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Heat transfer inside rotating coolant channels have a significant impact in design of gas turbine airfoils and other rotating components such as generator windings.  The effects of the Coriolis acceleration and centrifugal buoyancy have a significant impact on heat transfer behavior inside such rotating coolant channels due to the complex flow patterns of coolant.  Detailed heat transfer knowledge greatly enhances the designers\' ability to validate numerical models of newly designed channels. A rotating experimental rig was designed and built to model scaled up coolant channels at speeds up to 750 rotations per minute (rpm).  A camera is mounted onto the rotating test section and a transient liquid crystal technique is used to measure detailed heat transfer coefficients on a surface of interest.  The experimental set-up is innovative, as it involves no surface heating of the test section, very little instrumentation beyond a few thermocouples and a spray coating of thermochromic liquid crystals on the test surface.  To validate the test rig and the experimental method, multipass coolant channels with rib turbulators, large diameter radially outward channels with rib turbulators, and jet impingement cooling schemes are studied during rotation.  90deg, W, and M-shaped rib enhancements are studied and detailed heat transfer measurements clearly capture the heat transfer enhancement mechanisms with and without rotation.  Jet impingement schemes with single and double rows, normal and off-angle jets, and a cross flow outlet condition are all studied under rotation.  Non-rotating studies are also performed for baseline comparisons to rotating conditions.  Large aspect ratio, diverging channels with dimple and rib turbulators are studied in a stationary condition.  Results for all different test geometries show good comparisons with published studies indicating that the rotating rig and experimental method are valid.  Jet impingement schemes produce higher heat transfer compared to the two-pass channels with ribs, however pressure losses are significantly higher.  The fewer the jets and H/d=1 produces the highest pressure losses with no significant gain in heat transfer.  Off angle jets at H/d=1 produces very high pressure losses with no heat transfer advantage.  A final study with radially outward coolant channels is performed with the highest rotation speeds.  The structure, test section, and camera are thoroughly designed to withstand the exceptional g-forces.  Heat transfer in the radial channels with and without rotation show very little effect of rotation due to the small rotation number. / Ph. D.

Electric propulsion in the heavy truck industry require knowledge in certain new areas involved in electric machine manufacturing. One of these new manufacturing steps is copper bending for production of stator windings. This thesis aimed to look at whether finite element simulations can be used in gathering experience to improve an existing stator design. Existing winding scheme is modeled, and simplified cases of different bending steps are simulated using finite element method. The result shows the critical areas where the largest stress and strain occurs in the existing design, giving input of how the bending affects the copper wire as well as the isolation layer of the wire, to improve future bending scheme designs. / Transportindustrin för tunga fordon står inför ett teknikskifte, klassisk förbränningsteknik ersätts av elektrisk drift. Denna tekniska utveckling innebär nya produkter i tillverkningen, vilket kräver kunskap kring processer för statorlindning med koppartråd. Detta arbete har ämnat titta på huruvida simulering med finita element metod kan användas för att erhålla kunskap kring böjningens påverkan på koppartråd och dess isoleringsskikt. Det har ingått geometrisk modellering av ett befintligt böjningsmönster, finita element simulering av förenklade geometrier för att utvärdera kopparens samt isoleringsskiktets spänningar och töjning vid böjning, resultatet visar vart de största deformationerna är samt vilka böjningar som kan vara kritiska, vilket ger information för möjliga designförbättringar till kommande lindningsscheman.

High voltage testing of the stator winding insulation is one of the most recognized methods used to determine the state of degradation in the insulation. HV tests performed at 0.1 Hz do have potential advantages compared to more traditional 50 Hz tests. This thesis therefore aims to perform and compare tan delta, capacitance and partial discharge measurements on stator windings when using a 0.1 Hz voltage source and a more traditional 50 Hz voltage supply. Several associated test parameters with considerable influence on the test results were varied during the tests. An associated data analysis followed that was focused on the differences and similarities of the analyzed parameters and the results due to the differences in frequency. The results show that there are substantial levels of noise present in the partial discharge measurements when utilizing the VLF voltage source. There are also more numerous partial discharges for VLF measurements than for regular power frequency measurements if the same amount of voltage cycles is considered. The generated patterns show similarities with those generated at 50 Hz, but a larger sample base is probably needed for more thorough conclusions. The tan delta/capacitance part of the test do indicate potential advantages compared to power frequency measurements regarding the sensitivity in the measurements.

