Uma nova abordagem de sistema de gerência de pavimentos ferroviários é exposta nesta tese. O objetivo principal da pesquisa foi o desenvolvimento de um sistema de gerência em nível de rede e análises do custo do ciclo de vida em nível de projeto, adotando como estudo de caso a Estrada de Ferro Vitória Minas. A revisão bibliográfica apresenta modelos de avaliação da qualidade geométrica e estrutural no Brasil e no mundo. O desenvolvimento iniciou-se com a composição do sistema de gerência em nível de rede utilizando um inventário do trecho em estudo, a subdivisão dessa via em segmentos homogêneos de comprimento variável de acordo com a geometria (curva e tangente), e a aplicação de seis códigos: (i) classe de via; (ii) inventário da estrutura do pavimento com base no tipo de dormente; (iii) geometria com a definição da metodologia de avaliação da qualidade geométrica, propondo um índice que aplica o desvio padrão dos parâmetros geométricos (bitola, empeno, alinhamento e nivelamento transversal), a contagem de exceções e os respectivos limites de alerta, intervenção e segurança; (iv) superfície pela análise do desgaste do trilho e defeitos superficiais; (v) segurança pelo coeficiente de atrito; e (vi) capacidade estrutural com a aplicação do módulo de via parametrizado pelo carro controle. A partir dos seis códigos, foi possível categorizar a estratégia de manutenção aplicável e, em nível de projeto, foram analisadas as degradações do lastro e do desgaste do trilho, com definições de equações de predição, o que permitiu simular o custo do ciclo de vida das estratégias. Por fim, para verificar a viabilidade técnica da estratégia de manutenção apontada, foram estudadas as tensões no topo do lastro e do subleito e ainda o módulo de via por retro análise das deflexões medidas da via permanente em duas seções da EFVM. / A new approach to the railroad track management system is presented in this thesis. The main objective of the research was the development of a network management system and life cycle cost analysis in a project level, adopting as a case study of the Estrada de Ferro Vitoria Minas. The bibliographic review has exposed geometric and structural track quality evaluation models in Brazil and in the world. The development began with the composition of the network management system using an inventory of the track under study, the subdivision of the railway into homogeneous segments of variable lengths depending on the geometry (curve and tangent), and the application of six codes: (i) class, (ii) pavement structure inventory based on tie type, (iii) geometry with definition of quality assessment methodology proposing an index that applies the exception counting and the standard deviation of the parameters - cross level, warp, alignment and gauge - and safety, alarm and intervention limits, (iv) surface by analysis of rail wear and rail surface defects, (v) safety by friction coefficient, and (vi) structural capacity with the application of the track modulus parameterized by the track geometry car. From the six codes, it was possible to categorize the applicable maintenance strategy at a project level, create prediction equations of the ballast and the rail wear degradation and simulate life cycle cost of the strategies. In order to verify the technical feasibility of the mentioned maintenance strategy, it was measured the stress at the top of the ballast and subgrade and the track modulus by retroanalysis deflections in two sections of the EFVM.

