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Smart cameras operate mostly in sleep mode, which is light load for power supplies. Typical buck converter applications have low efficiency under the light load condition, primarily from their power stage and control being optimized for heavy load. The battery life of a smart camera can be extended through improvement of the light load efficiency of the buck converter. This thesis research investigated the first stage converter of a car black box to provide power to a microprocessor, camera, and several other peripherals. The input voltage of the converter is 12 V, and the output voltage is 5 V with the load range being 20 mA (100 mW) to 1000 mA (5000 mW). The primary design objective of the converter is to improve light load efficiency. A 3-level buck converter and its control scheme proposed by Reusch were adopted for the converter in this thesis. A 3-level buck converter has two more MOSFETs and one more capacitor than a synchronous buck converter. Q1 and Q2 are considered the top MOSFETs, while Q3 and Q4 are the synchronous ones. The extra capacitor is used as a second power source to supply the load, which is connected between the source of Q1 and the drain of Q2 and the source of Q3 and the drain of Q4. The methods considered to improve light load efficiency are: PFM (pulse frequency modulation) control scheme with DCM (discontinuous conduction mode) and use of Schottky diodes in lieu of the synchronous MOSFETs, Q3 and Q4. The 3-level buck converter operates in CCM for heavy load above 330 mA and DCM for light load below 330 mA. The first method uses a COT (constant on-time) valley current mode controller that has a built in inductor current zero-crossing detector. COT is used to implement PFM, while the zero-crossing detector allows for DCM. The increase in efficiency comes from reducing the switching frequency as the load decreases by minimizing switching and gate driving loss. The second method uses an external current sense amplifier and a comparator to detect when to shut down the gate drivers for Q3 and Q4. Schottky diodes in parallel with Q3 and Q4 carry the load current when the MOSFETs are off. This increases the efficiency through a reduction in switching loss, gate driving loss, and gate driver power consumption. The proposed converter is prototyped using discrete components. LTC3833 is used as the COT valley current mode controller, which is the center of the control scheme. The efficiency of the 3-level buck converter was measured and ranges from 82% to 95% at 100 mW and 5000 mW, respectively. The transient response of the converter shows no overshoot due to a 500 mA load step up or down, and the output voltage ripple is 30 mV. The majority of the loss comes from the external components, which include a D FF (D flip-flop), AND gate, OR gate, current sense chip, comparator, and four gate drivers. The proposed converter was compared to two off-the-shelf synchronous buck converters. The proposed converter has good efficiency and performance when compared to the other converters, despite the fact that the converter is realized using discrete components. / Master of Science

Les Piles à Combustible Microbiennes (PCMs) produisent de l’électricité à partir de la dégradation de matières organiques par des bactéries. Les PCMs sont considérées comme des micro- génératrices à faible tension et faible puissance. Dans le but de récupérer l’énergie électrique produite afin de pouvoir alimenter des capteurs autonomes, des architectures mettant en œuvre plusieurs piles seront préférées. L'association d'un grand nombre de PCMs individuelles offre des perspectives très intéressantes notamment au niveau de la production d'énergie électrique. Cela permet d’atteindre des niveaux de tension acceptables en sortie et permet de mutualiser les puissances électriques de chaque cellule. L’association série d’un grand nombre de PCMs est un défi en soi à cause des couplages hydrauliques (lorsque les PCMs partagent le même substrat) et à cause des non-uniformités entre générateurs qui mènent à une association non-efficace. Les circuits d'équilibrage de tension peuvent être une solution pour compenser ces inhomogénéités. Ils peuvent améliorer l’efficacité de l’association et prévenir le phénomène d'inversion de tension. L’association hydraulique des biopiles permet d’éviter la chute de puissance liée au manque de carburant. Une fuite de charge entre les PCMs va diminuer le rendement global de l’association. Le débit du flux doit être contrôlé pour éliminer ce problème. Un flux de la cathode vers l’anode provoque des pertes supplémentaires dues à la fuite d’oxygène. La récupération d’énergie à partir de PCMs nécessite une unité de gestion d’énergie qui adapte la tension et contrôle le fonctionnement de la PCM. Un convertisseur flyback à faible tension d’entrée, autonome et auto-démarrant a été conçu et optimisé pour la récupération d’énergie à partir des PCMs. La récupération d’énergie à partir des PCMs peut être présentée comme une source alternative pour éliminer les batteries dans les applications de faible puissance (capteur autonome). / Microbial Fuel Cells (MFCs) are bioreactors that convert chemical energy in organic compounds to electrical energy through the metabolism of microorganisms. Organic matters are widely available in the environment that contains a huge amount of energy. This energy could be harvested, converted, by the technology of MFCs, to be used in certain applications. Energy production of a MFC is limited in low voltage value and low-power values what limits the potential applications. To step-up the voltage of MFCs to be suitable for real applications, an efficient power management unit (PMU) is required with a specific design to deal with their characteristics. A flyback converter under discontinuous conduction mode (DCM) is the most adapted to such low-power source like MFCs, offers a simple implementation, and low losses conversion system. The flyback converter has a good efficiency that can reach 75% with one MFC and about 80% when it is supplied by a serial stack of MFCs. Associations of MFCs are very interesting to increase the output power and expand the domain of application. Parallel association is a method to increase the output current but it imposes limitations in conversion efficiency due to the low output voltage of the stack. Contrarily, the serial association steps-up the voltage what leads to better performance of the converter. However the non-uniformities between cells in a serial stack affect negatively the performance of the stack. Voltage balancing circuits are considered as the solution to compensate this phenomenon. In the switched-capacitor method, an external capacitor is used to transfer the energy from the strongest MFC(s) to the weakest one(s). The losses in the switched-capacitor circuit are less than the losses of the switched-MFCs. The switched-capacitor offers an efficient, simple, low consumption method to optimize the performance and prevent the voltage reversal of the weak cells. Integration of this circuit can optimize the efficiency. Continuous operation mode by hydraulically connection between MFCs can continuously refresh the substrate to give an autonomous energy harvesting system. On the other hand, in some applications, e.g. a wastewater treatment plant, MFCs could not be hydraulically isolated. In this configuration, a leakage charge between the associated MFCs will decrease the global efficiency. The flow rate has to be controlled to eliminate this problem. A flow from cathodes to anodes causes additional losses due to the oxygen leakage. A temperature sensor is continuously supplied by alternatively connecting two MFCs. Each MFC supplies the sensor for two days. The flyback converter is able to continuously supply the sensor from the energy harvested from one continuously-fed MFC. This could be a good example, in a wastewater treatment plant (WWTP), to supply monitoring systems or also to supply low power applications of a building from a local WWTP.

