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Chatter vibrations in robotic milling considering structural nonlinearityMohammadi, Yaser 08 September 2022 (has links)
The application of robotic manipulators in machining systems has gained a great interest in manufacturing because of their lower prices, higher kinematic flexibility and larger workspace compared to conventional CNC machine tools. However, their performance is limited due to the much lower structural rigidity which makes them more susceptible to excessive and unstable vibrations, known as chatter, during the machining process. Highly effective chatter modeling and avoidance methods that have been developed for CNC machining in the past decades are now being used by the industry to design high-performance chatter-free machining operations. The available methods, however, face major difficulties when applied to robotic machining, mainly due to the high flexibility and pose-dependency of the vibration response in robots. High flexibility leads to high-amplitude vibrations which affect the process dynamics and excite structural nonlinearities. The existing approaches to modeling machining vibrations assume linearity of the structural dynamics of the robotic manipulator. This assumption, considering the inherent nonlinearities in the robot’s revolute joints, may cause considerable inaccuracies in predicting the stability of vibrations during the process.
This thesis studies the high flexibility and nonlinearity of the robot’s structural dynamics and their effects on chatter vibrations. The research starts with investigating the effects of high flexibility of robot's structure in the process dyamics by considering the modulation of cutting forces by axial vibrations, which is normally ignored in CNC milling due to high rigidity of the machine in this direction. The results of chatter prediction considering this effect are shown and discussed. The rest of the thesis focuses on the structural nonlinearity. Firstly, an experimental study is presented to investigate the extent of nonlinearity in structural dynamics of the robot. The results confirm that structural nonlinearities in robotic machining systems can be effectively excited in the presence of high-amplitude vibrations due to milling forces, such that they cause remarkable differences in chatter prediction. The following step is modeling the structural nonlinearities. For this purpose, the variation of restoring forces with the dynamic response (displacement and velocity) are observed when the robot is subjected to harmonic excitation. Based on the experimental observations, the nonlinear effects are modeled by cubic stiffness and damping characteristics. Parameters of the nonlinear model are then identified using Higher-order Frequency Response Functions (HFRF) extracted from measurements. The identified model can predict the vibration behavior of the robotic machining system when subjected to periodic loads such as milling forces. The developed model of nonlinear structural dynamics is then coupled with the chatter model. Consequently, the system is described by nonlinear Delay Differential Equations (DDE) with periodic coefficients. Bifurcation diagrams for the forced vibrations in the described system are developed using the numerical continuation method. The effects of cutting parameters such as feedrate as well as the nonlinear parameters are studied.
The thesis is concluded by proposing the use of in-process FRF in the linear model of chatter stability for quick prediction of stability limits. In this approach, the exact characteristics of the nonlinear mechanisms are not studied; instead, the measured FRF during the milling process are used, which are assumed to represent the nonlinear structural dynamics that are linearized about the applied operational conditions. Two methods of measuring in-process FRF are proposed and employed in the robotic milling system. The measured FRF are then used in the linear chatter model to develop the Stability Lobes Diagram (SLD) which shows the combination of cutting parameters that lead to stable or unstable vibrations. Experimental chatter tests show that better agreement with predictions can be achieved by using in-process FRF instead of FRF measured at the idle state of the system.
The results of this thesis contribute to better characterization of vibrations in robotic machining with high-amplitude forces and selecting suitable strategies to enhance productivity of the operation. / Graduate
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[es] OPTIMIZACIÓN DE FORMA DE MODELOS BIDIMENSIONALES DE ELEMENTOS FINITOS CON COMPORTAMIENTO ELÁSTICO-PLÁSTICO / [pt] OTIMIZAÇÃO DE FORMA DE MODELOS BIDIMENSIONAIS DE ELEMENTOS FINITOS COM COMPORTAMENTO ELASTO-PLÁSTICO / [en] SHAPE OPTIMIZATION OF 2D FINITE ELEMENT MODELS CONSIDERING ELASTO-PLASTIC BEHAVIOURCARLOS EDUARDO KUBRUSLY DA SILVA 04 October 2001 (has links)
[pt] Este trabalho tem por objetivo apresentar um sistema
integrado para otimização de forma de estruturas planas que
tenham comportamento elasto-plástico. A metodologia
implementada propõe uma alternativa à forma conservadora
com que tradicionalmente as estruturas têm sido otimizadas,
ou seja, admitindo-se que as mesmas possuam comportamento
linear elástico.
