Thesis (MTech (Mechanical Engineering))--Cape Peninsula University of Technology, 2016. / This dissertation presents how material properties (solids densities, particle size distributions, particle shapes and concentration) of gold tailings slurries are related to their rheological parameters, which are yield stress and viscosity. In this particular case Bingham yield stresses and Bingham plastic viscosities. Predictive models were developed from analysing data in a slurry database to predict the Bingham yield stresses and Bingham plastic viscosities from their material properties. The overall goal of this study was to develop a validated set of mathematical models to predict Bingham yield stresses and Bingham plastic viscosities from their material properties. The interaction of the non-Newtonian material properties is very complex at varying mass solids concentrations. The evaluation of these interactions in terms of constitutive equations is almost impossible and the relationship between material properties, mass solids concentration and rheology can only be modelled in a statistical manner. The validity of each model is checked to ensure that predictions and interpretations are unbiased and efficient. This is done by comparing the resulting models to experimental data generated from test work. An in-depth analysis was conducted to see the interrelationship between the material properties and how they affect the yield stress and viscosity values.

Cemented carbide powder production is the first step in the manufacturing of cemented carbide inserts.The quality of the powder affects the successive process steps in the production of the cemented carbide inserts. The powder is produced by spray drying of a slurry. The slurry consists of polymer, water, ethanol, and dry components. The operating conditions of the spray dryer have been studied greatly to optimize the powder properties but less is known about the influence of the slurry on the powder. This work examines the effect of slurry composition on the cemented carbide powder properties. The work is necessary to predict optimum slurry composition to produce good quality cemented carbide powders. To characterise the powders, flowability, density, particle morphology and hollowness of the powder granules were measured for different slurry compositions. No direct correlation was observed between slurry viscosity and the powder properties but a change in the amount of raw material and organic additives in the slurry affected various powder properties. An optimum slurry composition was obtained which can produce better quality of cemented carbide powder. Additionally, it was found that an increase in slurry viscosity can hinder the spray drying process. / Tillverkning av hårdmetallpulver är det första steget i tillverkningen av hårdmetallinsatser. Pulverkvaliteten påverkar de successiva processstegen vid tillverkningen av hårdmetallinsatserna. Pulvret framställs genom spraytorkning av en uppslamning. Uppslamning består av polymer, vatten, etanol och torra komponenter. Driftförhållandena för spraytork har studerats mycket för att optimera pulveregenskaperna, men mindre är känt om påverkan av uppslamningen på pulvret. Detta arbete undersöker effekten av uppslamningskomposition på egenskaperna för hårdmetallpulver. Arbetet är nödvändigt för att förutsäga optimal uppslamningskomposition för att producera hårdmetallpulver av god kvalitet. För att karakterisera pulvren mättes flytbarhet, densitet, partikelmorfologi och hålighet hos pulvergranulerna för olika uppslamningskompositioner. Ingen direkt korrelation observerades mellan uppslamningsviskositet och pulveregenskaperna men en förändring i mängden råmaterial och organiska tillsatser i uppslamningen påverkade olika pulveregenskaper. En optimal uppslamningskomposition erhölls som kan ge bättre kvalitet på hårdmetallpulver. Dessutom fann man att en ökning av uppslamningsviskositeten kan hindra spraytorkningsprocessen.

粉体の微粒子化に伴い，固液分離操作の中でも高精度かつ多量処理が可能なろ過の重要性はますます高まっている．しかしながら，微粒子スラリーのろ過抵抗は非常に大きく，所望の処理能力を得られないことが多い．本論文では，ろ過操作設計におけるろ材抵抗，スラリー凝集・分散状態，ケークろ過抵抗の予測に関して数値シミュレーションを利用した検討を行うことで，微粒子スラリーのろ過抵抗の低減に有用な知見を得ることができた． / 著者名の「吉」は「土」の下に「口」の置き換え / 博士(工学) / Doctor of Philosophy in Engineering / 同志社大学 / Doshisha University