Uma nova abordagem de sistema de gerência de pavimentos ferroviários é exposta nesta tese. O objetivo principal da pesquisa foi o desenvolvimento de um sistema de gerência em nível de rede e análises do custo do ciclo de vida em nível de projeto, adotando como estudo de caso a Estrada de Ferro Vitória Minas. A revisão bibliográfica apresenta modelos de avaliação da qualidade geométrica e estrutural no Brasil e no mundo. O desenvolvimento iniciou-se com a composição do sistema de gerência em nível de rede utilizando um inventário do trecho em estudo, a subdivisão dessa via em segmentos homogêneos de comprimento variável de acordo com a geometria (curva e tangente), e a aplicação de seis códigos: (i) classe de via; (ii) inventário da estrutura do pavimento com base no tipo de dormente; (iii) geometria com a definição da metodologia de avaliação da qualidade geométrica, propondo um índice que aplica o desvio padrão dos parâmetros geométricos (bitola, empeno, alinhamento e nivelamento transversal), a contagem de exceções e os respectivos limites de alerta, intervenção e segurança; (iv) superfície pela análise do desgaste do trilho e defeitos superficiais; (v) segurança pelo coeficiente de atrito; e (vi) capacidade estrutural com a aplicação do módulo de via parametrizado pelo carro controle. A partir dos seis códigos, foi possível categorizar a estratégia de manutenção aplicável e, em nível de projeto, foram analisadas as degradações do lastro e do desgaste do trilho, com definições de equações de predição, o que permitiu simular o custo do ciclo de vida das estratégias. Por fim, para verificar a viabilidade técnica da estratégia de manutenção apontada, foram estudadas as tensões no topo do lastro e do subleito e ainda o módulo de via por retro análise das deflexões medidas da via permanente em duas seções da EFVM. / A new approach to the railroad track management system is presented in this thesis. The main objective of the research was the development of a network management system and life cycle cost analysis in a project level, adopting as a case study of the Estrada de Ferro Vitoria Minas. The bibliographic review has exposed geometric and structural track quality evaluation models in Brazil and in the world. The development began with the composition of the network management system using an inventory of the track under study, the subdivision of the railway into homogeneous segments of variable lengths depending on the geometry (curve and tangent), and the application of six codes: (i) class, (ii) pavement structure inventory based on tie type, (iii) geometry with definition of quality assessment methodology proposing an index that applies the exception counting and the standard deviation of the parameters - cross level, warp, alignment and gauge - and safety, alarm and intervention limits, (iv) surface by analysis of rail wear and rail surface defects, (v) safety by friction coefficient, and (vi) structural capacity with the application of the track modulus parameterized by the track geometry car. From the six codes, it was possible to categorize the applicable maintenance strategy at a project level, create prediction equations of the ballast and the rail wear degradation and simulate life cycle cost of the strategies. In order to verify the technical feasibility of the mentioned maintenance strategy, it was measured the stress at the top of the ballast and subgrade and the track modulus by retroanalysis deflections in two sections of the EFVM.

It has been desirable for years to develop non-intrusive/non-invasiveprocedures to determine the pressures and stresses at various levels andinterfaces in the railroad track structure in order to optimize track designs andimprove subsequent track performance. Recent research has developedsatisfactory procedures for measuring pressures in the track structure at theballast/subballast/subgrade levels using earth pressure cells. The researchreported in this thesis documents the development of a technique for measuringthe pressures in the track, at the rail/tie plate/tie interfaces, using a very thinpressure sensitive Tekscan sensor. The Tekscan Measurement System uses asensor composed of a matrix-based array of force sensitive cells, similar to ministrain gauges, to obtain accurate pressure distributions between two surfaces inthe track. This thesis specifically describes: 1) the optimum procedure to installthe sensors into the track, 2) the recommended practices to effectively collectdata with the software, and 3) the accepted techniques for analyzing the results.Both laboratory calibration and in-track testing have been conducted and theresults are presented. The findings attest to the usefulness and practicality of theprocedure for accurately measuring pressures in railroad tracks. The proceduremay also be applicable for a wide variety of specific track related measurementssuch as validating curve geometric criteria, assessing crossing diamond impactpressures, and evaluating the advantages/disadvantages of various types of tieplates, fastenings and tie compositions.

In American rail operations, rails fail due to the combined effects of rail wear due to repetitive wheel contact and the growth of surface and sub-surface cracks and flaws. Rail maintenance includes frequent uncoupled wear and ultrasonic inspections that determine the amount of wear that the rail has undergone and the presence of cracks and flaws. A rail is removed from service when its wear reaches a pre-determined wear limit or a flaw is detected in its cross section. In rail research, the life of a rail is typically estimated using fracture mechanic or fatigue methods and an assumed flaw geometry. Multiple models ranging from complex elastic-plastic finite element models to simplified representations of a beam on an elastic foundation have been developed to predict the life of a rail. The majority of rail failure models do not incorporate rail wear into their analysis, and assume an unworn rail geometry. In order to account for rail wear, certain models adopt simplified rail geometries that uncouple rail wear into top-wear and side-wear. This thesis presents a rail failure model that describes the combined effects of rail wear and crack growth through the development of a functional relationship between input variables describing the geometry, loading, and material properties of a given rail and output variables describing the life characteristics of the rail. This relationship takes the form of multiple response surfaces estimating the desired output variables. Finite element models incorporating worn rail profiles and an assumed crack geometry corresponding to a detail fracture are combined to determine the state of stress and strain at the assumed flaw. Strain-life fatigue methods and fracture mechanic concepts are used to develop the output variables necessary to describe the life of the rail using the finite element model results. The goals of this research are to predict the remaining fatigue life and estimate the crack-growth rate of the rail based on the minimum number of geometry, loading, and material property independent variables. The outputs developed to describe the rail's remaining life are intended to be used for the decision making for rail removal. / Master of Science