O sistema computacional é denominado integrado pois reúne
diversos módulos distintos para o tratamento do problema,
como modelagem geométrica, geração de malhas de elementos
finitos, análise não-linear da resposta da estrutura,
análise de sensibilidade,programação matemática e
otimização de estruturas.
A geometria do contorno da estrutura plana é definida por
meio de curvas (paramétricas)B-splines cúbicas. Estas, por
sua vez, são determinadas em função de um conjunto de
pontos de interpolação (pontos-chave) e condições de
contorno em seus vértices extremos.
A correta definição da geometria da estrutura é responsável
pelo sucesso do processo de otimização.
A resposta da estrutura às solicitações do carregamento
externo é avaliada pelo método dos elementos finitos. Para
isso, é necessário que o domínio da estrutura seja
discretizado. No presente trabalho foi empregado um gerador
automático de malhas não estruturadas de elementos finitos
isoparamétricos. A configuração de equilíbrio da estrutura
é obtida através de um procedimento iterativo/incremental
envolvendo o método de Newton-Raphson. Localmente, o
equilíbrio é satisfeito pela aplicação de um algoritmo
implícito de integração de tensões nos pontos que violarem
o critério de plastificação do material. A matriz tangente
de rigidez é atualizada a cada iteração da análise e é
obtida de forma consistente com o algoritmo de integração
das tensões, preservando as características de convergência
quadrática assintótica inerentes ao método de Newton-
Raphson.
No procedimento iterativo de otimização é empregado um
algoritmo de programac¸ ão quadrática recursiva que requer
a avaliação dos gradientes da função-objetivo e restrições.
Para tal, foi implementado um método semi-analítico para a
determinação das sensibilidades da resposta estrutural
envolvidas nas expressôes dos gradientes citados. O método
leva em consideração os efeitos da plastificação ocorrida
durante o carregamento da estrutura e é dito -exato- por
apresentar imprecisões apenas nos casos em que a magnitude
da perturbação da variável é muito pequena, não podendo ser
representada corretamente pelo hardware.
Os exemplos analisados mostram que a consideração do
comportamento elastoplástico da estrutura na otimização de
sua forma leva a configurações mais eficientes do que
aquelas obtidas admitindo-se a relação linear elástica
entre deformações e tensões. / [en] The main goal of this work is to present an integrated
system for the optimization of plane structures with
elastoplastic behavior. The methodology proposes an
alternative for the conservative way in which structures
traditionally have been optimized, i.e., that they
present linear elastic behavior. The computational system
is said to be integrated because it congregates distinct
modules for the solution of the problem, such as geometric
modelling, finite element mesh generation, non-linear
structural response analysis, sensitivity analysis,
mathematical programming and optimization of structures.
The geometry of the plane structure`s boundary is defined
by cubic (parametric) B-splines curves. Those, in turn, are
determined by a set of interpolation points (key points)
and boundary constraints at their ends. The correct
definition of the structure`s geometry is responsible for
the success of the optimization process.The structural
response to the applied loading is evaluated by the finite
element method. For that, the domain of the structure must
be discretized. In the present work, an automatic
unstructured mesh generator of isoparametric finite
elements has been used. The equilibrium layout of the
structure is obtained by an iterative/incremental procedure
using the standard Newton-Raphson method. Locally, the
equilibrium is satisfied by applying an implicit stress
return mapping algorithm at points which violate the yield
criterion of the material. The tangent stiffness matrix is
updated at each analysis iteration and it is obtained in
a way which is consistent with the return mapping
algorithm, so that the asymptotic quadratic rate of
convergence of the Newton-Raphson method is preserved.
