One of the main advantages of the Gantry-Tau machine is a large accessible workspace\footprint ratio compared to many other parallel machines. The Gantry-Tau improves this ratio further by allowing a change of assembly mode without internal link collisions or collisions between the links and the moving TCP platform. In this Thesis some of the features of the Gantry-Tau structure are described and results are presented from the analysis of the kinematic, elastostatic and elastodynamic properties of the PKM. However, the optimal kinematic, elastostatic and elastodynamic design parameters of the machine are still difficult to calculate and this thesis introduces a multi-objective optimisation scheme based on the geometric approach for the workspace area, unreachable area, joint angle limitations and link collisions as well as the functional dependencies of the elements of the static matrix and the Laplace transform to define the first resonance frequency and Cartesian and torsional stiffness. The method to calculate the first resonance frequency assumes that each link and universal joint can be described by a mass-springdamper model and calculates the transfer function from a Cartesian (TCP) force or torque to Cartesian position or orientation. The geometric methods involve the simple geometric shapes (spheres, circles, segments, etc) and vectors. The functional dependencies are based on the properties between the kinematic parameters. These approaches are significantly faster than analytical methods based on the inverse kinematics or the general Finite Elements Method (FEM). The reconfigurable Gantry-Tau kinematic design obtained by multi-objective optimisation gives the following features: • Workspace/footprint ratio more than 3.19. • First resonance frequency greater than 48 Hz. • Lowest Cartesian stiffness in the workspace 5N/μm. • The unreachable space in the middle of the workspace is not detected. • No link collisions. The results show that by careful design of the PKM, a collision free workspace without the unreachable area in the middle can be achieved. High stiffness and high first resonance frequency are important parameters for the the Gantry-Tau when used in industrial applications, such as cutting, milling and drilling of steel or aluminium and pick-and-place operations. These applications require high static and dynamic accuracy in combination with high speed and acceleration. The optimisation parameters are the support frame lengths, actuator positions,endeffector kinematics and the robot’s arm lengths. Because of the fast computational speed of the geometric approaches and computational time saving of the methods based on the functional dependency, they are ideal for inclusion in a design optimisation framework, normally a nonlinear optimisation routine. In this Thesis the evolutionary algorithm based on the complex search method is used to optimise the 3-DOF Gantry-Tau. The existing lab prototype of this machine was assembled and completed at the University of Agder

Robotic haptics has been and continues to be an area of intense research, primarily in medical and exploration industries. This is due to an ability to provide high data throughput between human and machine. In medical applications, it is possible to detect and compensate errors such as a hand tremor in a surgeon. It is possible to apply scaling factors to assist in microsurgery situations, and can allow leading experts to perform procedures from anywhere on the globe. As part of a collaboration to develop a robotic method of femur fracture realignment between Auckland University, Auckland District Health Board, and Massey University, the project seeks to provide a haptic driven HMI for the realignment system. To reduce construction required, an existing manipulation arm (Mitsubishi RV-M1) is used as the hardware interface device. A new motor controller is designed to provide additional functionality as the standard controller provides no force control or real-time feedback of position. A software interface is developed (using version 3 of the C# programming language, developed by Microsoft, and version 3.5 of the Microsoft .NET Framework) with the ultimate specification of becoming being the primary interface platform for the realignment system. The interface has been implemented to the point of providing a simulated environment for the haptic device. It was found that the configuration of the RV-M1 provides a tight area of high dexterity as a haptic device, and as such, similar kinematic configurations are poor candidates for practical implementation. The implication of which, is that a new manipulator should be designed which grants a larger volume of high dexterity space.

