A vibração induzida por escoamento é parte intrínseca do transporte de fluidos. Por exemplo, na indústria de petróleo e gás esse fenômeno pode ser encontrado em tubulações, tanto no setor upstream, quando downstream. Essas vibrações são produto das forças geradas pelo escoamento e, portanto, carregam informações sobre sua fenomenologia. No caso de escoamento bifásico em tubo, resultados experimentais indicam forte influência da velocidade da mistura, fração de vazio e padrão de escoamento no comportamento dinâmico da estrutura. Contudo, pouco foi feito na tentativa de obter informações do escoamento a partir da reposta estrutural. Assim, o objetivo do presente estudo é desenvolver métodos para a previsão dos parâmetros do escoamento baseados na resposta de um tubo submetido a escoamento bifásico. Foi conduzido um trabalho experimental da vibração induzida por diversos padrões gás-líquido numa tubulação horizontal (PVC Ø3/4\'\') duplamente engastada, com água e ar como fluidos de trabalho. A partir de uma abordagem analítica, corroborada com resultados experimentais para escoamento monofásico e bifásico, estabelece-se a existência de uma relação, de natureza quadrática, entre a velocidade de atrito e o desvio padrão da aceleração. Dado que a velocidade de atrito é função do fator de atrito bifásico, um método para a sua previsão é desenvolvido. Ele prevê de maneira precisa os dados coletados; todos eles com erro percentual menor do que 30%. O método foi comparado também com dados experimentais e modelos da literatura, mostrando boa concordância. Além disso, apresenta-se uma relação entre a frequência pico da resposta e a fração de vazio homogênea. No fim, são apresentados: (i) um método de identificação de escoamento pistonado, baseado na superposição dos mecanismos de vibração por turbulência e intermitente, com desempenho mínimo de 81.8%; (ii) um método experimental para determinação da velocidade da mistura (J) e fração de vazio homogênea (β). Os melhores resultados são obtidos para os padrões disperso e pistonado, prevendo adequadamente os parâmetros J e β com erro percentual absoluto médio de 24.1% e 20.65%, respectivamente. / Flow-induced vibration is intrinsic to piping problems. For example, in the oil and gas industry the FIV phenomenon can be found in pipe flow both in upstream and downstream applications. The structural vibration response contains information about the flow phenomenology. In the case of two-phase pipe flow, experimental results show a strong influence of mixture velocity, void fraction and flow pattern on pipe structural dynamics. However, efforts to obtain information of the flow from pipe response have been scanty. The goal of this study is to develop two-phase flow parameters predictive methods based on the structural pipe response. An experimental study of flow-induced vibration was carried out for several flow patterns in a clamp-clamp straight pipe (PVC Ø3/4\'\'), with air and water as working fluids. From an analytical approach, a quadratic relationship between shear velocity and standard deviation of acceleration is proposed and validated against the experimental data of single and two-phase flow. Since the shear velocity depends on the friction factor, a method to predict two-phase friction factor is presented. The method predicts accurately our experimental data with a mean absolute error up to 30%. Good agreement was also found when it was compared with some models and experimental data from the literature. Furthermore, an expression to correlate peak frequency and homogeneous void fraction as a function of added mass is offered. Finally, we present: (i) a slug flow identification technique based on the superposition of the turbulence and intermittent flow-induced vibration mechanisms, with performance of 81.8% and (ii) an experimental methodology to estimate mixture velocity (J) and homogeneous void fraction (β). The latter method shows better agreement for dispersed and slug flow-patterns, predicting J and β with a mean absolute error of 24.1% e 20.65%, respectively.

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Cette étude est dédiée à l'amélioration du design des microréacteurs gaz-liquide. Le terme de microréacteur correspond à des appareils composés de canaux dont les dimensions sont de l’ordre de quelques dizaines à quelques centaines de microns. Grâce à la valeur importante du ratio surface/volume, ces appareils constituent une issue prometteuse pour contrôler les réactions rapides fortement exothermiques, souvent rencontrées en chimie fine et pharmaceutique. Dans le cas des systèmes gaz-liquide, on peut citer par exemple les réactions de fluoration, d’hydrogénation ou d’oxydation. Comparés à des appareils conventionnels, les microréacteurs permettent de supprimer le risque d’apparition de points chauds, et d’envisager le fonctionnement dans des conditions plus critiques, par exemple avec des concentrations de réactifs plus élevées. En même temps, la sélectivité peut être augmentée et les coûts opératoires diminués. Ainsi, les technologies de microréacteurs s’inscrivent bien dans les nouveaux challenges auxquels l'industrie chimique est confrontée ; on peut citer en particulier la réduction de la consommation énergétique et la gestion des stocks de produits intermédiaires. Les principaux phénomènes qui doivent être étudiés lors de la conception d’un microréacteur sont le transfert de matière et le transfert thermique. Dans les systèmes diphasiques, ces transferts sont fortement influencés par la nature des écoulements, et l'hydrodynamique joue donc un rôle central. Par conséquent, nous avons focalisé notre travail sur l’hydrodynamique de l’écoulement diphasique dans les microcanaux et sur les couplages constatés avec le transfert de masse. Dans ce contexte, nous nous sommes dans un premier temps intéressés aux régimes d’écoulement et aux paramètres contrôlant la transition entre les différents régimes. Au vu des capacités de transfert de matière et à la flexibilité offerte en terme de conditions opératoires, le régime de Taylor semble le plus prometteur pour mettre en œuvre des