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Advanced diagnostics and innovative solutions for leather defects: the problem of yellowingFlorio, Claudia, Aveta, R., Calvanese, G., Naviglio, B. 26 June 2019 (has links)
Content:
Providing peculiar enhanced features to leather items is a factor of primary importance for the marketing of high-end articles; although the tanning production is oriented to satisfy a wide market range, it is mainly in the 'high end' and 'premium luxury' categories that the quality properties of the material are more expressed, indeed, and where the main current challenges have been focalized, in terms of technological innovation, sustainability and product quality.
The light-coloured leathers belongs to the category of materials designed especially for the luxury market. For this type of articles, the uniformity of the colour and the agreeableness of the overall surface
appearance are crucial requirements for the most of international fashion and luxury brands. One of the most common and undesirable defects of this type of article is the alteration of the color, with
particular reference to the effects of yellowing of the surface of the material. There are several causes able to contribute to this type of defects, due to the complexity of the matrix and to the variability of traditional or innovative production processes used: from the fragility, photosensitivity and thermo-sensitivity of the finishing polymers, to the chemical instability of some finishing pigments, further than the presence of photosensitive additives, the migration of skin components or assembly components of the articles (fats, fillers, plasticizers, glues, etc.), up to the indirect contribution of environmental and thermo-climatic factors able to affect negatively the performance of the material.
SSIP, which has always been involved in research and consulting activities for the leather industry with regards to defect monitoring, through this work, would offer an overview of all the main tools for advanced diagnostics (with particular reference to Scanning Electronic Microscopy and to chromatographic and spectroscopic methods) aimed to the identification of the causes of yellowing, beside to explore innovative solutions for the development of strategies for the resolution and / or minimization of the problem of yellowing.
The technical solutions will include innovative tanning processes, innovative finishing methods, and leather surface treatments carried out in order to provide a sensible attenuation of surface absorption of IR
(infrared) and UV (ultraviolet)-visible radiation.
Take-Away:
Advanced Diagnostics and innovative solutions for leather yellowing
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Minimization of the environmental impact in the chrome tanning process by a closed-loop recycling technologyJin, Liqiang, Xiu, S., Wang, Y., Zhang, Z., Fang, J., Shen, E. 26 June 2019 (has links)
Content:
It is acknowledged that conventional chrome tanning in leather processing discharges significant amounts of chromium, dissolved solids and chlorides. The recycling technology is one of the effective solutions to reduce the environmental impact of chrome tanning waste water at source. In this work, a novel closed recycling technology of chrome tanning wastewater was applied in the tanning process of the goat skins at a pilot scale level. The properties of chrome tanning liquors obtained by the recycling technology and the resultant crust were analyzed. The results show that this close recycling process works well. The contents of Cr2O3, total organic carbon, ammonia nitrogen and chloride ion in the waste water tend to accumulate with the increase of recycling times, and finally reach a balance after 5 times of recycling. The obtained leather sample is full, soft and having a shrinkage temperature comparable to that of conventional chrome tanned leather. SEM images indicate that the resulting leather samples by this recycling technology show fine and clean grain and well-dispersed fibrils. TG and DSC results show that the thermal stability of wet blue leathers tanned by the circular process are similar to those tanned by conventional chrome tanning process. Compared with conventional chrome tanning technology, water, salt and chrome tanning agent are saved in this process, and the zero emission of chrome tanning wastewater is realized. The cleaner production technology exhibits promising application prospect for its economic and environmental benefits.
Take-Away:
1. A novel closed recycling technology of chrome tanning wastewater was applied in the tanning process of the goat skins at a pilot scale level.
2. The chrome tanning liquors obtained by the recycling technology and the resultant crust were analyzed.
3. Water, Sodium chloride and chrome tanning agent are saved by the closed recycling technology, and the zero emission of chrome tanning wastewater is realized.
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Characterization of Volatile Organic Compounds (VOC) in wet-white and metal-free leathersNaviglio, Biagio, Caracciolo, D., Florio, Claudia, Gambicorti, T., Aveta, R., Girardi, V., Scotti, M. 26 June 2019 (has links)
Content:
As it is known in the tanning sector, in recent times, the so-called wet-white and/or metal-free concepts have had a certain increase. For example, in the automotive sector, the wet-white tanning system, carried out with glutaraldehyde and tannins, has been widely diffused.
In fact, car manufacturers offer, for interior furnishings, leather not only for high-end cars but increasingly also in the lower segments. The components on which the leather upholstery is applied are mainly steering wheel, seats, dashboard and panels.