The use of a quadratic recursive programming algorithm in
the optimization procedure involves the gradient evaluation
of the objective function and constraints. For that, a
semi-analytical method for the calculation of the response
sensitivities, which appear in the gradient expressions,
has been implemented. The technique takes into account the
plastic effects which take place during the loading of the
structure and is considered - exact- up to round-off
errors, which occurs when the magnitude of the perturbation
is so small that the hardware cannot accurately represent
it.The examples presented demonstrate that the
consideration of the elastoplastic behavior of the material
during the optimization process leads to structural layouts
which are more efficient than of those obtained under the
assumption of linear elastic relationship between
strains and stresses. / [es] Este trabajo tiene por objetivo presentar un sistema
integrado para otimización de forma de extructuras planas
que tengan comportamiento elástico-plástico. LA metodología
implementada propone una alternativa a la forma
conservadora con que tradicionalmente las extructuras han
sido optimizadas, o sea, admitiendo que las poseen um
comportamiento lineal-elástico. EL sistema computacional se
denomina integrado pues reúne diversos módulos para el
tratamiento del problema, como modelage geométrica,
generación de mallas de elementos finitos, análisis no
lineal de la respuesta de la extructura, análisis de
sensibilidad,programación matemática y otimización de
extructuras. LA geometría del contorno de la extructura
plana es definida por medio de curvas (paramétricas)B
splines cúbicas. Estas, por su vez, son determinadas en
función de un conjunto de puntos de interpolación (puntos
claves) y condiciones de contorno en sus vértices extremos.
La definición correta de la geometría de la extructura es
responsable por el éxito del proceso de otimización. La
respuesta de la extructura a las solicitudes de carga
externa se evalúa por el método de los elementos finitos.
Para esto, es necesario que el dominio de la extructura sea
discretizado. En este trabajo se utiliza un generador
automático de mallas no extructuradas de elementos finitos
isoparamétricos. La configuración de equilíbrio de la
extructura se obtiene a través de un procedimiento
iterativo/incremental que envuelve el método de Newton
Raphson. Localmente, el equilíbrio es satisfecho por la
aplicación de un algoritmo implícito de integración de
tensiones en los puntos que violen el critério de
plastificación del material. La matriz tangente de rigidez
se actualiza a cada iteración del análisis y se obtiene de
forma consistente con el algoritmo de integración de las
tensiones, preservando las características de convergencia
cuadrática asintótica inherentes al método de Newton
Raphson. En el procedimiento iterativo de otimización se
utiliza un algoritmo de programación cuadrática recursiva
que requiere la evaluación de los gradientes de la función
objetivo y restricciones. Para tal, se implementó un método
semi analítico para la determinación de las sensibilidades
de la respuesta extructural envolvidas en las expresóes de
los gradientes citados. EL método lleva en consideración el
hecho de que la plastificación que ocurre durante la carga
de la extructura y se dice exacta por presentar
imprecisiones apenas en los casos en que la magnitud de la
perturbación de la variable es muy pequeña, no puede ser
representada correctamente por el hardware. Los ejemplos
analizados muestran que la consideración del comportamiento
elástico-plástico de la extructura en la otimización de su
forma lleva la configuraciones más eficientes de que
aquellas obtenidas admitiendo la relación lineal elástica
entre deformaciones y tensiones.
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Experimental, Theoretical, and Numerical Study of Nonlinear Resonances in Non-prismatic Micromechanical ResonatorsAsadi, Keivan January 2019 (has links)
No description available.
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Synchronization, Variability, and Nonlinearity Analysis: Applications to Physiological Time SeriesThungtong, Anurak 19 August 2013 (has links)
No description available.
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Nonlinear Modal Testing and System Modeling TechniquesNagesh, Mahesh 04 October 2021 (has links)
No description available.
