Das Fraunhofer IPT untersucht verschiedene Umformverfahren für das Formen metallischer Bipolarplatten wie das Streckziehen, Rubberforming und Hydroforming. Verschiedene Edelstähle wie 1.4301 und 1.4404 sowie Titanwerkstoffe werden dabei berücksichtigt. Durch Simulationen sowie experimentelle Untersuchungen konnte festgestellt werden, dass die auftretenden Normalkräfte und Scherspannungen im Kontakt zwischen Werkzeug und Blech beim Streckziehen größer sind als bei den beiden anderen Verfahren. Dadurch werden bei gleichen Spannungen im Material geringere Umformgrade erreicht. Hinsichtlich des Potenzials für das Upscaling der Produktion ist das Streckziehen im Folgeverbundwerkzeug aufgrund der einfachen Automatisierbarkeit und des Handlings bei geringen Zykluszeiten geeignet. / Fraunhofer IPT analyzes different technologies for the forming of metallic bipolar plates. Among them are stamping, rubberforming and hydroforming. Different materials like stainless steel (1.4301 and 1.4404) and titanium are considered. Numerical simulations and experimental validation show that contact pressure and shear stress in the contact between tool and sheet are larger for stamping processes. This leads to limited grades of deformation. Nevertheless, stamping in progressive die tools is a suitable forming technology for upscaling of the production of metallic bipolar plates as it has short cycle times and handling of the sheets can be automated easily.

The proliferation of modern wireless networks increases demand for high capacity and throughput in order to provide faster, more robust, efficient and broadband services to end users. Mobile WiMAX and LTE are examples of such networks in which for some cases they have exposed limited connectivity due to harsh environment. Relay stations are preferred to overcome problems of weak or no access for such network devices, that are placed in specific positions to maintain high quality of data transfer at low cost and provide the required connectivity anywhere anytime. These stations should be equipped with an antenna system capable of establishing communication between base station (backhaul link) and end users (access link). This thesis focuses on the design and development of a new antenna system that is suitable for a relay-based wireless network. Planar geometries of microstrip patch antennas are utilized. The antenna system comprises two antenna modules: a new design of a single antenna for access link and a new design of an antenna array for backhaul link realization. Both antenna specifications are compatible with the IEEE802.16j protocol standard. Hence, relay station should be capable of pointing its radiation pattern to the base station antenna, thus to achieve the desired radiation pattern of the relay station, a new beam-forming module is proposed, designed and developed to generate the proper radiation pattern. The beam-forming module incorporating digital phase shifters and attenuator chips is fabricated and tested. The optimization process using the Least Mean Square (LMS) algorithm is considered in this study to assign the proper phase and amplitude that is necessary to each radiation element excitation current, to produce the desired steered radiation pattern. A comprehensive study on the coupling effects for several relative positions between two new backhaul and access link antenna elements is performed. Two new antenna configurations for coupling reduction are tested and the simulated and measured results in terms of antenna radiation performances were compared and commented.

ITC/USA 2011 Conference Proceedings / The Forty-Seventh Annual International Telemetering Conference and Technical Exhibition / October 24-27, 2011 / Bally's Las Vegas, Las Vegas, Nevada / At ITC 2009, we described the real-world complications of fielding an airborne Synthetic beamforming Telemetry System, which simultaneously supports 20 individual beams (10 at each of 2 polarizations). We described how our layered Open-Source software approach helped us to modify the system rapidly after delivery without disrupting mission operations. Since then, we have further extended the software toolset that we developed to dissect the System behavior via post-mission replay and analysis, and to compare high-resolution in-flight measurements with our detailed physics simulations. This analysis has shown that the most significant factor affecting operational performance of the System was variation in the relative phase of the elements from day to day. These variations were traced to a variety of hardware issues, none of which could be resolved without major cost and effort. As an alternative approach, we developed a dynamic auto-tuning capability that optimizes the phase calibration of the System using each actual signal source as it is being tracked. This results in improved signal-to-noise performance while reducing the need for dedicated in-air calibration flights that we had previously created. We believe that the flexibility of digital beamforming, allied with a modular and easily-extensible software architecture, have again proven capable of quickly and cheaply mitigating real-world operational issues, without (so far) requiring any hardware modification of the delivered System.