Quantitative Feedback Theory (QFT) is a control system design methodology founded on the premise that feedback is necessary only because of system uncertainty. Articulating flexible structures, such as flexible manipulators, present a difficult closed-loop control problem. In such servo systems, the coupling of the rigid and flexible modes and the non-minimum phase dynamics severely limit system stability and performance. The difficulties in controlling these structures is exacerbated by the denumerably infinite number of flexible modes and associated difficulties in developing accurate dynamic models for controller design. As such, the control of articulating flexible structures presents a non-trivial testbed for the design of QFT based robust control systems. This dissertation examines the multi-input multi-output (MIMO) QFT based control of an articulating flexible structure and presents an enhancement of the theoretical basis for the MIMO QFT design methodologies. The control problem under consideration is the active vibration control of an articulating single-link flexible manipulator. This is facilitated by an actuation scheme comprised of a combination of spatially discrete actuation, in the form of a DC motor to perform articulation, and spatially distributed actuation, in the form of a piezoelectric transducer for active vibration control. In the process of developing and experimentally validating the QFT based control system, shortcomings in the theoretical basis for the MIMO QFT design methodologies are addressed. Robust stability theorems are developed for the two main MIMO QFT design methodologies, namely the sequential and non-sequential MIMO QFT design methodologies. The theorems complement and extend the existing theoretical basis for the MIMO QFT design methodologies. The dissertation results expose salient features of the MIMO QFT design methodologies and provide connections to other multivariable design methodologies.

Quantitative Feedback Theory (QFT) is a control system design methodology founded on the premise that feedback is necessary only because of system uncertainty. Articulating flexible structures, such as flexible manipulators, present a difficult closed-loop control problem. In such servo systems, the coupling of the rigid and flexible modes and the non-minimum phase dynamics severely limit system stability and performance. The difficulties in controlling these structures is exacerbated by the denumerably infinite number of flexible modes and associated difficulties in developing accurate dynamic models for controller design. As such, the control of articulating flexible structures presents a non-trivial testbed for the design of QFT based robust control systems. This dissertation examines the multi-input multi-output (MIMO) QFT based control of an articulating flexible structure and presents an enhancement of the theoretical basis for the MIMO QFT design methodologies. The control problem under consideration is the active vibration control of an articulating single-link flexible manipulator. This is facilitated by an actuation scheme comprised of a combination of spatially discrete actuation, in the form of a DC motor to perform articulation, and spatially distributed actuation, in the form of a piezoelectric transducer for active vibration control. In the process of developing and experimentally validating the QFT based control system, shortcomings in the theoretical basis for the MIMO QFT design methodologies are addressed. Robust stability theorems are developed for the two main MIMO QFT design methodologies, namely the sequential and non-sequential MIMO QFT design methodologies. The theorems complement and extend the existing theoretical basis for the MIMO QFT design methodologies. The dissertation results expose salient features of the MIMO QFT design methodologies and provide connections to other multivariable design methodologies.

Zugl.: Cottbus, Techn. University, Diss., 2005.

Zugl: Odense, Syddansk Univ., Diss., 2006

This thesis is a result of research aimed at analysis of the Taylor Spatial Frames (TSF) in Orthopaedics. The TSF is a ring external fixator, which are used to stabilise a fracture or provide stability during skeletal limb reconstruction procedures. A sound understanding of the mechanics of the fixator is essential, because mechanical stability is a key factor in bone healing. TSF is in fact an adaptation of the hexapod parallel manipulators for dynamisation of the classical ring fixators of Ilizarov type. Therefore, a general solution for Forward kinematics of parallel manipulators was provided and the solution is visualised in real-time. A three-dimensional visualisation tool for TSF, was developed, which offers improvements over the software provided by the manufacturer. Abaqus/CAE programming interfaces were used to develop two separate systems for automatic creation of FEMs of the TSF: one using beam elements and the other using 3D solid elements. The systems were used for a parametric study on axial compression of the TSF. Components of the TSF were also tested and analysed: o TSF rings were studied extensively, which lead to revealing important facts about their role in the TSF. o Fixation bolts in external fixators were studied by FE technique and the results used to relate bolt-load to the bolt-torque applied. o TSF struts were tested in compression and their load-deflection behaviour and the role of universal joints in them were described. TSF and Ilizarov fixators were tested and compared in axial compression. The results highlighted the important role of the pins and wires in deflection of the fixators.

