moontlike invloede is verifieer met eindige element analises. Dit is afgelei dat die teoretiese beramings van die moment herverdeling gedrag redelik akkuraat is. ‘n Parameter studie het getoon dat die kraak spasiëring verskil tussen mengsels met verskillende volumes vesels.