Stator inter-turn short circuit (ITSC) faults are one of the common sources for induction machine failure affecting their reliable operation. In this thesis, a finite element (FE) model is developed to study the ITSC fault. The FE model is developed for a prototype induction machine that has the potential to emulate an ITSC fault in the stator. With the developed FE model of the prototype machine, a simulation study is performed to understand the behaviour of various electrical and magnetic quantities in time- and frequency-domain. The investigated quantities are potentially good signatures of the stator winding faults and they are therefore suitable to use in a condition monitoring system. The prototype machine with ITSC faults has been tested in an experimental setup and the results are compared to the simulation and also to analytical results. For the fault current it was found a good agreement between analytical results, FE simulations and experimental results. Moreover, the FE simulation results of the negative-sequence stator current amplitude present a minor mismatch with the analytical and experimental results. The reason for this mismatch is due to an inaccurate knowledge of the prototype machine geometrical parameters. / Kortslutning mellan varven i en asynkronmotors statorlindning (ITSC) är en av de vanligaste källorna för fel som påverkar dess drifttillförlitlighet. I detta examensarbete utvecklas en finit-element (FE) modell för att studera ITSC- fel. FE-modellen är utvecklad för en asynkronmotorprototyp som kan emulera ITSC-fel. Med den utvecklade modellen utförs en simuleringsstudie för att förstå beteendet hos olika elektriska och magnetiska egenskaper både i tids- och frekvensdomän. Dessa egenskaper är goda indikatorer av statorlindningsfel och kan därför med fördel användas i ett tillståndsövervakningssystem. Prototypmaskinen har testats experimentellt och de erhållna resultaten jämförs med FE-simuleringen och analysresultaten. Det analytiska resultatet, FEM- simuleringarna och den experimentella utvärderingen uppvisade god överrensstämmelse vad gäller felströmmen. Dock finns det en mindre avvikelse när det gäller amplituden hos statorströmmens negativa fasföljd. Orsaken till denna avvikelse är att prototypmaskinens geometri inte är helt känd.

Condition monitoring techniques can be employed to enhance reliability of electric machinery. The stator winding fault is one of the dominant causes for the failure of induction machines. In this work, the condition monitoring of an inverter-fed induction machine using high-frequency signal injection based technique is investigated. Initially, an analytical model of the induction machine with a stator inter-turn fault is developed. Subsequently, the behaviour of the induction machine in the presence of stator inter-turn fault is analyzed using the symmetrical component theory. Because of their use for fault diagnosis purposes, the analytical expressions for the fundamental and high-frequency symmetrical component currents are derived. The high-frequency signal injection is performed by adding a balanced three-phase high-frequency low-magnitude voltage to the fundamental excitation voltage. The resulting high-frequency negative-sequence current component can be used as reliable fault indicator to detect stator inter-turn faults. The effectiveness of the high-frequency negative-sequence current as a fault indicator is compared with the fundamental negative-sequence current, which is one of the traditionally used fault indicators for detecting these faults. The high-frequency signal injection technique proposed in this work is tested experimentally on a prototype machine in a laboratory set-up. The use of the proposed fault indicator is found to be advantageous when compared to the use of the traditional fault indicator for variable-frequency drives. In particular, it is shown that the proposed fault indicator is less dependent from the drive operating conditions than the traditional fault indicator. / Tillståndsövervakning är en teknik som kan användas för att förbättra tillförlitligheten hos elektriska maskiner. För asynkronmaskiner är fel i statorlindningen en av de dominerande orsakerna som leder till problem. I detta arbete undersöks tillståndsövervakning av en omriktarmatad asynkronmotor med hjälp av en högfrekvent signalinjektionsbaserad teknik. Inledningsvis utvecklas en analytisk modell av en asynkronmaskin med korsslutningsfel mellan varven i statorn. Därefter analyseras beteendet hos maskinen med hjälp av teorin för symmetriska komponenter. Analytiska uttryck för både grund- och övertoner härleds för de symmetriska komponenterna. Den högfrekventa signalinjektionen utförs genom att addera en liten högfrekvent trefasspänning till den matningsspänningen. Den resulterande högfrekventa negativa strömkomponenten kan användas som en tillförlitlig indikator för att upptäcka eventuella kortslutningar i statorlindningen. Förmågan som felindikator hos den högfrekventa negativa sekvensströmmen jämförs med den grundläggande negativa strömkomponentens förmåga, vilken är den traditionella indikatorn för att detektera dessa fel. Den högfrekventa signalinjiceringsmetoden som föreslås i detta arbete undersöks experimentellt på en prototypmaskin. Den föreslagna felindikatorn har visat sig vara fördelaktig jämfört med användningen av den traditionella felindikatorn för frekvensomriktare. I synnerhet visas att den föreslagna felindikatorn är mindre beroende av frekvensomriktarens driftsförhållanden än den traditionella felindikatorn.

