<p>Energy management has become a major concern in the past two decades with the increasing energy prices, overutilization of natural resources and increased carbon emissions. According to the department of Energy the industrial sector solely consumes 22.4% of the energy produced in the country [1]. This calls for an urgent need for the industries to design and implement energy efficient practices by analyzing the energy consumption, electricity data and making use of energy efficient equipment. Although, utility companies are providing incentives to consumer participating in Demand Response programs, there isn’t an active implementation of energy management principles from the consumer’s side. Technological advancements in controls, automation, optimization and big data can be harnessed to achieve this which in other words is referred to as “Smart Manufacturing”. In this research energy management techniques have been designed for two SEU (Significant Energy Use) equipment HVAC systems, Compressors and load shifting in manufacturing environments using control and optimization.</p> <p>The addressed energy management techniques associated with each of the SEUs are very generic in nature which make them applicable for most of the industries. Firstly, the loads or the energy consuming equipment has been categorized into flexible and non-flexible loads based on their priority level and flexibility in running schedule. For the flexible loads, an optimal load scheduler has been modelled using Mixed Integer Linear Programming (MILP) method that find carries out load shifting by using the predicted demand of the rest of the plant and scheduling the loads during the low demand periods. The cases of interruptible loads and non-interruptible have been solved to demonstrate load shifting. This essentially resulted in lowering the peak demand and hence cost savings for both “Time-of-Use” and Demand based price schemes. </p> <p>The compressor load sharing problem was next considered for optimal distribution of loads among VFD equipped compressors running in parallel to meet the demand. The model is based on MILP problem and case studies was carried out for heavy duty (>10HP) and light duty compressors (<=10HP). Using the compressor scheduler, there was about 16% energy and cost saving for the light duty compressors and 14.6% for the heavy duty compressors</p> <p>HVAC systems being one of the major energy consumer in manufacturing industries was modelled using the generic lumped parameter method. An Electroplating facility named Electro-Spec was modelled in Simulink and was validated using the real data that was collected from the facility. The Mean Absolute Error (MAE) was about 0.39 for the model which is suitable for implementing controllers for the purpose of energy management. MATLAB and Simulink were used to design and implement the state-of-the-art Model Predictive Control for the purpose of energy efficient control. The MPC was chosen due to its ability to easily handle Multi Input Multi Output Systems, system constraints and its optimal nature. The MPC resulted in a temperature response with a rise time of 10 minutes and a steady state error of less than 0.001. Also from the input response, it was observed that the MPC provided just enough input for the temperature to stay at the set point and as a result led to about 27.6% energy and cost savings. Thus this research has a potential of energy and cost savings and can be readily applied to most of the manufacturing industries that use HVAC, Compressors and machines as their primary energy consumer.</p><br>

In this research, a decision support model for coordinating sustainable product and supply chain design decisions is developed using a multi-stage hierarchical approach. The model evaluates alternate product designs and their corresponding supply chain configurations to identify the best product design and the corresponding supply chain configuration that maximizes the economic, environmental and societal benefits. The model considers a total life-cycle approach and incorporates closed-loop flow among multiple product lifecycles. In the first stage, a mixed integer linear programming model is developed to select for each product design an optimal supply chain configuration that maximizes the profit. In the subsequent stages, the economic, environmental and societal multiple life-cycle analysis models are developed which assess the economic, environment and the societal performance of each product design and its optimal supply chain configuration to identify the best product design with highest sustainability benefits. The decision support model is applied for an example problem to illustrate the procedure for identifying the best sustainable design. Later, the model is applied for a real-time refrigerator case to identify the best refrigerator design that maximizes economic, environmental and societal benefits. Further, sensitivity analysis is performed on the optimization model to study the closed-loop supply chain behavior under various situations. The results indicated that both product and supply chain design criteria significantly influence the performance of the supply chain. The results provided insights into closed-loop supply chain models and their behavior under various situations. Decision support models such as above can help a company identify the best designs that bring highest sustainability benefits, can provide a manager with holistic view and the impact of their design decisions on the supply chain performance and also provide areas for improvement.