Magnesium (Mg) alloy sheets possess several key properties that make them attractive as lightweight replacements for heavier ferrous and non-ferrous alloy sheets. However, Mg alloys need to be formed at elevated temperatures to overcome their limited room-temperature formabilities. For example, commercial forming is presently conducted at 450°C. Deformation behavior of the most commonly used wrought Mg alloy, AZ31B-H24, and two potentially competitive materials, AZ31B-HR and ZEK100 alloy sheets, with weaker crystallographic textures, are studied in uniaxial tension at 450°C and lower temperatures. The underlying physics of deformation including the operating deformation mechanisms, grain growth, normal and planar anisotropy, and strain hardening are used to construct material constitutive models capable of predicting forming for all three Mg alloy sheets at 450°C and 350°C. The material models constructed are implemented in finite-element-method (FEM) simulations and validated using biaxial bulge forming, an independent testing method. Forming limit diagrams are presented for the AZ31B-H24 and ZEK100 alloy sheets at temperatures from 450°C down to 250°C. The results suggest that forming processes at temperatures lower than 450°C are potentially viable for manufacturing complex Mg components. / text

<p>Abstract</p><p>Today sheet metal forming is used to make a variety of mass production because it has a high production rate. One of the biggest concerns in sheet metal forming is wear of the tool in form of galling. Galling in sheet metal forming is characterised by an increased tool surface roughness, unstable friction in the forming process and undesirable scratches on the final products.</p><p>Several ways of ranking materials resistance to galling exist today but only ASM G98 is standardised. Nevertheless, some different methods developed for ranking tool materials’ tendency to galling have also been developed.</p><p>The aim of this thesis is to develop and improve the Uddeholm Tooling Tribo Test rig located at Uddeholm Tooling AB. The rig, which is a variation of cylinder-on-cylinder test equipment, was improved with a new tool holder, a utilization of the real sheet material counter face and a new data acquisition system and software. The galling was detected using scratches on the sheet, metallographic analysis of the material adhered on the tool specimen, monitoring of coefficient of friction and the standard deviation of the coefficient of friction.</p><p>The obtained results show difficulties with ranking of tool materials in terms of galling resistance under non-lubricated conditions. The tool steels tested were SVERKER21 and UNIMAX. AISI304-10, DC04 and DOCOL1000DP sheets were used. Additionally a low friction coating of BalinitC on SVERKER21 was also included. All specimens of the tool steels showed signs of galling on every run, only the low friction coating showed a transition in behaviour of friction coefficient corresponding to galling initiation. The standard deviation of the coefficient of friction increased at low loads. A decrease of the test loads led to stability loss of the system detected by an increase in the standard deviation of the coefficient of friction. This might happen because the Kistler platform is originally designed for larger loads. Although, the test rig does not work properly in its present state, the concept looks promising.</p>

<p>A method has been developed for flexible modelling of multi-component twin-wire blade formers. Features such as suction devices, loadable blades, curved blades, and partial contact between the blades and the forming fabrics are easily incorporated. New results include a series of calculations demonstrating the non-trivial interaction between the pressure pulses when the blades are positioned successively closer together, the effects of suction on the pressure pulse generated by a blade applied to the opposing wire, and how blades of modest curvature do not necessarily stay in contact with the fabric along their full width and the implications of this on the pressure gradients in the machine direction. </p><p>The behaviour of the fibre mats as they experience the first of the blade pulses (after having been formed over a roll) is then considered in detail. Typically, the thickness of the mats decreases during the pulse, which reduces the rate of deposition of new fibres onto the webs. The amount of fibres in the sheets therefore changes marginally. Nevertheless, the resistance to drainage presented by the fibre network is seen to increase significantly due to the low permeability in highly compressed layers of the mat. As a result of the pressure gradients in the machine direction, the shear stresses in the plane of the fibre sheets can attain several hundred Pascal next to the forming fabrics.</p><p>Further, a model for sheared consolidation of flocculated suspensions is presented that extends the concept of a concentration dependent yield stress, previously employed in studies of uniaxial consolidation, to comprise flocculated phase shear strength. Rate-dependent viscous stresses are also incorporated. The theory is applied to the problem of combined compression and shearing of a strongly flocculated suspension contained between two plates, one being fixed and acting as a perfectly permeable filter, the other movable and acting as a piston by which the load is applied. Qualitatively, the evolution of the volume fraction of solids exhibits the same behaviour as during uniaxial consolidation without shear. Applying shear is however predicted to increase the rate of the drainage process, due to a reduced load bearing capacity of the flocculated phase, and correspondingly higher pore pressures. </p>