This work is dedicated to increasing the effectiveness of a particular draft induction motor, which was before the change and subjected to laboratory measurements according to EN60034 - 2-1, an analytical calculation of the losses and the overall efficiency and analysis program RMxprt. The first part focuses on the analysis of measurement data, measurement of partial loss in the machine and overall efficiency. In the second chapter, losses and efficiency calculated analytically, in the first case using the links in the professional literature dealing with the design of electric motors and in the second case by a program for the rapid design of rotating electrical machines, RMxprt program. At the end of this chapter all parameters are obtained measurements and calculations are compared. The third chapter is devoted to the calculation of losses and the resulting efficiency machines in a computer program, in which I gradually adopted changes to increase the efficiency of electrical machines. It also shows the calculation of the new dimensions of the stator and rotor slots. In the fourth chapter, the preparation of documentation for the production of a new two-layer winding for the current machine, while preserving the original dimensions of stator slots. The last part is devoted to the analysis of measurement data on the supplied asynchronous motor with a newly designed stator winding. In conclusion then discussed the results of work.

The master's thesis deals and introduces a single-phase inductions machines, the principle of operation, types of design and operating conditions. This thesis includes analysis of individual losses in the machine and reduce the possibility of different ways. After a theoretical proposal for reducing losses are measured by mass-produced single-phase induction machine. Further machine modifications proposed for reducing losses in the stator windings and designed a prototype machine with the adjustment of the magnetic circuit to reduce iron losses made by ATAS elektromotory Nachod a.s. The results are supplemented by a simulation using software Maxwell RMxprt and finite element method (FEM). Finally, they are compared to each machines modifications mainly in terms of energy consumption.

This work deals with the option of substitute aluminum for copper as winding material in induction motor in several variants and compare them. The advantages and disadvantages of these materials for the application are mentioned. The default element is the machine with power 29 kW, 2p = 4, which is the basis for other variants. It is about the verification of the default copper wire machine with cataloging data and then verification of several aluminum wire variants of the machine. Veryfying the machine designs is performed on the basis of three programs - RMxprt, ANSYS Maxwell and Matlab. In all of these programs, the machine calculations were realized for copper and aluminum winding in point close to the nominal. Final results are evaluated. There are also heat and ventilation calculations of the machine.

This project deals with increasing efficiency of one phase induction motor with permanent split capacitor. We can whole thesis divide into two parts, the first one is basic and the second is interested in analysis and measurement. First part handles with construction of single phase induction motor, explanation of function principle, start and run of motor. Calculating of efficiency including type of losses, which reduce efficiency. Second part concerns analysis losses including moment load characteristic, motor measurement while rotor is locked, with no load operation, measuring mechanical and additional losses. Further there will be measured useful values for creation model for simulation (reactance of windings etc.). Than will be the model created in ANSYS Maxwell with module RMxprt. After analytic calculation in RMxprt and using Finite Element Method (FEM) load characteristics will be compared together. This comparison gives us information about accuracy of model for simulation. Simulation and measurement will be carried out on another engine with high quality ferromagnetic material used for magnetic circuit of motor. Further will be done simulation of motor with modifications shown in previous chapter for high efficiency.