In this thesis we study two discrete optimization problems: Traffic Light Synchronization and Location with Customers Orderings. A widely used approach to solve the synchronization of traffic lights on transport networks is the maximization of the time during which cars start at one end of a street and can go to the other without stopping for a red light (bandwidth maximization). The mixed integer linear model found in the literature, named MAXBAND, can be solved by optimization solvers only for small instances. In this manuscript we review in detail all the constraints of the original linear model, including those that describe all the cyclic routes in the graph, and we generalize some bounds for integer variables which so far had been presented only for problems that do not consider cycles. Furthermore, we summarized the first systematic algorithm to solve a simpler version of the problem on a single street. We also propose a solution algorithm that uses Tabu Search and Variable Neighbourhood Search and we carry out a computational study. In addition we propose a linear formulation for the shortest path problem with traffic lights constraints (SPTL). On the other hand, the simple plant location problem with order (SPLPO) is a variant of the simple plant location problem (SPLP) where the customers have preferences on the facilities which will serve them. In particular, customers define their preferences by ranking each of the potential facilities. Even though the SPLP has been widely studied in the literature, the SPLPO has been studied much less and the size of the instances that can be solved is very limited. In this manuscript, we propose a heuristic that uses a Lagrangean relaxation output as a starting point of a semi-Lagrangean relaxation algorithm to find good feasible solutions (often the optimal solution). We also carry out a computational study to illustrate the good performance of our method. Last, we introduce the partial and stochastic versions of SPLPO and apply the Lagrangean algorithm proposed for the deterministic case to then show examples and results.

Submitted by Luciano Pereira Varanis (luciano_varanis@yahoo.com) on 2015-06-29T19:17:42Z No. of bitstreams: 1 Dissertação _Luciano_Varanis - Completo.pdf: 1367224 bytes, checksum: 848c44e67420ced7c19a6d2d1ab98f61 (MD5) / Approved for entry into archive by Janete de Oliveira Feitosa (janete.feitosa@fgv.br) on 2015-07-22T20:07:23Z (GMT) No. of bitstreams: 1 Dissertação _Luciano_Varanis - Completo.pdf: 1367224 bytes, checksum: 848c44e67420ced7c19a6d2d1ab98f61 (MD5) / Approved for entry into archive by Marcia Bacha (marcia.bacha@fgv.br) on 2015-07-24T17:56:00Z (GMT) No. of bitstreams: 1 Dissertação _Luciano_Varanis - Completo.pdf: 1367224 bytes, checksum: 848c44e67420ced7c19a6d2d1ab98f61 (MD5) / Made available in DSpace on 2015-07-24T17:56:24Z (GMT). No. of bitstreams: 1 Dissertação _Luciano_Varanis - Completo.pdf: 1367224 bytes, checksum: 848c44e67420ced7c19a6d2d1ab98f61 (MD5) Previous issue date: 2014-12-18 / In this dissertation we discuss models and solution methods of stochastic programs to solve ALM problmes for pension funds. We will provide the model from Drijver et al. based on Multistage Mixed-integer Stochastic Programming. A case study based on simulation for an ALM problem will be presented / Nesta dissertação discutiremos modelos e métodos de soluções de programação estocástica para resolver problemas de ALM em fundos de pensão. Apresentaremos o modelo de (Drijver et al.), baseado na programação estocástica multiestágios inteira-mista. Um estudo de caso para um problema de ALM será apresentado usando simulação de cenários.