<p>During papermaking, the internal structure of the fibrenetwork constituting the paper is to a dominating extentdetermined in the forming zone of the paper machine. Thisthesis is aimed at studying the pressure distribution in bladeforming sections, which is commonly considered to be a keyquantity of the process.</p><p>Previous work has provided insight into the physics ofdifferent devices employed in blade forming. However, there hasbeen a lack of models enabling studies of the effects of theinteraction between different components on the pressuredistribution. In the thesis, a model is presented for a genericblade forming section consisting of three blades. The positionsof two of the blades are fix, and in between them is located asuction box. The third blade is applied by a prescribed forceto the opposing wire, in a position facing the suction box. Themodel admits the study of the interaction between the pulsesfrom the different blades in the blade/counterbladeconfiguration, and between the pulses and one-sidedsuction.</p><p>The wires are modelled as tensioned and perfectly flexibleEuler-Bernoulli beams of negligible mass. The suspension istreated like an inviscid fluid. Consideration is taken to theinfluence of fibre deposition on the permeability of thefabrics. By assuming the ratio between the length scales in thethickness direction and the machine direction to be small, aquasi one-dimensional model is obtained.</p><p>For maximum flexibility, the model domain is divided intomodules. Each module is solved individually using a finitedifference based discretisation. The solutions for thedifferent modules are matched with each other iteratively.</p><p>A comparison with published results for a single bladeindicates that the model can be used to obtain qualitativelycorrect predictions of the pressure distribution. New resultsinclude a series of calculations showing the non-trivialinteraction between the pressure pulses when the blades arepositioned successively closer together, the effects of suctionon the pressure pulse generated by a blade applied to theopposing wire, and how blades of modest curvature do notnecessarily stay in contact with the fabric along their fullwidth and the implication of this on the pressure gradient.</p><p><b>Descriptors:</b>fluid mechanics, blade forming, pressuredistribution, suction, interaction, permeable fabric,modules</p>

This thesis investigates the effect of microstructural strengthening mechanisms on the overall mechanical performance of micro-truss periodic cellular metals (PCMs). Prior to the author’s work, the primary design considerations of micro-truss PCMs had been topological issues, i.e. the architectural arrangement of the load-supporting ligaments. Very little attention had been given to investigate the influence of microstructural effects within the cellular ligaments. Of the four broad categories of strengthening mechanisms in metals, only solute and second phase strengthening had previously been used in micro-trusses; the potential for strengthening micro-truss materials by work-hardening or grain size reduction had not been addressed. In order to utilize these strengthening mechanisms in micro-truss PCMs, two issues needed to be addressed. First, the deformation-forming method used to produce the micro-trusses was analyzed in order to map the fabrication-induced (in-situ) strain as well as the range of architectures that could be reached. Second, a new compression testing method was developed to simulate the properties of the micro-truss as part of a common functional form, i.e. as the core of a light-weight sandwich panel, and test the effectiveness of microstructural strengthening mechanisms without the influence of typical high-temperature sandwich panel joining processes, such as brazing. The first strengthening mechanism was achieved by controlling the distribution of plastic strain imparted to the micro-truss struts during fabrication. It was shown that this strain energy can lead to a factor of three increase in compressive strength without an associated weight penalty. An analytical model for the critical inelastic buckling stress of the micro-truss struts during uniaxial compression was developed in terms of the axial flow stress during stretch forming fabrication. The second mechanism was achieved by electrodeposition of a high-strength nanocrystalline metal sleeve around the cellular ligaments, producing new types of hybrid nanocrystalline cellular metals. It was shown that despite the added mass, the nanocrystalline sleeves could increase the weight-specific strength of micro-truss hybrids. An isostrain model was developed based on the theoretical behaviour of a nanocrystalline metal tube network in order to predict the compressive strength of the hybrid materials.