Therefore, the use of leather also in this context must be able to meet both the aesthetic/performance criteria and the environmental ones; environmental criteria should also consider the air quality of the
interior of a motor vehicle. In practice, the interior furniture consisting of finished leather must be able to release a few volatile substances and, at the same time, provide a typical smell of leather.
Considering, therefore, the diffusion of alternative chrome tanning systems for the different uses, in this work, wet-white (glutaraldehyde and tannins) will be investigated, both from the point of view of the
performance characteristics and from the ecotoxicological ones. and leathers deriving from the latest generation of metal-free tanning.
For the characterization of Volatile Organic Compounds (VOC) the GC-MS will be used coupled with the 'Purge and Trap' technique with the aim of obtaining information on the new substances used in the wetwhite / metal free production process and then avoiding undesired effects during use (eg bad smell, SVHC substances, etc.)
Take-Away:
metal-free automotive VOC
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Evaluation of ecotoxicity of typical surfactants for leather manufacture by luminescent bacteriaHan, Wei Mo, Zhou, X., Tan, J., Peng, L. Q., Zhang, W. H. 26 June 2019 (has links)
Content:
Surfactants are used as auxiliaries in every wet processing process of leather production and discharged into wastewater, which would cause potential ecological risks. In this paper, fresh luminescent bacillus liquids were employed to evaluate the ecological toxicity of six surfactants, including anionic, cationic and non-ionic surfactants, and mixture of two typical ionic and nonionic surfactants after a 15-min exposure period. Non-ionic surfactants AEO and Tween80 showed slight light inhibition ie.10-35% to luminescent bacteria. The toxicity of anionic surfactants with polar sulfonic group was: penetrant T(EC50=406.81mg/L) >SDBS(EC50=573.37mg/L). The toxicity of cationic surfactants was: DTAB(EC50=10.68mg/L)>SKC (EC50=73.96mg/L). The addition of nonionic surfactants reduced the toxicity of ionic surfactants. 1-1 mixture of SKC and AEO: EC50=80.17mg/L, 1-1 mixture of SDBS and AEO: EC50=624.34mg/L. These results provided ecological parameters for the selection of surfactants in the process of ecological leather
production.
Take-Away:
1. The toxicity measurement by luminescent bacteria, which is simple and convenient, was used to evaluate the toxicity of surfactants, and the reproducibility was improved in our study.
2. The toxicities of six different surfactants was evaluated by EC50 which provided ecological parameters for the selection of surfactants in the process of ecological leather production.
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Optimization of chamois oxidation process of leather using benzoyl per oxide as oxidizing agentSahu, Bindia, Alla, Jaya Prakash, Jayakumar, Gladstone Christopher, Sreeram, Kalarical Janardhanan, Rao, Jonnalagadda Raghava 26 June 2019 (has links)
Content:
Chamois leathers are basically oil tanned leathers, usually requires 10 to 15 days to process from raw skins. In chamois making, air oxidation plays a major role, free radicals initiate the oxidation process in oil, which oxidizes the double bond of the fatty acid and then the oxidized oil interacts with collagen to stabilize the skin by coating the fibers (Fig 1). In the present study an attempt has been made to reduce
the time for chamois leather processing. A common oxidizing agent (Benzoyl peroxide (BPO) was utilized to enhance the oxidation of oil and reduce the time duration. It has been observed that the oxidation of oil in the presence of benzoyl peroxide has significantly reduced the duration of process from 15 to 4 days. Strength properties such as tensile, percentage elongation and organoleptic properties were found to be on par with control leather. The water absorption values of the experimental leathers improved by 1-26 %, compared with control leather. Microscopic analysis (SEM) was employed to study the fiber alignment of the chamois leathers.
