Transitioning from the conventional steel process to a direct hydrogen reduction process in the steel industry is a significant step towards reducing carbon dioxide emissions and achieving greater sustainability. The process involves using hydrogen gas as a reducing agent instead of carbon to remove oxygen from the iron ore. This study aimed to investigate the future capacity of the hydrogen-based steelmaking process in Sweden by 2050 while also examining the pathway for transitioning to hydrogen-based steelmaking in other European countries in comparison to the Swedish case. To achieve this goal, a systematic literature search was conducted using Scopus and Web of Science databases to identify relevant case studies and reviews that focused on green steel solutions and that discussed associated challenges and barriers. A aconsupteal model was designed by simplifying the process into three production steps, hydrogen storage, and hot briquette iron storage to calculate the energy consumption and material requirements for the hydrogen direct process in Sweden. Additionally, a survey providing insights regarding current practices and perspectives was administered to seven companies in Sweden and two in other European countries, namely the Netherlands and Germany. Furthermore, a comparative analysis of the literature review on life cycle assessment was conducted to compare the carbon emissions associated with two different steel production processes: the conventional process using the basic oxygen furnace and the emerging hydrogen-based steel production process.  An analysis of the energy consumption within the hydrogen-based steelmaking process reveals several components, including the electrolyze, direct reduction shaft furnace, electric arc furnace, and briquetted iron and hydrogen storage. The model results showed that electrolyzing alone accounts for 60% of the energy needed in the process. The model showed that hydrogen direct reduction steelmaking needs 3.66 MWH of electricity per ton of liquid steel produced in Sweden.  Only a few of the Swedish companies have adopted innovative approaches while the remaining steel mills primarily rely on scrap-based methods. While they may obtain hydrogen-reduced iron as a raw material in the future, emissions reduction is not their primary focus. These mills contribute to emissions through fuel usage, and efforts are underway to transition from fossil fuels to electricity, bio -based gas, or hydrogen. Hydrogen-based steel production produces significantly lower greenhouse gas emissions than conventional steel productio, by up to 90 percent, depending on the specific process and energy used, as stated in the life cycle analysis reviews.  This thesis shows key factors for the success of hydrogen-based steel production methods; low -emission electricity and flexibility to store hydrogen. All three countries have expressed interest in and invested in hydrogen-based steelmaking. the share of renewable energy produced and consumed in hydrogen-based steel production in Sweden is expected to make up a share of 2.3% of the total renewable energy production in the country, while Germany and the Netherlands are projected to contribute a modest 1.5% and 1.3% respectively. However, the search for ways to lower carbon dioxide emissions is costly in terms of the amount of electricity required. There are practical reasons for the restricted usage of this steelmaking process in Europe, including the availability of steel scrap, electricity demand, and the low likelihood of scrap generation and recycling scrap availability on the EU  market. Because of this, it is challenging to predict capacity and carbon dioxide reduction by 2050.

