We have studied the mechanical properties of monolithic bulk metallic glasses and composite in the La based alloys. La₈₆₋yAl₁₄(Cu, Ni)y (y=24 to 32) alloy systems was used to cast the in-situ structure and subsequently tested under compression. We found that the ductility of the monolithic is actually poorer than that of the fully crystalline composite. / Singapore-MIT Alliance (SMA)

E.H. Sondheimer. / "May 31, 1950." / Bibliography: p. 11. / Army Signal Corps Contract No. W36-039-sc-32037 Project No. 102B Dept. of the Army Project No. 3-99-10-022

Part I - We have designed a binary metallic alloy for nanoscale resonator applications. We used magnetron sputtering to deposit films with different stoichiometries of aluminum and molybdenum and then characterized the microstructure and physical properties of each film. A structure zone map is proposed to describe the dependence of surface and bulk structure on composition. We then fabricated proof of principle resonators from the Al-32 at%Mo composition, selected for its optimized physical properties. An optical interferometer was used to characterize the frequency response of our resonators. Part II - We investigate the growth of faceted polycrystalline thin films with modeling and simulations. A new analytic model is derived for the case of orientation dependent facet growth velocity and the dependence of growth on initial grain orientations is explicitly calculated. Level set simulations were used to both confirm this analytic model and extend it to include various angular flux distributions, corresponding to different deposition methods. From these simulations, the effects of self-shadowing on polycrystalline film growth are quantitatively evaluated. / Materials Engineering

M.S. / Materials Science and Engineering / The goal of this thesis is to determine the corrosion behavior of a new class of advanced materials, namely: titanium carbide reinforced iron composites containing chromium (Fe-Cr-TiC) and chromium and manganese (Fe-Cr-Mn-TiC). TiC has excellent physical properties, such as high melting point, low density, high Vickers hardness value, high electrical resistivity and low thermal expansion. Due to their great wear resistance characteristics and toughness, these materials show potential applications in pulp and paper industries, mining and mineral processing industries, metallurgical industries, cement industries, and electric industries. Some components made of these materials may work under a combined action of corrosion and wear. This study is aimed at determining the corrosion behavior using electrochemical methods such as potentiodynamic and potentiostatic. Two different electrolytes were used in this research: 1N (0.5 M) sulfuric acid (H2SO4) and 1N (0.5 M) sodium sulfate (Na2SO4). The experiments were performed on the following materials; Fe-TiC, Fe-Cr-TiC, Fe-Cr-Mn- TiC and their matrix materials.

The purpose of this study was to describe the investigation of the Mica shipwreck. The objectives of the investigation, as identified by nautical archaeologists from the United States Minerals Management Service and the Nautical Archaeology Program at Texas A&M University, include determining the extent and limits of the wreck site, acquisition of diagnostic artifacts to identify the temporal period of the shipwreck and its mission at the time of loss, to identify the type of ship and its country of origin, and quantify the relationship between the vessel's construction and function. The manuscript contains a thorough analysis of the equipment and approach used by archaeologists during the excavation. The manuscript also briefly explores the use of metallic ship sheathing during the eighteenth and nineteenth centuries, focusing specifically on the pure copper sheathing found on the Mica wreck. Sheathing from numerous contemporary vessels will be analyzed and compared to the Mica shipwreck sheathing.

TerraPower LLC is designing a fast breed and burn reactor intended to operate for up to 40 years without refueling, designated as the Travelling Wave Reactor (TWR). Various U-Zr alloy fuel designs have been proposed for the TWR that may require a powder feed for fabrication. A simple and economic option for laboratory scale powder production is the Rotating Electrode Process (REP), which produces microsphere shaped powder by melting the tip of a rotating bar with an electric arc. In order to fully characterize this process for various U-Zr alloys and provide the feed material for testing fabrication techniques, a Rotating Electrode System (RES) was designed and built. The RES is largely based on a combination of two designs; an early REP system developed by Starmet Corporation in the 19xxa and a later design optimized for U-Mo powder production by Idaho National Laboratory (INL). The RES designed for this work was improved based on input from vendors specializing in their respective areas of expertise and is capable of atomizing up to a 1.26 cm diameter metal alloy rod at 40,000 RPM. Every component of the machine can be disassembled and transferred through a 35.56 cm (14 in) diameter air lock of a glovebox so that it can operate in a controlled environment. The RES was tested by atomizing various diameter copper rods to prove system functionality. The tests were carried out in air using an argon cover gas in the powder collection chamber, known as the catch pan to limit oxidation rates of the newly generated microspheres. The powder produced showed strong sphericity ranging from 50 µm to 500 µm in diameter. Problems and areas of concern that were encountered during operation have been addressed so that the RES can be further optimized to better atomize U-Zr alloys once transferred into the glovebox.

No description available.

An antenna for a wireless sensor network for trains is designed and built. The network will monitor temperature and vibrations of the wheel bearings on the train wagons. Doing this will allow for an earlier detection of damaged wheels, which will ease planning of maintenance and reduce wear on the rails considerably. The requirement of the system is that it is to be installed without any cables attached to the sensor nodes. This calls for wireless communication, and that for that antennas are needed.A train is a difficult environment to transmit electromagnetic (EM) waves in. It is full of metal and EM-waves cannot pass through a conducting material. Having much metal in its vicinity also affects the function of the antenna. This needs to be taken into consideration when making the design.The constructed antenna is a small dual-layer patch antenna. Dual layer means that it is constructed out of two sheets known as substrates of isolating material with different characteristics. The lower one of these substrates is made in such a way that integration with a circuit board is possible. Such integration would reduce the production cost considerably. The antenna is designed for direct placement on a conducting surface. This surface could be part of the train. It uses the surrounding metal as a ground plane in order to reduce its size. The result is a small patch antenna with good radiation qualities in metallic surroundings. The longest side is 18.35 mm, equaling 14.9 % of the wavelength that the antenna is designed for. / WISENET

