Nanoporous gold is an exciting topic that has been highly researched due to its potential in applications including sensing, catalysts, gas storage, and heat exchangers, made possible by its high surface area to volume ratio and high porosity. However, these applications tend to require a specific morphology, which is often difficult to control. In this work, significant strides have been made in tuning the morphology of nanoporous gold by studying the effect of different fabrication parameters on the ligament diameter, pore diameter, and ligament length, three characteristics which are most discussed in previous studies concerning nanoporous gold. This material also, generally shows a brittle behavior despite it consisting of a normally ductile constituent element, limiting many commercial applications. There have been multiple simulated studies on the tensile mechanical properties and the fracture mode of this material, but limited experimental tensile testing research exists due to technical difficulty of conducting such experiments with small fragile samples. We examine the tensile mechanical behavior of nanoporous gold with ligament sizes ranging from 10 to 30 nm using in situ tensile testing under an environmental scanning electron microscope (ESEM). A specially designed tensile stage and sample holders are used to deform the sample inside the ESEM, allowing us to observing both the macro and microscopic structure changes. Our experimental results advance our understandings of how porous structure influence the mechanical properties of nanoporous gold, and they also serve to increase the accuracy of future simulation studies that will take this material a step towards commercial use by providing a thorough understanding of its structural mechanical limitations. / MS / Nanoporous gold is a porous metal developed through acidic corrosive techniques. Pores generally range from 10 to 100 nm in diameter. The general fabrication process involves placing an alloy of silver and gold into nitric acid, in which silver will dissolve into the acid leaving gold behind. The gold atoms will rearrange themselves into a porous structure wherein the gold volume and the pore volume are completely interconnected. In this work the fabrication process was altered in several different ways, to affect the structure of the gold volume and the pore volume. The altered fabrication processes include amount of time in nitric acid, change of concentration of nitric acid, adding stirring to the solution, and adding temperature variation. The changes in the structure were measured and graphed. Nanoporous gold was also subject to an in situ tensile test in a scanning electron microscope to see the method of crack propagation. Using this information we can gain a further understanding of the structural properties and the mechanical strength of nanoporous gold.

The importance of porous materials has risen substantially in the last few decades due to their ability to reduce the size and cost of bioanalytical devices and fuel cells. First, this work aims to describe the fabrication of nanoporous gold (NPG) electrodes that are resistant to electrode passivation due to fibrinogen biofouling in redox solutions. The effect on potentiometric and voltammetric experiments was seen as a deviation from ideal behavior on planar gold electrodes, whereas NPG electrodes were consistently behaving in a Nernstian fashion at low concentrations of ferri-ferrocyanide (£100 mM). An improvement in electrode behavior on NPG electrodes versus planar gold was seen in solutions containing ascorbic acid as well as blood plasma. Second, cost effective NPG electrodes were fabricated using a glass substrate to test the response in the presence of a variety of redox molecules. The optical transparency of these electrodes allowed for microdroplet measurements to be made using an inverted microscope in several redox solutions for validation and subsequent biological applicability. Nernstian behavior was demonstrated for all one- and two-electron transfer systems in both poised and unpoised solutions. All experiments were conducted using volumes between 280 and 1400 pL producing rapid results in less than one minute. Third, in order to decrease the requirement for complex instrumentation, microdroplet fabrication technique was used to create mini-nanoporous gold (mNPG) electrodes on glass capillary tubes. The cylindrical shape of the electrodes allowed for testing in sample volumes of 100 mL. The response to ferri-ferrocyanide, ascorbic acid, cysteine, and uric acid was then investigated with Nernstian behavior shown. However, the mNPG electrodes were insensitive to glucose and hydrogen peroxide. In order to increase the sensitivity of the electrodes, a minimal amount of platinum was electrodeposited onto the NPG surface using a low concentration of platinum salt (0.75 mM) for a short deposition time (2 seconds) producing a Nernstian response to both glucose and hydrogen peroxide. Lastly, to test the viability of crossover applications, the platinum incorporated NPG electrode was employed as a fuel cell anode material, testing their oxidation capability with methanol, ethanol, and formic acid.