réactions rapides fortement exothermiques et limitées par le transfert de matière. Ce régime d'écoulement est caractérisé par des bulles allongées entourées par un film liquide et séparées les unes des autres par une poche liquide. En plus du fait que ce régime est accessible à partir d’une large gamme de débits gazeux et liquide, l'aire interfaciale développée est assez élevée, et les mouvements de recirculation du liquide induits au sein de chaque poche sont supposés améliorer le transport des molécules entre la zone interfaciale et le liquide. A partir d'une étude de l’hydrodynamique locale d’un écoulement de Taylor, il s’est avéré que la perte de charge et le transfert de matière sont contrôlés par la vitesse des bulles, et la longueur des bulles et des poches. Dans l’étape suivante, nous avons étudié l'influence des paramètres de fonctionnement sur ces caractéristiques de l’écoulement. Une première phase de notre travail expérimental a porté sur la formation des bulles et des poches et la mesure des champs de vitesse de la phase liquide dans des microcanaux de section rectangulaire. Nous avons également pris en compte le phénomène de démouillage, qui joue un rôle important au niveau de la perte de charge et du transfert de matière. Des mesures du coefficient de transfert de matière (kLa) ont été réalisées tandis que l'écoulement associé était enregistré. Les vitesses de bulles, longueurs de bulles et de poches, ainsi que les caractéristiques issues de l’exploitation des champs de vitesse précédemment obtenus, ont été utilisées afin de proposer un modèle modifié pour la prédiction du kLa dans des microcanaux de section rectangulaire. En mettant en évidence l'influence du design du microcanal sur l’hydrodynamique et le transfert de matière, notre travail apporte une contribution importante dans le contrôle en microréacteur des réactions rapides fortement exothermiques et limitées par le transfert de matière. De plus, ce travail a permis d'identifier certaines lacunes en termes de connaissance, ce qui devrait pouvoir constituer l'objet de futures recherches. / The present project deals with the improvement of the design of gas-liquid microreactors. The term microreactor characterizes devices composed of channels that have dimensions in the several tens to several hundreds of microns. Due to their increased surface to volume ratios these devices are a promising way to control fast and highly exothermic reactions, often employed in the production of fine chemicals and pharmaceutical compounds. In the case of gas-liquid systems, these are for example direct fluorination, hydrogenation or oxidation reactions. Compared to conventional equipment microreactors offer the possibility to suppress hot spots and to operate hazardous reaction systems at increased reactant concentrations. Thereby selectivity may be increased and operating costs decreased. In this manner microreaction technology well fits in the challenges the chemical industry is continuously confronted to, which are amongst others the reduction of energy consumption and better feedstock utilization. The main topics which have to be considered with respect to the design of gasliquid μ-reactors are heat and mass transfer. In two phase systems both are strongly influenced by the nature of the flow and thus hydrodynamics play a central role. Consequently we focused our work on the hydrodynamics of the two-phase flow in microchannels and the description of the inter-linkage to gas-liquid mass transfer. In this context we were initially concerned with the topic of gas-liquid flow regimes and the main parameters prescribing flow pattern transitions. From a comparison of flow patterns with respect to their mass transfer capacity, as well as the flexibility offered with respect to operating conditions, the Taylor flow pattern appears to be the most promising flow characteristic for performing fast, highly exothermic and mass transfer limited reactions. This flow pattern is characterized by elongated bubbles surrounded by a liquid film and separated from each other by liquid slugs. In addition to the fact that this flow regime is accessible within a large range of gas and liquid flow rates, and has a relatively high specific interfacial area, Taylor flow features a recirculation motion within the liquid slugs, which is generally assumed to increase molecular transport between the gas-liquid interface and the bulk of the liquid phase. From a closer look on the local hydrodynamics of Taylor flow, including the fundamentals of bubble transport and the description of the recirculation flow within the liquid phase, it turned out that two-phase pressure drop and gas-liquid mass transfer are governed by the bubble velocity, bubble lengths and slug lengths. In the following step we have dealt with the prediction of these key hydrodynamic parameters. In this connection the first part of our experimental study was concerned with the investigation of the formation of bubbles and slugs and the characterization of the liquid phase velocity field in microchannels of rectangular cross-section. In addition we also addressed the phenomenon of film dewetting, which plays an important rôle concerning pressure drop and mass-transfer in Taylor flow. In the second part we focused on the prediction of gas-liquid mass transfer in Taylor flow. Measurements of the volumetric liquid side mass transfer coefficient (kLa-value) were conducted and the related two-phase flow was recorded. The measured bubble velocities, bubble lengths and slug lengths, as well as the findings previously obtained from the characterization of the velocity field were used to set-up a modified model for the prediction of kLa-values in μ-channels of rectangular cross-section. Describing the interaction of channel design hydrodynamics and mass transfer our work thus provides an important contribution towards the control of the operation of fast, highly exothermic and mass transfer limited gas-liquid reactions in microchannels. In addition it enabled us to identify gaps of knowledge, whose investigation should be items of further research.