The main goal of this thesis is to develop practical digital controller architectures for multi-phase dc-dc converters utilized in low power (up to few hundred watts) and cost-sensitive applications. The proposed controllers are suitable for on-chip integration while being capable of providing advanced features, such as dynamic efficiency optimization, inductor current estimation, converter component identification, as well as combined dynamic current sharing and fast transient response. The first part of this thesis addresses challenges related to the practical implementation of digital controllers for low-power multi-phase dc-dc converters. As a possible solution, a multi-use high-frequency digital PWM controller IC that can regulate up to four switching converters (either interleaved or standalone) is presented. Due to its configurability, low current consumption (90.25 μA/MHz per phase), fault-tolerant work, and ability to operate at high switching frequencies (programmable, up to 10 MHz), the IC is suitable to control various dc-dc converters. The applications range from dc-dc converters used in miniature battery-powered electronic devices consuming a fraction of watt to multi-phase dedicated supplies for communication systems, consuming hundreds of watts. A controller for multi-phase converters with unequal current sharing is introduced and an efficiency optimization method based on logarithmic current sharing is proposed in the second part. By forcing converters to operate at their peak efficiencies and dynamically adjusting the number of active converter phases based on the output load current, a significant improvement in efficiency over the full range of operation is obtained (up to 25%). The stability and inductor current transition problems related to this mode of operation are also resolved. At last, two reconfigurable digital controller architectures with multi-parameter estimation are introduced. Both controllers eliminate the need for external analog current/temperature sensing circuits by accurately estimating phase inductor currents and identifying critical phase parameters such as equivalent resistances, inductances and output capacitance. A sensorless non-linear, average current-mode controller is introduced to provide fast transient response (under 5 μs), small voltage deviation and dynamic current sharing with multi-phase converters. To equalize the thermal stress of phase components, a conduction loss-based current sharing scheme is proposed and implemented.

The main goal of this thesis is to develop practical digital controller architectures for multi-phase dc-dc converters utilized in low power (up to few hundred watts) and cost-sensitive applications. The proposed controllers are suitable for on-chip integration while being capable of providing advanced features, such as dynamic efficiency optimization, inductor current estimation, converter component identification, as well as combined dynamic current sharing and fast transient response. The first part of this thesis addresses challenges related to the practical implementation of digital controllers for low-power multi-phase dc-dc converters. As a possible solution, a multi-use high-frequency digital PWM controller IC that can regulate up to four switching converters (either interleaved or standalone) is presented. Due to its configurability, low current consumption (90.25 μA/MHz per phase), fault-tolerant work, and ability to operate at high switching frequencies (programmable, up to 10 MHz), the IC is suitable to control various dc-dc converters. The applications range from dc-dc converters used in miniature battery-powered electronic devices consuming a fraction of watt to multi-phase dedicated supplies for communication systems, consuming hundreds of watts. A controller for multi-phase converters with unequal current sharing is introduced and an efficiency optimization method based on logarithmic current sharing is proposed in the second part. By forcing converters to operate at their peak efficiencies and dynamically adjusting the number of active converter phases based on the output load current, a significant improvement in efficiency over the full range of operation is obtained (up to 25%). The stability and inductor current transition problems related to this mode of operation are also resolved. At last, two reconfigurable digital controller architectures with multi-parameter estimation are introduced. Both controllers eliminate the need for external analog current/temperature sensing circuits by accurately estimating phase inductor currents and identifying critical phase parameters such as equivalent resistances, inductances and output capacitance. A sensorless non-linear, average current-mode controller is introduced to provide fast transient response (under 5 μs), small voltage deviation and dynamic current sharing with multi-phase converters. To equalize the thermal stress of phase components, a conduction loss-based current sharing scheme is proposed and implemented.