Orientador: Anselmo Eduardo Diniz / Dissertação (mestrado) - Universidade Estadual de Campinas, Faculdade de Engenharia Mecânica / Made available in DSpace on 2018-08-28T12:31:16Z (GMT). No. of bitstreams: 1 Loureiro_Daniel_M.pdf: 3345826 bytes, checksum: a140e145cbae9ae1a5f3f14eaee94c0f (MD5) Previous issue date: 2015 / Resumo: As ligas de níquel são utilizadas em diversos setores industriais sempre que há necessidade de se associar elevada resistência mecânica com resistência à corrosão, ao desgaste e à oxidação. No entanto, as ligas de níquel apresentam baixa usinabilidade, implicando em processos relativamente ineficientes nos quais o desgaste da ferramenta e a integridade superficial são os principais fatores limitantes. A baixa usinabilidade destas ligas está relacionada com as suas características inerentes, tais como: alta dureza e resistência mecânica a quente, altas tensões de cisalhamento durante o processo de corte, alta taxa de encruamento, presença de carbonetos abrasivos na matriz, baixa condutividade térmica e soldagem da peça e da aresta de corte. Dentre as ligas de níquel, uma que apresenta propriedades desejadas para a indústria de exploração de petróleo é a liga 625. O objetivo do presente trabalho é a verificação da integridade da superfície usinada da liga 625, pela caracterização através da rugosidade, microestrutura, microdureza Vickers da superfície e da subsuperfície e da tensão residual de oito diferentes superfícies torneadas com diferentes geometrias da ferramenta (positiva e negativa) e diferentes condições de usinagem. Neste trabalho foram avaliados os danos que o torneamento em condições de acabamento proporciona à superfície usinada e que podem resultar em variação da resistência à corrosão e à fadiga. Dentre os principais resultados destaca-se aquele que aponta que as superfícies torneadas com geometria positiva da ferramenta produziram tensões compressivas na superfície, enquanto aquelas torneadas com ferramentas negativas produziram tensões trativas na superfície / Abstract: The nickel alloys are used in many industrial sectors where there is a need to associate high mechanical strength with resistance to corrosion, wear and oxidation. However, nickel alloys have poor machinability, resulting in relatively inefficient process wherein tool wear and surface integrity are the limiting primary factors. The low machinability of these alloys is related to their inherent characteristics, such as hot hardness and mechanical resistance, high shear rates during the cutting process, high work hardening rate, presence of abrasive carbides in the matrix, low thermal conductivity and welding the workpiece and cutting edge. Among the nickel alloys, one that has desired properties to the oil exploration industry is the alloy 625. The aim of this work is the check of the surface integrity through the characterization by roughness, microstructure, microhardness of the surface and sub- surface and residual stress, of eight turned different surfaces with different geometries tool (positive and negative) and machining conditions. This study evaluated the damage that finish conditions provides to the machined surface and witch can result in variations of resistance to corrosion and fatigue. Among the main results stands out the one who points out that turned surfaces with positive tool geometry produced compressive residual stresses on the surface, while those with negative turned tools produced tensile residual stresses on the surface / Mestrado / Materiais e Processos de Fabricação / Mestre em Engenharia Mecânica

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Fatigue tests on compact tension specimens of 90-10 copper nickel were conducted in 3.5% NaCl solutions. Anodic or cathodic currents were applied during testing. Anodic currents decreased and cathodic currents increased the fatigue life. Both anodic and cathodic currents changed the fracture mode from predominantly transgranular to intergranular. Constant extension rate tests were performed on similar CT specimens in environments of 3.5% NaCl solution and 3.5% NaCl solution titrated to pH 1.0 with various levels of applied current. The environment had little influence on the monotonic failure of 90-10 copper nickel. Polarization studies were conducted to determine the effects of welding and pH on the corrosion behavior of 90-10 copper nickel. The rate of corrosion was less in the weld and the heat affected zone than in the base metal. As the pH of the environment was lowered, the corrosion rate of 90-10 copper nickel increased due to the retardation of film formation and repassivation. These studies showed that three different mechanisms of corrosion fatigue were likely: localized anodic dissolution, surface film rupture and hydrogen embrittlement. The dominance of one mechanism over the other two depends on the applied current. No evidence of susceptibility to stress corrosion cracking was found, therefore, a true corrosion fatigue process is operative in 90-10 copper nickel. / Master of Science / incomplete_metadata

The goal of this work is to establish a life prediction methodology for thermomechanical loading of the Ni-base superalloy Mar-M247 over a larger temperature range than previous work. The work presented in this thesis extends the predictive capability of the Sehitoglu-Boismier unified thermo-viscoplasticity constitutive model and thermomechanical life model from a maximum temperature of 871C to a maximum temperature of 1038C. The constitutive model, which is suitable for predicting stress-strain history under thermomechanical loading, is adapted and calibrated using the response from isothermal cyclic experiments conducted at temperatures from 500C to 1038C at different strain rates with and without dwells. In the constitutive model, the flow rule function and parameters as well as the temperature dependence of the evolution equation for kinematic hardening are established. In the elevated temperature regime, creep and stress relaxation are critical behaviors captured by the constitutive model. The life model accounts for fatigue, creep, and environmental-fatigue damage under both isothermal and thermomechanical fatigue. At elevated temperatures, the damage terms must be calibrated to account for thermally activated damage mechanisms which change with increasing temperature. At lower temperatures and higher strain rates, fatigue damage dominates life prediction, while at higher temperatures and slower strain rates, environmental-fatigue and creep damage dominate life prediction. Under thermomechanical loading, both environmental-fatigue and creep damage depend strongly on the relative phasing of the thermal and mechanical strain rates, with environmental-fatigue damage dominating during out-of-phase thermomechanical loading and creep damage dominating in-phase thermomechanical loading. The coarse-grained polycrystalline microstructure of the alloy studied causes a significant variation in the elastic response, which can be linked to the crystallographic orientation of the large grains. This variation in the elastic response presents difficulties for both the constitutive and life models, which depend upon the assumption of an isotropic material. The extreme effects of a large grained microstructure on the life predictions is demonstrated, and a suitable modeling framework is proposed to account for these effects in future work.