A method for numerical simulation of train induced track vibration and wave propagation in subgrade has been proposed. The method uses a mass to simulate the bogie of a train and considers the effect of rail roughness. For this method, rail roughness is considered as a randomly generated signal and a filter is used to block the undesired components. The method predicts the particle velocity around the track and can be applied to many kinds of railroad trackbeds including traditional ballast trackbed and modern Hot mix asphalt (HMA) trackbed. Results from ballast and HMA trackbeds are compared and effects of HMA layer on damping track vibration and dissipating wave propagation are presented. To verify the credibility of the method, in-track measurements were also conducted. Site measurements included performing geophysical tests such as spectral analysis of surface wave test and seismic refraction test to determine the subsurface conditions at the test site. Ballast and HMA samples were tested in the laboratory by resonant column test to obtain the material properties. Particle velocities were measured and analyzed in the frequency domain. Results from in-track tests confirm the applicability of the numerical method. The findings and conclusions are summarized and future research topics are suggested.

In the design of rail track structures where the subgrade cannot achieve the desired capacity, enabling the required standard of track geometry to be maintained for the speed, axle load and tonnage to be hauled, a capping layer of granular material is placed between the natural ground or the embankment fill material and the ballast to protect the underlying weaker layers. In spite of the important role played by the capping layer, very little research has been carried out on its performance. The current practice of design of the capping layer, therefore, is based on working stress philosophy where reduced levels of stresses are assumed not to degrade the subgrade. Even on tracks containing a thick ballast layer that ensures allowable levels of working stress the subgrade has been found to have permanently deformed. Design of capping layers based on plastic deformation, therefore, appears appropriate. This thesis aims at determining the load levels that cause detrimental plastic deformation in the capping layer. The suite of material properties that characterise plastic deformations of capping layer is neither readily available nor easily determined. This thesis proposes a cheaper method of evaluating a range of capping layer material properties using penetration tests on specimens contained in California Bearing Ratio (CBR) test moulds coupled with a finite element modelling based back calculation technique. The suite of material properties thus determined are used for the simulation of the behaviour of capping layers under the boundary and loading conditions similar to those in practice. The predicted results are validated using laboratory experiments on large size capping layer specimens.

Railway tracks experience elevated rail deflections when the supporting soil is soft and/or the train speed is greater than approximately 50% of the wave propagation velocity in the track-soil system (i.e. the critical velocity). Such vibrations are undesirable, so soil replacement or soil improvement of the natural soil (or alternatively mini-piles or lime-cement treatment) is often used to increase track-ground stiffness prior to line construction. Although areas of existing soft subgrade might be easily identified on a potential new rail route, it is challenging to determine the type and depth of ground remediation required. Therefore, major cost savings can be made by optimising ground replacement/improvement strategies. This paper presents a numerical railway model, designed for the dynamic analysis of track-ground vibrations induced by high speed rail lines. The model simulates the ground using a thin-layer finite element formulation capable of calculating 3D stresses and strains within the soil during train vehicle passage. The railroad track is modelled using a multi-layered formulation which permits wave propagation in the longitudinal direction, and is coupled with the soil model in the frequency-wavenumber domain. The model is validated using a combination of experimental railway field data, published numerical data and a commercial finite element package. It is shown to predict track and ground behaviour accurately for a range of train speeds. The railway simulation model is computationally efficient and able to quickly assess dynamic, multi-layered soil response in the presence of ballast and slab track structures. Therefore it is well-suited to analysing the effect of different soil replacement strategies on dynamic track behaviour, which is particularly important when close to critical speed. To show this, three soil-embankment examples are used to compare the effect of different combinations of stiffness improvement (stiffness magnitude and remediation depths up to 5 m) on track behaviour. It is found that improvement strategies must be carefully chosen depending upon the track type and existing subgrade layering configuration. Under certain circumstances, soil improvement can have a negligible effect, or possibly even result in elevated track vibration, which may increase long-term settlement. However, large benefits are possible, and if detailed analysis is performed, it is possible to minimise soil improvement depth with respect to construction cost.