A localização de fábricas, fornecedores e/ou CDs é um problema de grande complexidade, principalmente em empresas com operações internacionais. Na literatura mundial são poucos os modelos desenvolvidos que tratam da localização de instalações em escala global. Este trabalho propõe um modelo de Programação Linear Inteira Mista que soluciona o problema minimizando os custos logísticos (custos fixos, custos de transferência, custos de distribuição, impostos não recuperáveis, estoques, take-or-pay, matéria-prima e custos de agregação de valor e transbordo) levando em consideração vários elos da cadeia de suprimentos. Como principais contribuições do modelo citam-se a inclusão de benefícios fiscais em transações internacionais, tais como o drawback, o cálculo pioneiro para custo no carregamento dos estoques e o tratamento dado aos custos tipo take-or-pay. São sugeridas adaptações do modelo para utilização em quaisquer segmentos de indústria. O modelo foi aplicado com sucesso em um caso real de uma indústria do segmento químico. / The location of factories, suppliers and distribution centers has always been a problem of great complexity, mainly for companies with global operations. In the literature, there are a few models developed for facilities location in a global scale. This work proposes a Mixed Integer Linear Programming model that solves the problem minimizing the total logistic cost (fixed, transfer and distribution costs, non recoverable duties, carrying, take-or-pay, raw material, added value and handling costs) taking into consideration several echelons in the supply chain network. The main contributions of the proposed model are the considerations regarding fiscal benefits in international trade such as drawback, the pioneer carrying cost calculation and the treatment given to the take-or-pay costs. Some adaptations of the model have been suggested for use in any type of industry. The model was successfully applied in a real case of a chemical industry.

Este trabalho trata de um problema de programação da produção em fundições de pequeno porte, que consiste em programar as ligas que devem ser produzidas em cada período do planejamento e como tais ligas devem ser usadas para a produção de itens sob encomenda, de modo que atrasos e custos operacionais sejam minimizados. Devido à certa incerteza nos dados do problema, a estratégia de horizonte rolante foi empregada. Este problema é representado por um modelo matemático de programação linear inteira mista. Neste trabalho foi desenvolvida uma heurística do tipo residual para obter uma boa solução inteira factível do problema, partindo da solução contínua encontrada pelos métodos relaxe-e-fixe e busca local / This work addresses a planning production problem that arises in small market-driven foundries, which consists of programming a number of alloys that have to be produced in each period of the planning horizon and how these alloys should be used to producing ordered items, in such way that delays and operational costs are minimized. Due to uncertainties in the problem data, the strategy of rolling horizon was used. This problem is modeled as a mixed integer linear programe. In this work we developed a residual typed heuristic in order to obtain a good feasible integer solution of the problem, which are built from the continuous solution found by relax-and-fix and local search methods. Keywords: Lot-sizing problems, mixed integer linear programming, production planning in foundries