The optimal conditions for deposition of zinc-nickel alloys onto stainless steel discs in alkaline solutions have been examined. In the past cadmium has been used because it shows good corrosion protection, but other methods are being examined due to the high toxicity and environmental threats posed by its use. Zinc has been found to provide good corrosion resistance, but the corrosion resistance is greatly increased when alloyed with nickel. The concentration of nickel in the deposit has long been a debated issue, but for basic solutions a nickel concentration of 8-15% appears optimal. However, deposition of zinc-nickel alloys from acidic solutions has average nickel concentrations of 12-15%. Alkaline conditions give a more uniform deposition layer, or better metal distribution, thereby a better corrosion resistance. Although TEA (triethanolamine) is most commonly used to complex the metals in solution, in this work I examined TEA along with other complexing agents. Although alkaline solutions have been examined, most research has been done in pH ≥ 12 solutions. However, there has been some work performed in the pH 9.3-9.5 range. This work examines different ligands in a pH 9.3-9.4 range. Direct potential plating and pulse potential plating methods are examined for optimal platings. The deposits were examined and characterized by XRD.

The new nickel/layered silicate nanocomposites were electrodeposited from different pHs to study the influence on the metal ions/layered silicate plating solution and on the properties of the deposited films. Nickel/layered silicate nanocomposites were fabricated from citrate bath atacidic pHs (1.6−3.0), from Watts’ type solution (pH ~4-5), and from citrate bath at basic pH (~9). Additionally, the new nickel/molybdenum/layered silicate nanocomposites were electrodeposited from citrate bath at pH 9.5. The silicate, montmorillonite (MMT), was exfoliated by stirring in aqueous solution over 24 hours. The plating solutions were analyzed for zeta potential, particle size, viscosity, and conductivity to investigate the effects of the composition at various pHs. The preferred crystalline orientation and the crystalline size of nickel, nickel/layered silicate, nickel/molybdenum, and nickel/molybdenum/layered silicate films were examined by X-ray diffraction. The microstructure of the coatings and the surface roughness was investigated by scanning electron microscopy and atomic force microscopy. Nickel/molybdenum/layered silicate nanocomposites containing low content of layered silicate (1.0 g/L) had increase 32 % hardness and 22 % Young’s modulus values over the pure nickel/molybdenum alloy films. The potentiodynamic polarization and electrochemical impedance measurements showed that the nickel/molybdenum/layered silicate nanocomposite layers have higher corrosion resistance in 3.5% NaCl compared to the pure alloy films. The corrosion current density of the nickel/molybdenum/layered silicate nanocomposite composed of 0.5 g/L MMT is 0.63 µA·cm-2 as compare to a nickel/molybdenum alloy which is 2.00 µA·cm-2.

Thesis (M.Sc. (Physics)) -- University of Limpopo, 2021 / The stead-fast demand for sustainable lithium-ion batteries (LIB) with competitive electrochemical properties, safety, reduced costs, and long-life cycle, calls for intensive efforts towards the development of new battery cathode materials. The layered transition metal oxides formulated LiMO2 (M: Mn, Ni and Co) have attracted considerable attention due to their capability to optimize the discharge capacity, cycling rate, electrochemical stability and lifetime. The transition metals Mn, Ni and Co (NMC) have been reported to contribute towards enhancement of the performance of NMC based lithium-ion batteries. In this work, the electronic properties of transition metal oxides LiMO2 (M: Mn, Ni and Co) as individual crystal structures are studied using density functional theory (DFT+U) in the local density and generalized gradient approximation (LDA and GGA). The Hubbard U values together with the low spin transition metal in 3+ charge state (Mn3+, Ni3+ and Co3+) predicts the electrical conductivity of the materials. The conductivity is associated predominantly with 3d states of the transition metals (Mn, Ni and Co) and 2d character in oxygen. The LiNiO2 material is high in conductivity, while both LiMnO2 and LiCoO2 are low in electrical conductivity. All independent elastic constants satisfy the mechanical stability criterion of orthorhombic materials implying stability of the materials. However, the phonon dispersion curves display imaginary vibration along high symmetry direction for LiCoO2. The heats of formations predict that the LiNiO2 is the most thermodynamically stable material while the LiMnO2 is the least thermodynamically stable material. The derived interatomic potentials produced NiO and CoO structures with a difference of less than 1% and 9% respectively, from the experimental structures. The structures were melted at temperatures close to their experimental values from molecular dynamics. The radial distribution curves and Nano architectures presented the melting point of NiO and CoO at 2250K and 2000K respectively. All independent elastic constants satisfy the mechanical stability criterion of cubic materials implying stability of the materials. The high electrical conductivity and thermodynamic favourability LiNiO2 suggests that the material can be the most recommendable material as a cathode material and further improved through doping. This will add the overall enhancement of the electrochemical performance while stabilizing structural stability of the cathode material in high energy density Li-ion batteries. / National Research Foundation (NRF)