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京都大学 / 新制・課程博士 / 博士(エネルギー科学) / 甲第24009号 / エネ博第445号 / 新制||エネ||84(附属図書館) / 京都大学大学院エネルギー科学研究科エネルギー応用科学専攻 / (主査)教授 馬渕 守, 教授 土井 俊哉, 教授 濵 孝之 / 学位規則第4条第1項該当 / Doctor of Energy Science / Kyoto University / DGAM

In this dissertation, simulation techniques are used to understand the role of surfaces, interfaces, and capillary forces on the deformation response of bicontinuous metallic composites and porous materials. This research utilizes atomistic scale modeling to study nanoscale deformation phenomena with time and spatial resolution not available in experimental testing. Molecular dynamics techniques are used to understand plastic deformation of metallic bicontinuous lattices with varying solid volume fraction, connectivity, size, surface stress, loading procedures, and solid density. Strain localization and yield response on nanoporous gold lattices as a function of their solid volume fraction are investigated in axially strained periodic samples with constant average ligament diameter. Simulation stress results revealed that yield response was significantly lower than what can be expected form the Gibson-Ashby formalism for predicting the yield response of macro scale foams. It was found that the number of fully connected ligaments contributing to the overall load bearing structure decreased as a function of solid volume fraction. Correcting for this with a scaling factor that corrects the total volume fraction to "connected, load bearing" solid fraction makes the predictions from the scaling equations more realistic. The effects of ligament diameter in nanoporous lattices on yield and elastic response in both compressive and tensile loading states are reported. Yield response in compression and tension is found to converge for the two deformation modes with increasing ligament diameter, with the samples consistently being stronger in tension, but weaker in compression. The plastic response results are fit to a predictive model that depends on ligament size and surface parameter (f). A modification is made to the model to be in terms of surface area to volume ratio (S/V) rather than ligament diameter (1/d) and the response from capillary forces seems to be more closely modeled with the full surface stress parameter rather than surface energy. Fracture response of a nanoporous gold structure is also studied, using the stress intensity-controlled equations for deformation from linear elastic fracture mechanics in combination with a box of atoms, whose interior is governed by the molecular dynamics formalism. Mechanisms of failure and propagation, propagation rate, and ligament-by-ligament deformation mechanisms such as dislocations and twin boundaries are studied and compared to a corresponding experimental nanoporous gold sample investigated via HRTEM microscopy. Stress state and deformation behavior of individual ligaments are compared to tensile tests of cylinder and hyperboloid nanowires with varying orientations. The information gathered here is used to successfully predict when and how ligaments ahead of the crack tip will fracture. The effects of the addition of silver on the mechanical response of a nanoporous lattice in uniaxial tension and compression is also reported. Samples with identical morphology to the study of the effects of ligament diameter are used, with varying random placement concentrations of silver atoms. A Monte Carlo scheme is used to study the degree of surface segregation after equilibration in a mixed lattice. Dislocation behavior and deformation response for all samples in compression and tension are studied, and yield response specifically is put in the context of a surface effect model. Finally, a novel bicontiuous fully phase separated Cu-Mo structure is investigated, and compared to a morphologically similar experimental sample. Composite interfacial energy and interface orientation structure are studied and compared to corresponding experimental results. The effect of ligament diameter on mechanical response in compressive stress is investigated for a singular morphology, stress distribution by phase is investigated in the context of elastic moduli calculated from the full elastic tensor and pure elemental deformation tests. Dislocation evolution and its effects on strain hardening are put in the context of elastic strain, and plastic response is investigated in the context of a confined layer slip model for emission of a glide loop. The structure is shown to be an excellent, low interface energy model that can arrest slip plane formation while maintaining strength close to the theoretical prediction. Dislocation content in all samples was quantified via the dislocation extraction algorithm. All visualization, phase dependent stress analysis, and structural/property analysis was conducted with the OVITO software package, and its included python editor. All simulations were conducted using the LAMMPS molecular dynamics simulation package. Overall, this dissertation presents insights into plastic deformation phenomena for nano-scale bicontinuous metallic lattices using a combination of experimentation and simulation. A more holistic understanding of the mechanical response of these materials is obtained and an addition to the theory concerning their mechanical response is presented. / Doctor of Philosophy / Crystalline metals can be synthesized to have a sponge-like structure of interconnected ligaments and pores which can drastically change the way that the material chemically interacts with its environment, such as how readily it can absorb oxygen and hydrogen ions. This makes it attractive as a catalyst material for speeding up or altering chemical reactions. The change in structure can also drastically change how the material responds when deformed by pressing, pulling, tearing or shearing, which are important phenomena to understand when engineering new technology. High surface or interface area to volume ratios can cause a massive surface-governed capillary force (the same force that causes droplets of water to bead up on rain coat) and lead to a higher pressure within the material. The effect that both structure and capillary forces have on the way these materials react when deformed has not been established in the context of capillary force theory or crystalline material plasticity theory. For this reason, we investigate these materials using simulation methods at the atomic level, which can give accurate and detailed data on the stress and forces felt atom-by-atom in a material, as well as defects in the material, such as dislocations and vacancies, which are the primary mechanisms that cause the crystal lattice to permanently deform and ultimately break. A series of parameters are varied for multiple model systems to understand the effects of various scenarios, and the understanding provided by these tests is presented.