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La chaine d’approvisionnement énergétique a fortement évolué aux cours des 20 dernières années. La libéralisation des marchés de l’électricité et les nouvelles technologies ont fortement influencé la manière d’envisager la production et la transmission d’électricité. Les modèles mathématiques classiques utilisés dans les problèmes lié à l’énergie ont besoin d’être revus pour intégrer les contraintes pratiques modernes.Un problème classique pour un Compagnie Génératrice (CG) est le problème de Unit Commitment (UC) qui consiste à établir un plan de production pour une demande en électricité connue. Lorsque ce problème fut considéré, le prix de l’électricité et la demande étaient relativement simple à estimer comme une seule CG nationale avait le monopole du marché. Ce problème a été étudié de manière extensive en utilisant de la Programmation Mathématique (PM). Aujourd’hui, le prix de l’électricité est relativement volatile à cause de l’introduction de marchés dérégulés et la demande du marché est répartie entre plusieurs CGs en compétition sur divers marchés. Une CG ne peut se limiter à considérer un problème de UC seul pour envisager sa production. Il y a un besoin d’intégrer les incertitudes liées au marché de l’électricité et aux quantités à produire aux modèles utilisés pour qu’une CG puisse établir un plan de production rentable.La technologie a aussi permis d’envisager de nouveaux concept tel que les Micro-Grilles (MGs). Une MG est composée d’un ensemble de consommateurs reliés à travers un réseau de transmission, possédant des générateurs d’électricité et optimisant leur consommation interne. Ce concept est possible grâce à l’utilisation croissante d’énergies renouvelables locales ainsi que l’utilisant croissante d’appareils interconnectés. Cependant, étant donné que les énergies renouvelables ont un faible rendement, sont intermittentes et que les appareils de stockage d’énergie sont encore peu efficaces, les MGs ne peuvent pas envisager d’être pleinement autonome en électricité. Il y a donc une nécessité d’avoir un fournisseur d’électricité externe pour avoir suffisamment d’électricité disponible à tout moment. Une CG jouant le rôle de fournisseur auprès d’une MG fait face énormément d’incertitude concernant la demande à cause de la gestion interne de la MG sur laquelle elle n’a pas de contrôle.Dans cette thèse, des problèmes d’optimisation intégrant de nouvelles contraintes modernes liés à l’approvisionnement énergétique sont étudiés via la PM. Plusieurs problèmes considèrant des interactions entre plusieurs acteurs sont modélisés via des formulations bi-niveau. Nous illustrons comment les difficultés liées aux contraintes modernes peuvent être exploitées pour obtenir des propriétés permettant de reformuler les problèmes étudiés en formulation linéaire en nombre entiers. Des heuristiques performantes sont obtenus à partir des formulations exactes dont certaines sont applicables à des problèmes plus généraux. Une analyse extensive de la performance des méthodes de résolution ainsi que de l’influence des contraintes modernes sont présentées dans diverses expériences numériques. / Doctorat en Sciences / info:eu-repo/semantics/nonPublished

The scheduling of the converter aisle of a nickel smelting plant is a non-trivial task with significant consequences to plant profitability and production. An optimization-based scheduling formulation is developed using a continuous-time paradigm to accurately represent event timings. The formulation accounts for environmental restrictions on sulfur dioxide emissions using event timing constraints. The formulation includes novel semi-continuous modeling to represent flash furnaces which operate with a continuous inlet flow and intermittent discrete material removal, as well as, a novel sequencing and symmetry-breaking scheme to account for identical units operating in parallel. A rolling horizon feature is included in the formulation to accommodate multi-period optimization. Tightening constraints are developed and used to improve the computational performance of the optimization and demonstrate the capacity of the proposed methodology to function as a real-time decision-support tool. A solution procedure is presented where an aggregate model is used to bound the objective function of the master problem in a two layer optimization scheme. Finally, a novel multi-tiered procedure is presented to enhance the optimization solution by re-optimizing for objectives of decreasing priority in order to minimize task start times and penalize deviations in the furnace flow rate. To address the closed-loop properties of scheduling, a reactive scheduling mechanism is included to allow for rescheduling to account the impact of process disturbances on the operating schedule. A methodology for reducing radical scheduling changes due to the optimization during reactive scheduling is presented. The reactive scheduling algorithm utilizes a tiered optimization approach that progressively increases the degrees of freedom available, as required, in order to achieve a feasible production schedule. The use of the reactive scheduling algorithm demonstrates the ability to reject disturbances and transition plant operation in an agile manner. / Thesis / Master of Applied Science (MASc)

Additional electricity meters behind the grid access point can improve understanding of energy consumption patterns and thus, adjust consumption behavior. For this study, smart meters were installed in three hostels, out of which two are analyzed further in this paper. Starting from an onsite inspection, all appliances were assigned to reasonable groups for sub-metering. Based on data for the year 2021, the sites are characterized according to the sub-metering concept. In addition, load profiles for type-days are derived, which allows to establish a baseload during COVID lockdown and compare it to consumption patterns for normal occupation. In the prescriptive part, the demand profiles are analyzed regarding their economic potential for load shifting. Consumption data for one week with normal occupation is used as input for techno-economic modeling. The mixed-integer model minimizes electricity purchasing costs for different scenarios including dynamic tariffs and onsite generation from photovoltaics.