Master of Science / Department of Civil Engineering / Kyle Riding / Fly ash is a by-product of coal-fired power plants. This material can be used as a partial cement substitute in portland cement concrete. Use of fly ash can improve concrete durability as well as utilize an industrial by-product that would otherwise be discarded in landfills. However, research on fly ash concrete has shown that in some cases, concrete with high volumes of fly ash can have deicer salt scaling problems. Salt-scaling is the flaking of a concrete surface that when severe enough may result in lower skid resistance and service life of the concrete. In this study, concrete mixtures with six different fly ashes were tested in a laboratory using the ASTM C 672 standard. Curing compound, a wax-based coating sprayed on the fresh concrete surface to reduce evaporation, was used to compare the effects of curing on salt scaling of concrete containing high volumes of fly ash. Different variables measured were the type of fly ash, curing conditions, and total paste volume included in the mix. Results showed that curing compounds will improve the salt-scaling resistance of concrete containing a fly ash that only marginally exhibits salt scaling. However, the salt-scaling performance of concrete that contains fly ash from a source that performs poorly in ASTM C 672 is not markedly improved by using a curing compound. Additionally, results showed that salt-scaling resistance of concrete containing fly ash performs better when the total paste volume is not increased by the addition of fly ash to the mixture. The Kansas Outdoor Concrete Exposure Site (KOCE) at the Kansas State University Civil Infrastructure Systems Laboratory (CISL) was constructed to compare laboratory results to actual field conditions in the future. The site was developed based on experiences from the University of Texas-Austin outdoor exposure site and the CANMET exposure site in Ottawa, Canada. Alika silica reaction blocks were made to develop the procedure for future concrete durability testing at KOCE.

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Scaling tests aim to induce scaling behavior in concrete specimens similar to environmental conditions. The efficacy of laboratory tests’ ability to match environmental conditions is important to be able to evaluate the durability of concrete exposed to freeze-thaw cycles and de-icers. This study attempts to correlate results between two existing scaling test standards, ASTM C672 and the BNQ NQ 2621-900. The correlation is done via scaling evaluation including computer-based photogrammetric analysis, visual ratings, and cumulative mass loss measurements. Then a correlation between the laboratory testing and in-situ sidewalk panel specimens is made via visual ratings.

For repairing concrete transportation infrastructure, such as pavements and bridges, much importance is placed on early-age strength gain as this has a major impact on scheduling and opening to traffic. However, the long-term performance and durability of such repair materials are often not satisfactory, thus resulting in future repairs. This research project focuses on the evaluation of the durability of various rapid-setting cementitious materials. The binders studied in this project include calcium aluminate cement (CAC), calcium sulfoaluminate cement (CSA), Type III portland cement, alkali-activated fly ash (AAFA) , and various prepackaged concrete materials. In addition, selected CAC and CSA mixtures were further modified with the use of a styrene-butadiene latex. The durability aspects studied include freezing-and-thawing damage and the implications of air entrainment in these systems, alkali-silica reaction, sulfate attack, and permeability of the concrete matrix and potential corrosion. / text

A comprehensive study was conducted on the effects of de-icer and anti-icer chemicals on cement-based materials. Portland cement mortars and concretes were exposed to over 16 chloride-based and non-chloride-based generic and commercial products and changes in cement-based material properties were measured. Deleterious chemical actions of several types of these products on cement-based materials were observed, departing from the well-known position that attributes the concrete damage from such salts mainly to physical actions under freezing and thawing exposure. Independent of freezing and thawing exposure, mortars and concretes exposed to concentrated calcium chloride and magnesium chloride solutions were found to undergo severe deterioration whereas those exposed to sodium chloride did not. The mechanisms of deterioration are complex with factors such as concentration, temperature, and availability of calcium hydroxide playing important roles. It was found that the formation of calcium oxychloride of the form 3Ca(OH)2.CaCl2.12H2O, and the 3- and 5-form magnesium oxychloride, 3Mg(OH)2.MgCl2.8H2O and 5Mg(OH)2.MgCl2.8H2O, were the main causes for the severe deterioration, and to a lesser extent brucite, gypsum, and magnesium silicate hydrate (M-S-H). The instability of these oxychloride compounds when subjected to conditions normally encountered in sample preparation is suggested as the reason why field investigations have failed to relate distressed concrete to chemical attack by such de-icer and anti-icer chemicals. Concentrated solutions of calcium magnesium acetate were also found to be harmful to cement-based materials by dissolution of calcium hydroxide and formation of calcium acetate hydrate, whereas low concentrated solutions tended to cause slow deterioration by magnesium attack forming brucite, gypsum, and M-S-H. Potassium acetate chemicals did not cause significant deterioration in mortars when these products were diluted (25% by mass), but undiluted products (50% by mass) caused considerable distress in concrete specimens. The combined effect of chemical attack impairing concrete mechanical properties and subsequent salt scaling damage was proposed as the most likely mechanisms of field deterioration.

A comprehensive study was conducted on the effects of de-icer and anti-icer chemicals on cement-based materials. Portland cement mortars and concretes were exposed to over 16 chloride-based and non-chloride-based generic and commercial products and changes in cement-based material properties were measured. Deleterious chemical actions of several types of these products on cement-based materials were observed, departing from the well-known position that attributes the concrete damage from such salts mainly to physical actions under freezing and thawing exposure. Independent of freezing and thawing exposure, mortars and concretes exposed to concentrated calcium chloride and magnesium chloride solutions were found to undergo severe deterioration whereas those exposed to sodium chloride did not. The mechanisms of deterioration are complex with factors such as concentration, temperature, and availability of calcium hydroxide playing important roles. It was found that the formation of calcium oxychloride of the form 3Ca(OH)2.CaCl2.12H2O, and the 3- and 5-form magnesium oxychloride, 3Mg(OH)2.MgCl2.8H2O and 5Mg(OH)2.MgCl2.8H2O, were the main causes for the severe deterioration, and to a lesser extent brucite, gypsum, and magnesium silicate hydrate (M-S-H). The instability of these oxychloride compounds when subjected to conditions normally encountered in sample preparation is suggested as the reason why field investigations have failed to relate distressed concrete to chemical attack by such de-icer and anti-icer chemicals. Concentrated solutions of calcium magnesium acetate were also found to be harmful to cement-based materials by dissolution of calcium hydroxide and formation of calcium acetate hydrate, whereas low concentrated solutions tended to cause slow deterioration by magnesium attack forming brucite, gypsum, and M-S-H. Potassium acetate chemicals did not cause significant deterioration in mortars when these products were diluted (25% by mass), but undiluted products (50% by mass) caused considerable distress in concrete specimens. The combined effect of chemical attack impairing concrete mechanical properties and subsequent salt scaling damage was proposed as the most likely mechanisms of field deterioration.