Gold gains many useful properties when it is formed into a nanoporous structure, but it also becomes macroscopically brittle due to flow localization and may therefore be unreliable for many applications. The goal of this work was to establish processing/structure/property relationships of nanoporous gold, discover controllable structure features, and understand the role of structure on flow localization. The nanoporous gold structure, consisting of a 3D network of nanoscale gold ligaments, was quantified with an automatic software developed for this work called AQUAMI, which uses computer vision techniques to make statistically reliable numbers of repeatable and unbiased measurements per image. AQUAMI increased the efficiency and accuracy of characterization in this work, allowed for the conduction of more experiments, and provided better confidence in morphology and size distribution of the complex NPG microstructural features. Nanoporous gold was synthesized while varying numerous processing factors such as dealloying time, annealing time, and mechanical agitation. Through the expanded scope of synthesis experiments and detailed analysis, it was discovered that the curvature of the ligaments and the distribution width of ligament diameters could be controlled through processing. In situ tensile experiments in SEM and TEM revealed that large ligaments arrested crack propagation while curved ligaments increase ductility by straightening in the tensile direction and forming geometrically required defects, which inhibit dislocation activity. Through synthesis and microstructure characterization, two new controllable structure features were discovered experimentally. In situ mechanical testing revealed the role these structures play on the deformation behavior and flow localization of nanoporous gold. / Doctor of Philosophy / Nanoporous gold contains a network of connected pores running through and between at network of solid gold ligaments or struts. It somewhat resembles the structure of coral. The nanoscale pores and ligaments give the material many useful properties. However, this structure also makes the material very fragile and unreliable in many potential application environments. The goal of this research is to investigate how the structure makes the material so fragile and look for ways the material might be made less fragile while still preserving its useful properties. The material properties are controlled through the material’s structure, which in turn is controlled by processing. To control the structure of nanoporous gold, the structure first had to be characterized. A software called AQUAMI was developed, which uses computer vision, to automatically calculate many features of the structure by looking at an image of it. This software was much faster and more accurate than making hundreds of hand measurements on each image. To find new ways to control the structure through processing, nanoporous gold was synthesized in many different conditions and then the structure was analyzed to determine the effect of each synthesis condition. It was discovered that a single specimen could be given a larger variety of ligament thicknesses by making it with a weaker acid or a smaller variety by heating the structure after forming it. Stirring during synthesis resulted in a structure with curvier ligaments. Mechanical tests were performed in electron microscopes to see how these features affected deformation. Large ligaments slowed crack propagation suggesting that a larger variety of ligament diameters could increase strength by having more large ligaments. Curved ligaments deformed more without breaking by straightening during deformation. Through this work, new ways of controlling the nanoporous gold structure were found and mechanical tests suggest that controlling these features may increase the material’s strength making it reliable in more environments

FABRICATION OF NANOPOROUS GOLD AND BIOLOGICAL APPLICATIONS By Badharinadh Uppalapati A Dissertation submitted in partial fulfillment of the requirements for the degree of Master of Science at Virginia Commonwealth University. Virginia Commonwealth University, 2014 Major Director: Maryanne M. Collinson, Professor, Department of Chemistry Fabrication of nanoporous gold electrodes by dealloying Au:Ag alloys has attracted much attention in sensing applications. In the first part of this work, the electrochemical response of the redox active molecule, potassium ferricyanide, in a solution of bovine serum albumin in buffer, serum or blood was studied using nanoporous gold and comparisons made to planar gold. Nanoporous gold electrodes with different surface areas and porosity were prepared by dealloying Au:Ag alloy in nitric acid for different dealloying times, specifically, 7.5, 10, 12.5, 20 minutes. Characterization was done using scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), energy dispersive X-ray spectroscopy (EDX), and cyclic voltammetry (CV). Using cyclic voltammetry, planar gold electrodes exposed to bovine serum albumin in buffer showed a decrease in Faradaic peak current and an increase in peak splitting for potassium ferricyanide. The time required for the peak Faradaic current to drop to one-half of its original value was 3 minutes. At nanoporous gold electrodes, however, no significant reduction in Faradaic peak current or increase in peak splitting was observed. Nanoporous gold electrodes having the smallest pore size and largest surface area showed ideal results to biofouling. These electrodes are believed to impede the mass transport of large biomolecules while allowing small redox molecules to exchange electrons effectively with the electrode. In the second part of this work, the open circuit potential (OCP) of biologic solutions (e.g., blood) was measured using nanoporous gold electrodes. Historically, the measurement of blood redox potential has been hindered due to significant fouling and surface passivation of the metal electrodes. As nanoporous gold electrodes retained electrochemical activity of redox probes like potassium ferricyanide in human serum and rabbit blood, they were used to measure the OCP of blood and plasma from various animals like pig, rabbit, rat, monkey and humans. Comparisons were made to planar gold electrodes. The OCP values at both the planar gold and nanoporous gold electrodes were different from each other and there was variability due to different constituents present in blood and plasma. The OCP of rabbit blood and crashed rabbit blood was measured and the values were found to be different from each other indicating that ORP helps in measuring the animal condition. Ascorbic acid was added to rabbit and sheep blood and OCP measured at the nanoporous electrodes. Addition of reducing agent to blood at different intervals and different concentrations showed a change in potential with concentration.

abstract: This research examines several critical aspects of the so-called "film induced cleavage" model of stress corrosion cracking using silver-gold alloys as the parent-phase material. The model hypothesizes that the corrosion generates a brittle nanoporous film, which subsequently fractures forming a high-speed crack that is injected into the uncorroded parent-phase alloy. This high speed crack owing to its kinetic energy can penetrate beyond the corroded layer into the parent phase and thus effectively reducing strength of the parent phase. Silver-gold alloys provide an ideal system to study this effect, as hydrogen effect can be ruled out on thermodynamic basis. During corrosion of the silver-gold alloy, the less noble metal i.e. silver is removed from the system leaving behind a nanoporous gold (NPG) layer. In the case of polycrystalline material, this corrosion process proceeds deeper along the grain boundary than the matrix grain. All of the cracks with apparent penetration beyond the corroded (dealloyed) layer are intergranular. Our aim was to study the crack penetration depth along the grain boundary to ascertain whether the penetration occurs past the grain-boundary dealloyed depth. EDS and imaging in high-resolution aberration corrected scanning transmission electron microscope (STEM) and atom probe tomography (APT) have been used to evaluate the grain boundary corrosion depth. The mechanical properties of monolithic NPG are also studied. The motivation behind this is two-fold. The crack injection depth depends on the speed of the crack formed in the nanoporous layer, which in turn depends on the mechanical properties of the NPG. Also NPG has potential applications in actuation, sensing and catalysis. The measured value of the Young's modulus of NPG with 40 nm ligament size and 28% density was ~ 2.5 GPa and the Poisson's ratio was ~ 0.20. The fracture stress was observed to be ~ 11-13 MPa. There was no significant change observed between these mechanical properties on oxidation of NPG at 1.4 V. The fracture toughness value for the NPG was ~ 10 J/m2. Also dynamic fracture tests showed that the NPG is capable of supporting crack velocities ~ 100 - 180 m/s. / Dissertation/Thesis / Doctoral Dissertation Materials Science and Engineering 2014