Take-Away:
1. Time reduction in chamois leather processing
2. Inexpensive and common oxidising agents were employed
3.Improved water absorption of chamois leather
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Study of the application of wb600-kert in unhairing processShen, Yiming, Song, Jinzhi, Yanchun, Yanchun, Cao, Shan 26 June 2019 (has links)
Content:
Unhairing process is usually considered as the most polluted process in leather production. The conventional method of unhairing which using lime and sodium sulfide produces a large amount of sludge
and waste water. In order to reduce pollution, we developed a novel unhairing enzyme and named as WB600-KerT, which possesses low collagen-degrading ability and high keratin-degrading ability in previous study. The objective of this study is to study the properties and effect of WB600-Kert to replace traditional chemicals in unhairing process. It found that the protease of WB600-Kert exhibited optimum keratin activity at 40°C. Compared with commercial unhairing enzyme and conventionally sodium sulfide methods, WB600 exhibited better unhairing effect and higher efficiency. The results indicated that goat skin unhaired with WB600 achieve enough softness, shrinkage temperature and tear strength as well as conventionally sodium sulfide methods Furthermore, if adding a small amount of sodium sulfide, the unhairing process could be accelerated while the unhairing effect was further improved. Generally speaking, this enzyme showed good application potential in unhairing process and was effective for reducing pollution which may promote the development of leather industry.
Take-Away:
1. The protease of WB600-KerT was firstly applied to hair removal.
2. The addition of little sodium sulfide in WB600-KerT could enhance unhairing efficiency.
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Characteristics of typical pollutants in tannery site soilTeng, Xu, Wen-hua, Zhang, Bi, Shi 26 June 2019 (has links)
Content:
This paper briefly introduced the process of leather manufacture and the potential pollution sources of soil in tannery sites. Pollutants are mainly derived from the use of a large number of various chemicals and organic matter decomposed by raw skin. The characteristics of typical pollutants in tannery sites soil were summarized, including tannery site soil pH, organic and inorganic compounds, and heavy metals, etc., especially the status of chromium contamination were reviewed. The pH of soil in the tanning workshop (6.65-7.8) is generally lower than tannery sludge dumping site (7.94-8.40). The main organic pollutants contained in the tannery site soil include nitrogen compound, grease, petroleum hydrocarbon. In tannery sludge dumping site soil, the content of nitrogen compound (10cm depth) is 28400 mg/kg, which is similar to tannery sludge. The content of petroleum hydrocarbon is 5-700 mg/kg, which partially exceed the limits of China agricultural land quality standard(<500 mg/kg). In tanning workshop soil, the content of grease is 220-62000 mg/kg. The main inorganic pollutants contained in the tannery site soil include sulfide, high concentration of salt, lime. The high salt content of tannery sludge (99000 mg/kg) leads to high salt content in soil (5500-17500 mg/kg). Total hardness (>450mg/L), total dissolved solids (>1000mg/L), sulfate ions (>250mg/L), nitrite nitrogen (>0.02mg/L) partially exceed the limits of China groundwater quality standard, which are found in groundwater below the tannery site. Heavy metal pollutants in the tannery sites soil have many characteristics and large differences in content, due to the different tanning processes. Among them, chromium (Cr) is the most used heavy metal and the highest content of pollutants. Cr content in tanning process wastewater, dyeing process wastewater and chromiumcontaining sludge are about 2000-3000 mg/L, 30-40 mg/L and 8500-25800 mg/kg, respectively. Total Cr content in the partial tannery sites soil are higher than 800 mg/kg, which exceed the limits of China agricultural land quality standard(<150mg/kg). Surprisingly, Cr(VI) appears in tannery sites soil and the contents are partly higher than 40 mg/kg, which exceed the limits of China development land quality standard(<3.0mg/kg). Furthermore, the more effort needs to be directed toward the chemistry of chromium-organic complex pollutants, and an understanding of the speciation of Cr in highly organics
contaminated tannery site soil is essential for the development of suitable remediation strategies for contaminated soil.
Take-Away:
1. The pH of soil in the tanning workshop (6.65-7.8) is generally lower than tannery sludge dumping site(7.94-8.40).
2. Total Cr content in the partial tannery sites soil are higher than 800 mg/kg, which exceed the limits of China agricultural land quality standard(<150mg/kg).
3. Cr(VI) appears in tannery sites soil and the contents are partly higher than 40 mg/kg, which exceed the limits of China development land quality standard(<3.0mg/kg).
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Ti (III)-tannin combination tanning technology based on microwave irradiationWu, Jiacheng, Ning, Guoqiang, Zhang, Jinwei, Chen, Wuyong 26 June 2019 (has links)
Content:
Microwave is a fast, efficient and energy-saving thermal resource, hence an attempt has been made for applying this technology in the combination tanning using titanium (III) and tannin extracts. In this work, the microwave effects on the complex reaction of Ti (III) with tannin extracts and leather products properties were investigated. The precipitation condition was used to characterize the complexation
degree between Ti (III) and tannin extracts. And the shrinkage temperature, tear strength, SEM, DSC, TG, FT-IR, and histological structure were used to characterize the changes in the physical and chemical
properties of the combined tanned leather.