Advancements in technologies such as microelectromechanical systems (MEMS), display devices, biomedical products have created an increasing requirement for miniature components on the scale of micrometers to nanometers. Currently, a commonly used fabrication for miniaturization is LIGA (Lithographie, Galvanoformung, and Abformung). It is a reliably manufacturing method for high-aspect-ratio microstructures with a precision of less than one micrometer. The use of electroplating within LIGA techniques, however, limits the range of materials that can be used. But the main disadvantage of LIGA is its cost: high-energy X-rays generated by synchrotron equipment. The homogeneous and isotropic characteristics of amorphous bulk metallic glasses (BMGs) due to the absence of crystallites, grain boundaries and dislocations lead to the scale of the metallic-glass structures can be miniaturized down to the atomic scale, which presents very high strength, hardness, elastic strain limit and corrosion resistance. In addition, the excellent workability and surface printability in the supercooled liquid state (the region defined from the glass transition temperature (Tg) to the crystallization temperature (Tx) of BMG) has been considered to be one of the most attractive properties of BMGs. The lighter Mg-based metallic glasses exhibit their superior glass forming ability (GFA). Consequently, the using of Mg-based BMGs can gain the goals of light devices and simplify manufacturing process. In this study, therefore, besides the study of LIGA process, a new process utilize the thermoplastic properties of BMGs is presented. First, UV (ultraviolet) -LIGA, a more economical process than LIGA, is used to fabricate the master mold with nickle-cobalt (Ni-Co) alloy. Then, this mold is applied to hot emboss on Mg58Cu31Y11 amorphous alloy to form a secondary mold. The hot embossing temperature is set at 423 K (150 oC) according to the Tg of the BMG around 413 K (140 oC). This embossing process shows that the thermoplastic forming ability of the BMG material is better than Polymethylmethacrylate (PMMA) which requires high hot embossing pressure. BMG is not only a good material for hot embossing process to fabricate microstructure directly, but also a fast-forming material for mold (or die) fabrication. On the other hand, other replicated-able moulds are presented to demonstrate the multifunctional ability of BMGs. First, a mold of oxygen free copper (OFC) with a very low hardness of 1.606 GPa, which is a popular material for machining due to its good machinability, is used to hot emboss on Mg58Cu31Y11 BMG with a higher hardness of 3.445 GPa. Second, micro triangular-pyramidal array (MTPA) on a tungsten (W) steel mold is transferred on Mg58Cu31Y11 BMG using this modified multi-step hot-embossing method to reduce the pattern size. In addition, scratch test with the Nano Indenter® XP system is used to study the mechanical behavior of the Mg58Cu31Y11 BMG for the application such as surface printability.

Since the first discovery of amorphous alloys in 1960, researchers have explored many unique mechanical, magnetic, and optical characteristics of such materials for potential applications. Up to now, well-developed processes, such as rapid quenching, sputtering, evaporation, pulse laser deposition, etc, have been applied for different applications in micro-electro-mechanical systems (MEMS). Due to the lack of ordered structure, amorphous alloys can bear a high stress in the elastic region. Their plastic deformation stability is also of interest and has been widely studied. The shear-band characteristic, a kind of inhomogeneous deformation mechanism, dominates the deformation after yielding at room temperature. While a shear band nucleate, its propagation usually cannot be arrested or stopped. In other words, the occurrence of matured shear bands needs to be prevented. There are two major approaches in this aspect. The first is to increase the material yield strength so as to delay the shear band nucleation. Another is to incorporate intrinsic or extrinsic particles so as to absorb the kinetic energy of shear bands in the amorphous matrix. In this study, we utilize three strategies to control the propagation of shear bands in thin film metallic glasses (TFMGs): sub-Tg annealing, the addition of strong element in solute form, and the introduction of strong nanocrystalline layers. For sub-Tg annealing, the base alloy system is Zr69Cu31, with a base film hardness of 5.1 GPa measured by nanoindentation. After annealing, the hardness exhibits ~30% increase. Without the occurrence of the phase transformation, as confirmed by X-ray diffraction, the possible reaction during sub-Tg annealing is attributed to structural relaxation, not crystallization. The full width at half maximum of the X-ray peak exhibits a decreasing trend in the using X-ray and transmission electron microscopy diffraction, meaning the excess free volumes forming during vapor-to-solid deposition process would be annihilated by localized atomic re-arrangement. Moreover, the formation of medium-ordering-range clusters was confirmed utilizing high-resolution transmission electronic microscopy. The denser amorphous structure leads to the increment of hardness. For the addition of Ta in Zr55Cu31Ti14, sputtering provides a wide glass forming range with solubility of Ta approaching ~75 at%. With increasing Ta content, the elastic modulus and hardness increase slowly. A steep rise occurs at ~50 at% of Ta. Up to 75 at% of Ta, the elastic modulus and hardness approaches 140 GPa and 10.0 GPa, respectively (100% increment). Up to now, Ta-rich TFMGs exhibit the highest elastic modulus and hardness among all amorphous alloys fabricated using vapor deposition techniques. The irregular increase is attributed to the formation of Ta-Ta bonding. A large quantity of Ta bonds would lead to the formation of Ta-rich nanoclusters, drastically decreasing the strain rate while shear band propagates under nanoindentation and microcompression tests. The introduction of nanocrystalline Ta layers can not only effectively enhance the yield strength but also serve as the absorber for the kinetic energy of shear bands, revealing ductility in the microcompression test.