Nas linhas de montagens industriais, a fim de atender os requisitos de mercado e de ciclo de vida dos produtos, os requisitos de manufatura e as novas tecnologias presentes nos equipamentos indicam a necessidade de reconfiguração e reprogramação do fluxo de processos de forma cada vez mais frequente. Atualmente, uma das opções para implantar um sistema de manufatura flexível, capaz de reagir às mudanças que ocorrem no processo de fabricação, consiste na utilização de tecnologias que forneçam maior flexibilidade, capacidade de reutilização e menor custo. Neste contexto, os robôs baseados em módulos mecatrônicos podem ser uma alternativa em relação aos manipuladores convencionais, pois apresentam uma estrutura cinemática flexível, podendo se adaptar às mudanças das linhas de produção, nas indústrias de manufatura. O presente trabalho apresenta uma proposta para o desenvolvimento de módulos mecatrônicos para a montagem de robôs manipuladores modulares, baseada em um procedimento sequencial composto das seguintes etapas: (a) elaboração do projeto mecânico modular; (b) projeto dos sistemas eletrônicos e de atuação para cada módulo; (c) definição dos agentes mecatrônicos; e (d) descrição dos modelos matemáticos e os algoritmos de comunicação entre módulos mecatrônicos. Nesta pesquisa apresenta-se um estudo no qual os módulos mecatrônicos utilizam energia de origem pneumática e são constituídos por unidades independentes utilizadas na formação de estruturas robotizadas as quais permitem a montagem de diferentes arquiteturas. Um estudo de caso é apresentado para ilustrar a construção de um robô modular cartesiano. Este robô é construído por meio de acoplamentos de módulos mecatrônicos e gerenciado pela associação dos agentes mecatrônicos presentes no sistema, os quais equacionam a cinemática da estrutura formada, planejam a trajetória a ser executada e disponibilizam informações que podem ser utilizadas para o controle, supervisão e proteção do sistema por exemplo. A arquitetura proposta permite a reconfiguração dos recursos de hardware e software, de forma que todos os módulos do robô podem ser reorganizados e/ou substituídos, dependendo da função, aplicação para as quais se destinam. / In industrial manufacturing lines, in order to meet the market requirements and life cycle of manufactured products, the manufacturing requirements and the present of new technologies in equipment, indicate the need for reconfiguration and reprogramming processes, which are becoming more frequent. Currently, one of the options to deploy a flexible manufacturing system that is capable of reacting to changes in the manufacturing process is the use of technologies that provide greater flexibility, reusability and lower cost. In this context, the robots based on mechatronic modules can be an alternative to conventional manipulators, since they have a flexible kinematic structure, which can adapt to the changes in production lines in manufacturing industries. This paper presents a proposal for the development of mechatronic modules for assembly robots modular manipulators, based on a sequential procedure consists of the following steps: (a) Develop a modular mechanical design; (b) design electronic systems and operations for each module; (c) definition of mechatronic agents; and (d) a description of mathematical models and algorithms of the communication between mechatronic modules. This research presents a study where the mechatronic modules use pneumatic energy and consist of independents units used in the formation of robotic structures, thus allowing the assembly of different architectures. In a case study, the construction of a modular Cartesian robot is presented. This robot is built by mounting the mechatronic modules and is managed by mechatronic agents present in the system (Multi-Agent System). This system obtains the kinematic equations of the formed structure, realize the path planning, and provide information that can be used for the control, like supervision and protection system for example. The proposed architecture allows reconfiguration of hardware and software resources, so that all robot modules can be rearranged and/or replaced, depending on the function or, the final application.