abstract: Dealloying induced stress corrosion cracking is particularly relevant in energy conversion systems (both nuclear and fossil fuel) as many failures in alloys such as austenitic stainless steel and nickel-based systems result directly from dealloying. This study provides evidence of the role of unstable dynamic fracture processes in dealloying induced stress-corrosion cracking of face-centered cubic alloys. Corrosion of such alloys often results in the formation of a brittle nanoporous layer which we hypothesize serves to nucleate a crack that owing to dynamic effects penetrates into the un-dealloyed parent phase alloy. Thus, since there is essentially a purely mechanical component of cracking, stress corrosion crack propagation rates can be significantly larger than that predicted from electrochemical parameters. The main objective of this work is to examine and test this hypothesis under conditions relevant to stress corrosion cracking. Silver-gold alloys serve as a model system for this study since hydrogen effects can be neglected on a thermodynamic basis, which allows us to focus on a single cracking mechanism. In order to study various aspects of this problem, the dynamic fracture properties of monolithic nanoporous gold (NPG) were examined in air and under electrochemical conditions relevant to stress corrosion cracking. The detailed processes associated with the crack injection phenomenon were also examined by forming dealloyed nanoporous layers of prescribed properties on un-dealloyed parent phase structures and measuring crack penetration distances. Dynamic fracture in monolithic NPG and in crack injection experiments was examined using high-speed (106 frames s-1) digital photography. The tunable set of experimental parameters included the NPG length scale (20-40 nm), thickness of the dealloyed layer (10-3000 nm) and the electrochemical potential (0.5-1.5 V). The results of crack injection experiments were characterized using the dual-beam focused ion beam/scanning electron microscopy. Together these tools allow us to very accurately examine the detailed structure and composition of dealloyed grain boundaries and compare crack injection distances to the depth of dealloying. The results of this work should provide a basis for new mathematical modeling of dealloying induced stress corrosion cracking while providing a sound physical basis for the design of new alloys that may not be susceptible to this form of cracking. Additionally, the obtained results should be of broad interest to researchers interested in the fracture properties of nano-structured materials. The findings will open up new avenues of research apart from any implications the study may have for stress corrosion cracking. / Dissertation/Thesis / Ph.D. Materials Science and Engineering 2012

Nanostructured porous materials generally, and nanoporous noble metals specifically, have received considerable attention due to their superior chemical and physical properties over nanoparticles and bulk counterparts. This dissertation work aims to develop well-established strategies for the preparation of multifunctional nanostructured porous materials based on the combination of inorganic-chemistry, organic-chemistry and electrochemistry. The preparation strategies involved one or more of the following processes: sol-gel synthesis, co-electrodeposition, metal ions reduction, electropolymerization and dealloying or chemical etching. The study did not stop at the preparation limits but extended to investigate the reaction mechanism behind the formation of these multifunctional nanoporous structures in order to determine the different factors controlling the nanoporous structures formation. First, gold-silica nanocomposites were prepared and used as a building blocks for the fabrication of high surface area gold coral electrodes. Well-controlled surface area enhancement, film thickness and morphology were achieved. An enhancement in the electrode’s surface area up to 57 times relative to the geometric area was achieved. A critical sol-gel monomer concentration was also noted at which the deposited silica around the gold coral was able to stabilize the gold corals and below which the deposited coral structures are not stable. Second, free-standing and transferable strata-like 3D porous polypyrrole nanostructures were obtained from chemical etching of the electrodeposited polypyrrole-silica nanocomposite films. A new reaction mechanism was developed and a new structural directing factor has been discovered for the first time. Finally, silver-rich platinum alloys were prepared and dealloyed in acidic medium to produce 3D bicontinuous nanoporous platinum nanorods and films with a nanoporous gold-like structure. The 3D-BC-NP-Pt displayed high surface area, typical electrochemical sensing properties in an aqueous medium, and exceptional electrochemical sensing capability in a complex biofouling environment containing fibrinogen. The 3D-BC-NP-Pt displayed high catalytic activity toward the methanol electro-oxidation that is 30 times higher that of planar platinum and high volumetric capacitance of 400 F/cm3. These findings will pave the way toward the development of high performance and reliable electrodes for catalysis, sensing, high power outputs fuel cells, battery-like supercapacitors and miniaturized device applications.