Take-Away:
The results showed that microwave irradiation can accelerate the complex reaction of Ti (III) with tannin extracts. At the room temperature, the mixture of tannin and titanous sulphate kept stable at pH 3-4. In addition, microwave could increase the shrinkage temperature, tear strength, thermal stability, and fibrage of Ti (III)-tannin tanned leather, and it would not change the combination mode of the skins with
tanning agents as well as the hierarchical structure of collagen. Therefore, these results inferred that microwave could promote the reaction between Ti (III) and tannins and the combination of tannins with
collagen, which may provide a theoretical basis for the application of microwave in Ti (III)-tannin combination tanning technology.
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A Novel Collagen Extraction Method Based on Microwave IrradiationCheng, Yulin, Wu, Jiacheng, Zhang, Jinwei, Chen, Wuyong 26 June 2019 (has links)
Content:
Microwave was used as a thermal source to extract collagen acid from the cattle hide in the present work. The effects of microwave on collagen extraction yields were studied under different microwave
temperatures, time and hide-liquid ratio. The optimal extraction process was obtained by an orthogonal experiment, and the composition, structure and properties of the extracted collagen were characterized by amino acid analysis, SDS-PAGE, FTIR, UV-Vis, CD, FL, and VP-DSC. The results showed that the extraction rate of collagen was positively correlated with temperature, time and hide-liquid ratio. Under the condition of 35 °C, 6 h and 1:30 of solid-liquid ratio, the extraction proportion of collagen extracted under microwave was the highest, reaching to 13.40 %. The extracted collagen was identified as type I collagen by Amino acid analysis, and the graphic pattern of SDS-PAGE, FTIR and UV-Vis showed that the extracted collagen was similar to the standard type I collagen. Also, the results suggest that the triple helical structure exists still in the extracted collagen. The transition from triple helix to random coil of the extracted collagen was 41 ℃. These results provide a scientific basis for microwave technology for the extraction of collagen.
Take-Away:
The results showed that the extraction rate of collagen was positively correlated with temperature, time and hide-liquid ratio. Under the condition of 35 °C, 6 h and 1:30 of solid-liquid ratio, the extraction
proportion of collagen extracted under microwave was the highest, reaching to 13.40 %. The extracted collagen was identified as type I collagen by Amino acid analysis, and the graphic pattern of SDS-PAGE,
FTIR and UV-Vis showed that the extracted collagen was similar to the standard type I collagen. Also, the results suggest that the triple helical structure exists still in the extracted collagen. The transition from triple helix to random coil of the extracted collagen was 41 ℃. These results provide a scientific basis for microwave technology for the extraction of collagen.
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Chrome tanning process and the leather properties under microwave irradiationZhang, Jinwei, Chen, Wuyong, Gaidau, Carmen 26 June 2019 (has links)
Content:
In leather making processes, the thermal and non-thermal effect of microwave, especially non-thermal effect, strengthen the combination between collagen and chemicals. Although tanning under microwave
makes the leather have better thermal stability, the tanning process and leather properties have not been studied in detail. For illustrating the influence of microwave on chrome tanning process, pickled skin was tanned for 6h as penetration procedure and then basified for another 4h as fixation procedure. The tanning under microwave heating (MW) was experimental sample and under water bath heating was control. UVVis, ICP-OES and pH meter were used to measure the changes of tanning effluent during tanning, and Shrinkage temperature meter, DSC, TG, FT-IR, SEM, XRD and XPS were applied to determine the differences between MW and WB in aspect of leather property and structure. The results indicated microwave accelerated chrome tanning agent penetration and had better promotion effect on chromium
complex hydrolysis and olation. The leather tanned with microwave assisting had special effect on improve tanning effect which led better thermal stability and resistance of leather, but the collagen structure,
including triple helix structure, stayed as WB and the combination mechanism between collagen and chromium was also same with conventional. In sum, microwave had positive effect on accelerating tanning
rate and resulting in better leather without any negative effect on leather structure. Therefore, microwave would be a potential for achieving clean and sustainable chrome tanning by making tanning much faster and more efficiency.
Take-Away:
Microwave promotes chrome tanning agent penetration and combination
Microwave has positive effect on tanning effect further as the leather tanned by microwave assisting has higher thermal stability.
Although microwave promotes chrome tanning process, the collagen structure and tanning mechanism remained as normal.
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