De-oxidation is an important process in clean steelmaking. Al (Aluminium) is mainly used as de-oxidant and controls the final oxygen content and impact the sulphur removal in steel. Adding optimum amount of Al is critical for steel cleanliness and to reduce cost. Unfortunately, recovery of Al is not repeatable due to inherent variation in factors like amount of slag carryover, total oxygen content, tapping weight and so on. To address this challenge, statistical modeling is used to develop a supervised machine learning model to predict Al addition for secondary de-oxidation. Data analytics is used on historical data from production database to gain insights from data on secondary de-oxidation practice, observe patterns, trends and understand correlation among critical process parameters. Simple and multiple linear regression models have been developed with prediction accuracy of 58 and 66% respectively. These models have been trained, tested and cross validated using standard procedures like k-fold cross validation and grid search. To deploy multiple linear regression model into production, a Microsoft Excel based dashboard containing prediction tool, pivot charts, line, and bar graphs for analysing the process is developed. This model when tested in shadow deployment environment perform well on steel grades containing dissolved C (Carbon) up to 0.15% after tapping. In shadow deployment mode the new model can be utilised in parallel to existing tool. For %C greater than 0.15%, prediction accuracy stands at 46%. This is due to nonlinear relationship between oxygen content and added Al. With our model, in process window containing 0 to 0.15 % C after tapping in steel melt, we believe that we can in future achieve better steel quality and repeatability in de-oxidation process, improve productivity in terms of time and resources and facilitates decision making when the model is ready for use in real production environment. Future work in this direction would be to further develop this model for other steel grades. / Deoxidation är en viktig process vid ren ståltillverkning. Al (aluminium) används huvudsakligen som deoxidationsmedel och kontrollerar den slutliga syrehalten och påverkar avlägsnandet av svavel i stålet. Det är viktigt att tillsätta en optimal mängd Al för att stålet ska bli rent och för att minska kostnaderna. Alumiumåterhämtningen är tyvärr inte repeterbar på grund av varierande faktorer som slaggöverföring, total syrehalt, tappvikt och så vidare. För att ta itu med denna utmaning används statistisk modellering för att utveckla en övervakad maskininlärningsmodell för att förutsäga Al-tillsats för sekundär deoxidering. Dataanalys används på historiska data från produktionsdatabasen för att få insikt i data om sekundär deoxidering, observera mönster, trender och förstå korrelationen mellan kritiska processparametrar. Enkla och multipla linjära regressionsmodeller har utvecklats med en prediktionsnoggrannhet på 58 respektive 66 %. Dessa modeller har tränats, testats och korsvaliderats med hjälp av standardförfaranden som k-fold korsvalidering och grid search. För att använda den multipla linjära regressionsmodellen i produktionen har man utvecklat en Microsoft Excel-baserad instrumentpanel som innehåller ett prognosverktyg, pivotdiagram, linje- och stapeldiagram för analys av processen. När denna modell testades i en skuggmiljö fungerade den bra på stålsorter som innehåller upplösta C (kol) på upp till 0,15 % efter tappning. I en skuggbaserad miljö kan den nya modellen användas parallellt med det befintliga verktyget. För % C över 0,15 % är förutsägelsenoggrannheten 46 %. Detta beror på det icke-linjära förhållandet mellan syrehalt och tillsatt Al. Med vår modell, i processfönstret som innehåller 0-0,15 % C efter tappning i stålsmältan, tror vi att vi i framtiden kan uppnå bättre stålkvalitet och repeterbarhet i deoxidering processen, förbättra produktiviteten när det gäller tid och resurser och underlätta beslutsfattandet när modellen är redo att användas i en verklig produktionsmiljö. Framtida arbete i denna riktning skulle vara att vidareutveckla denna modell för andra stålsorter.

In gas stirred steelmaking ladles, entrainment of slag into metal and vice versa takes place. The slag entrainment has been shown to abruptly increase the mass transfer rates of refining reactions through high temperature and water modeling studies of the past. However such an effect has not been correlated with the degree of entrainment, since the latter has not been quantified in terms of operating parameters like gas injection rate and fluid properties. Much of the past works are limited to finding the critical conditions for onset of entrainment. The difficulty lies in measuring the degree of entrainment in industrial ladles or even in a water model. Mathematical modeling is also challenging due to the complexity of the multiphase phenomena. So in this thesis, a modular mathematical modeling approach is presented wherein the phenomena of slag entrainment into metal is resolved into four aspects, models developed for each and finally integrated to study its role. The individual models are (1) multiphase large eddy simulations to simulate slag entrainment in a narrow domain that receives its boundary conditions from (2) single phase RANS simulation of a full ladle, (3) a Lagrangian particle tracking method to compute the residence times of slag droplets in metal phase and (4) a kinetic model that integrates the above three models to compute mass transfer rate as a function of degree of entrainment. Mass transfer rate predictions comparable to a literature correlation were obtained. This supports the modeling approach and also the assessment of role of various system parameters on entrainment characteristics. In essence, the present work shows a systematic approach to model and study the complex multiphase phenomena. / Thesis / Doctor of Philosophy (PhD) / The entrainment of liquid slag into liquid steel in gas stirred-steelmaking ladles is known to increase the rate of refining drastically. However, there is lack of correlation between degree of entrainment and ladle operating conditions, which this thesis addresses through mathematical modeling.