Este trabalho aborda o desenvolvimento da estrutura da base e do sistema de acionamento, transmissão e controle do 1º grau de liberdade de um robô cilíndrico de 5 graus de liberdade acionado pneumaticamente. A base é construída com alumínio estruturado de elevada rigidez, o que confere a sua estrutura mecânica baixas deformações em situações de operação do robô. Além de constituir a estrutura de apoio do manipulador, a base serve de repositório para diversos componentes de sensoriamento e comando dos diversos graus de liberdade do robô e ainda apresenta elementos estruturais que são utilizados como acumuladores de ar comprimido que servem para atenuar as flutuações de pressão nos atuadores pneumáticos. O 1º grau de liberdade do robô, de acordo com a concepção de um robô cilíndrico, é relativo ao giro do conjunto de elos do manipulador em torno do eixo vertical. O seu movimento é comandado por um atuador pneumático linear acoplado a um eixo rotativo por uma correia sincronizadora. O controlador proposto é baseado na técnica de realimentação de estados com alocação de polos e compensa a variação do momento de inércia do manipulador devida ao movimento do robô. Este esquema é baseado em um modelo matemático parametrizado que provê continuamente o valor de massa equivalente acoplada ao primeiro grau de atuador de liberdade. Assim, a cada ciclo de controle, os ganhos do controlador são recalculados a partir do valor atual da massa equivalente, visando a compensar sua variação. São apresentados resultados experimentais e discussões sobre o cálculo da massa equivalente e desempenho do controlador no seguimento de trajetória. / This work deals with the design of the base frame, drive, transmission and control systems used in the first degree of freedom of a pneumatically actuated cylindrical robot with five degrees of freedom. The base is constructed with high stiffness aluminum parts, which achieve low mechanical deformation in operational working conditions. Furthermore, the base structure in used as sensor and pneumatic components compartment and comprises aluminum structural elements that are used as accumulators compressed air used for reducing the pressure fluctuations on the pneumatic actuators operation. The first degree of freedom, according to the usual design of a cylindrical robot, is relative to the rotation of the manipulator arm around its vertical axis. This degree of freedom is controlled by a linear pneumatic actuator coupled to a rotary axis mechanism by an industrial synchronous belt. The proposed controller is based on the state feedback technique with pole location and compensates the variation of the moment of inertia of the manipulator due to the motion of the robot. This scheme is based on a parameterized mathematical model that continuously provides the equivalent mass value coupled to the first degree of freedom actuator. So, in each control cycle, the controller gains are recalculated on the basis of the equivalent mass, compensating its variation. Results of experiments and discussions about the equivalent mass calculation and controller performance are presented.

Made available in DSpace on 2015-05-08T14:59:56Z (GMT). No. of bitstreams: 1 arquivototal.pdf: 2940644 bytes, checksum: 1b1c6c2e9969d935855932e2f2a1e436 (MD5) Previous issue date: 2013-12-13 / Coordenação de Aperfeiçoamento de Pessoal de Nível Superior / This work presents a development and implementation of control adaptive techniques for a planar manipulator robot with two degrees of freedom, formed a rotational and a prismatic link. The rotational link is made up of a branch long U-shaped aluminum activated by a motor-reducer DC, its angular position is sensed by a ten turn potentiometer. The prismatic link is a double-acting pneumatic cylinder with a single rod fixed inside the branch U-shaped being triggered by an electropneumatic proportional valve, where linear position is given by a potentiometric ruler. Using the recursive least squares (RLS) estimator is obtained the mathematic model that represents each robot link so as uncoupled, then is designed and implemented an adaptive controller Proportional Derivative (PD-control) by pole placement to obtain the positions of the robot manipulator links. The experimental results are presented, as well as evaluation of the system response under the action of controllers implemented / Este trabalho apresenta o desenvolvimento e implementação de técnicas de controle adaptativo para um robô manipulador de dois graus de liberdade planar formado por um elo rotacional e outro prismático. O elo rotacional é composto por um ramo extenso em formato de U em alumínio acionado por um moto-redutor de corrente contínua, cujo sensoriamento da sua posição angular é realizado por um potenciômetro de dez voltas. O elo prismático é um cilindro pneumático de dupla ação com haste simples fixada na parte interna do ramo em U sendo acionado por uma válvula eletropneumática proporcional, onde sua posição linear é dada através de uma régua potenciométrica. Através do estimador dos mínimos quadrados recursivos (MQR) é obtido o modelo matemático representativo para cada elo do robô de forma desacoplada e em seguida é projetado e implementado um controlador adaptativo proporcional derivativo (PD) via alocação de polos para obter o controle de posição dos elos do robô manipulador. Os resultados experimentais são apresentados, assim como a avaliação da resposta do sistema sob a ação dos controladores implementados