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Particle Manipulation Via Optical Forces and Engineering Soft-Matter Systems With Tunable Nonlinearities.Fardad, Shima 01 January 2014 (has links)
One of the most intriguing properties of light-matter interaction is the ability of an electromagnetic field to exert mechanical forces on polarizable objects. This phenomenon is a direct consequence of the fact that light carries momentum, which in turn can be transferred to matter. Mediated by scattering, this interaction usually manifests itself as a “pushing force” in the direction of beam propagation. However, it is possible to judiciously engineer these optical forces, either by tailoring particle polarizability, and/or by structuring the incident light field. As a simple example, a tightly focused laser beam demonstrates strong gradient forces, which may attract and even trap particles with positive polarizability in the focal volume. The opposite occurs in the regime of negative polarizability, where particles are expelled from the regions of highest intensity. Based on this fundamental principle, one can actively shape the beam using spatial light modulators to manipulate individual objects as well as ensembles of particles suspended in a liquid. In the latter case, a modulation of the local particle concentration is associated with changes of the effective refractive index. The result is an artificial nonlinear medium, whose Kerr-type response can be readily tuned by the parameters of its constituent particles. In the course of this work, we introduce a new class of synthetic colloidal suspensions exhibiting negative polarizabilities, and observe for the first time robust propagation and enhanced transmission of self-trapped light over long distances. Such light penetration in strongly scattering environments is enabled by the interplay between optical forces and self-activated transparency effects. We explore various approaches to the design of negative-polarizability arrangements, including purely dielectric as well as metallic and hybrid nanoparticles. In particular, we find that plasmonic resonances allow for extremely high and spectrally tunable polarizabilities, leading to unique nonlinear light-matter interactions. Here, for the first time we were able to observe plasmonic resonant solitons over more than 25 diffraction lengths, in colloidal nanosuspensions.
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Holonomic Elastoplastic Truss Design Using Displacement Based OptimizationGu, Wenjiong 10 November 2000 (has links)
A Displacement Based Optimization (DBO) approach was applied to truss design problems with material nonlinearities, to explore feasibility and verify efficiency of the approach to solve such problem. Various truss sizing problems with holonomic (path-independent) elastoplastic laws were investigated. This type of material nonlinearity allows us to naturally extend the linear elastic truss sizing in the DBO setting to nonlinear problems. A computer program that uses the commercially available optimizer DOT by VR&D and IMSL Linear Programming solver by Visual Numerics was developed to solve this type of problems. For comparison, we chose an important class of minimum-weight truss design problems, where holonomic linear strain hardening behavior was used. Additional examples of optimum design of trusses with elastic perfectly plastic material response that could be easily solved by Limit Design approach using linear programming were investigated for comparison. All demonstrated examples were tested successfully using the DBO approach. Solutions of comparable examples were consistent with the available results by other methods. Computational effort associated with the DBO approach was minimal for all the examples studied. Optimum solutions of several examples proved that the DBO approach is particularly suited for truss topology design where removal of truss members is essential. / Master of Science
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Existence, Stability, and Dynamics of Solitary Waves in Nonlinear Schroedinger Models with Periodic PotentialsLaw, Kody John Hoffman 01 February 2010 (has links)
The focus of this dissertation is the existence, stability, and resulting dynamical evolution of localized stationary solutions to Nonlinear Schr¨odinger (NLS) equations with periodic confining potentials in 2(+1) dimensions. I will make predictions about these properties based on a discrete lattice model of coupled ordinary differential equations with the appropriate symmetry. The latter has been justified by Wannier function expansions in a so-called tight-binding approximation in the appropriate parametric regime. Numerical results for the full 2(+1)-D continuum model will be qualitatively compared with discrete model predictions as well as with nonlinear optics experiments in optically induced photonic lattices in photorefractive crystals. The predictions are also relevant for BECs (Bose-Einstein Condensates) in optical lattices.
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Process and Mind: Exploring the Relationship Between Process Philosophy and the Nonlinear Dynamical Systems Science of CognitionMoralez, Larry A 01 January 2016 (has links)
This work examines the relationship between Alfred North Whitehead’s process philosophy and the nonlinear dynamical systems framework for studying cognition. I argue that the nonlinear dynamical systems approach to cognitive science presupposes many key elements of his process philosophy. The process philosophical interpretation of nature posits events and the dynamic relations between events as the fundamental substrate of reality, as opposed to static physical substances. I present a brief history of the development of substance thought before describing Whitehead’s characterization of nature as a process. In following, I will examine the both the computational and nonlinear dynamical systems frameworks for investigating cognition. I will show that the computational paradigm is subject to many of the same criticisms as substance. Conversely, I will show that nonlinear dynamical cognitive science avoids these criticisms and is congenial to Whitehead’s philosophy insofar as it is suitable for describing emergent processes. To conclude, I suggest that the nonlinear dynamical cognitive science confirms and validates Whitehead’s philosophy. Furthermore, I argue that process philosophy is an appropriate characterization of nature for guiding inquiry in cognitive science.
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Mechanisms of remote maskingPatra, Harisadhan 08 January 2008 (has links)
No description available.
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