The two SCUBA HAlf-Degree Extragalactic Survey (SHADES) fields are amongst the richest places in the sky in terms of multi-wavelength coverage. They comprise an eastern section of the Lockman Hole (LH) and the central portion of the Subaru- XMM/Newton Deep Field (SXDF). In this thesis, I have obtained extremely deep, multi-frequency radio imaging of the SHADES fields using the GiantMetre-wave Radio Telescope (GMRT) and the Very Large Array (VLA), at 610MHz and 1.4GHz, respectively. These data are used to analyse the nature of the sub-milliJansky (sub-mJy) radio population, which has been hotly debated in the last few years: are they powered by star-forming or nuclear activity? To tackle the problem, I employ different approaches making use of the large variety of multi-wavelength data in the SHADES fields. I begin by analysing the spectral index, α610MHz 1.4GHz , of radio sources detected in the LH, to explore the dominant emission mechanism. Based on a robust 10 σ detection criterion, I find a constantmedian spectral index of α610MHz 1.4GHz ≈ −0.6 to −0.7 for sources between S1.4GHz ≈ 200 μJy and 10mJy. This result suggests that the galaxy population in the sub-mJy regime is powered by optically-thin synchrotron emission – starforming galaxies or lobe-dominated active galactic nuclei (AGN). Making use of X-ray observations in the LH, I show that the fraction of radio sources detected in the hard X-ray band (between 2 and 10 keV) decreases from 50 to 15 per cent between S1.4GHz ≈ 1mJy and . 100 μJy, which strongly suggests a transition from AGN to star-forming galaxies. Based on the deep, multi-wavelength coverage of the SXDF, I explore the behaviour of the far-infrared (FIR)/radio correlation as a function of redshift. I combine the q24 factor – the logarithmic flux density ratio between Spitzer 24-μm and VLA 1.4- GHz flux densities – with available photometric redshifts and find strong evidence that the correlation holds out to z ≈ 3.5. Based on M82-like k-corrections and using a high-significance (S1.4GHz > 300 μJy) radio sub-sample, I find a mean and scatter of q24 = 0.71 ± 0.47. Monte-Carlo simulations based on these findings show that fewer sources deviate from the correlation at fainter flux densities (i.e. fewer radioloud AGN). I predict that the radio-loud fraction drops from 50 per cent at ∼ 1mJy to zero at . 100 μJy. The validity of the FIR/radio correlation out to very high redshifts adds credibility to identifications of sub-millimetre (submm) galaxies (SMGs) made at radio wavelengths. Based on a sample of 45 radio-identified SMGs in the LH, I find a median radio spectral index of α610MHz 1.4GHz = −0.72 ± 0.07, which suggests that optically-thin synchrotron is the dominant radio emission mechanism. Finally, as anAppendix I include a theoretical treatment that constrains the average geometry of the dusty, torus-like structures believed to obscure a large fraction of the AGN population. I use the distribution of column densities (NH) obtained from deep ∼ 1Msec X-ray observations in the Chandra Deep Field South. I find that to reproduce the wide observed range of NH, the best torus model is given by a classical “donut”- shaped distribution with an exponential angular dependency of the density profile.

Consolidated bioprocessing (CBP) provides a cost effective cellulose processing strategy, in which enzyme production, substrate hydrolysis, and fermentation of sugars to ethanol are all carried out in a single step by microorganisms. For industrial-scale bioethanol production, CBP-enabling microbes must be able to both efficiently degrade lignocellulosic material to fermentable sugars and synthesize bioethanol with high yields. Microbes with these properties have so far not been identified. Developing naturally occurring cellulolytic isolates with CBP-relevant properties requires a comprehensive understanding of their lignocellulosic hydrolysis mechanism and metabolism. In my quest to find a suitable organism for potential use in CBP, I took to investigate the under-characterized anaerobic bacterium, Clostridium termitidis strain CT1112. C. termitidis produces fermentative hydrogen and ethanol from a variety of lignocellulose derived substrates. I sought to investigate the metabolism of C. termitidis on different substrates and the mechanisms of substrate hydrolysis using a combination of microscopy, comparative bioinformatics, and ‘Omic (transcriptomic and proteomic) analyses. Comparative bioinformatics analyses revealed higher numbers of genes encoding carbohydrate active enzymes (CAZymes) with the potential to hydrolyze a wide-range of carbohydrates, and ‘Omic analyses were used to quantify the levels of expression of CAZymes, including endoglucanases, exoglucanases, hemicellulases and cellulosomal components. While cellulases and cellulosome components were highly expressed on cellulose, xylanases and glucosidases were predominantly expressed on pentoses, and chitinases (as well as cellobiose phosphorylases) were significantly up-regulated on cellobiose. In addition to growth on xylan, the simultaneous consumption of two important lignocellulose constituents, cellobiose and xylose was also observed. The ability to metabolize both hexose and pentose sugars is a highly desirable feature of CBP-relevant organisms. Metabolic profiles in association with ‘Omics analyses showed that hexoses and pentoses are consumed via the Embden-Meyerhof-Parnas and Pentose-Phosphate pathways, respectively, and that the genome content and expression profiles dictate end-product synthesis patterns. Genes and gene-products of enzymes in central metabolism and end-product synthesis were detected in high abundance under all substrate conditions, regardless of the amounts of end-products synthesized. The capabilities described thus far, identifies C. termitidis as a strain of interest for CBP. Further studies are, however, required for its development in to an industry-ready strain for biofuel production. / February 2016