Ce travail est consacré au développement d’un couplage méthodologique entre la méthode d’Analyse de Cycle de Vie (ACV) et un logiciel de génie de procédés (Aspen Plus), en vue d’améliorer la qualité des données de l’Inventaire du Cycle de Vie (LCV) de la filière classique de production d’acier. La nouvelle approche développée est destinée à la réalisation de l’inventaire pour un système défini à partir de modèles physico-chimiques simplifiés. Ainsi, à l’aide du logiciel Aspen Plus, nous avons mis en oeuvre la modélisation de chaque sous-système considéré dans les frontières de la filière classique de production d’acier : cokerie, agglomération, haut fourneau, convertisseur et laminoir à chaud. L’approche de modélisation adoptée a été basée sur des considérations physiques et chimiques et sur des observations expérimentales à l’échelle industrielle et/ou à l’échelle pilote pour chaque sous-système. Les modèles permettent le calcul de la plupart des émissions engendrées par le système : CO2, CO, NO, SO2, COV, HCl, H2S, poussières et métaux lourds ainsi que des déchets. La validation des modèles a été faite par comparaison des résultats calculés avec des mesures expérimentales disponibles pour des sites industriels. De plus, le comportement des modèles a été testé en réalisant des simulations en utilisant une base de données "de référence" définie dans le cadre du projet européen ULCOS (Ultra Low CO2 Steelmaking). Il est montré que cette approche méthodologique assure le contrôle total du bouclage des bilans de matière et d’énergie du système, difficile à réaliser à partir des données provenant exclusivement de mesures industrielles et/ou de la littérature. De plus, le fait que les émissions soient calculées sur des considérations physicochimiques, conduit à donner une forte crédibilité à l’inventaire réalisé / This work was devoted to a new methodological framework, which combines the Life Cycle Assessment (LCA) method and the process simulation software (Aspen Plus), in order to improve the quality of data used for carrying out the Life Cycle Inventory (LCI) of the classical steelmaking route. The new approach adopted in the present work, is to carry out the inventory of the defined system via simplified physical-chemical models. Using Aspen Plus software, we have developed simplified physical-chemical models for each of the subsystem defined by the boundaries of the classical steelmaking route: coking plant, sintering plant, blast furnace, basic oxygen furnace and hot rolling. The modelling strategy was based on physical and chemical considerations and on the experimental observations made on an industrial and/or a pilot scale for each subsystem.The models allow for calculation of the principal pollutants evolved by the system such as CO2, CO, NO, SO2, COV, HCl, H2S, dust, heavy metals and solid waste. The models validation was made by comparing the calculated results with experimental data given by the industrial sites. Furthermore, the maturity of the models was tested through simulations using data coming from the "benchmark" data base defined in the frame of ULCOS project (Ultra Low CO2 Steelmaking).Through the models simulation, it was proved that this methodological framework assures the total control of mass and heat balances of the system which is difficult to achieve when using only data from industry and/or literature. However, the fact that the emissions calculated within the models are based on physical-chemical considerations gives a strong credibility to the life cycle inventory

Durante a produção do aço a partir da fusão de sucatas em fornos elétricos a arco é gerado entre 10 e 20 kg de resíduos por cada tonelada de aço fundido constituídos por fumos e poeiras contendo óxidos principalmente de ferro, zinco, cálcio e chumbo, tornando-os altamente perigosos e tóxicos. Na procura de uma solução para mitigar problemas de descarte desses resíduos, propõe-se a aglomeração da poeira de aciaria elétrica (PAE) na forma de pelotas auto-redutoras. Essas últimas, são tratadas termicamente pelo processo Waelz o qual consiste em um forno rotativo, alimentado pelas pelotas, e que recupera o zinco por meio de reações metalúrgicas de redução e oxidação. No presente trabalho avaliou-se o comportamento cinético e mecânico bem como as mudanças microestruturais, através do planejamento fatorial fracionário de experimentos tipo 3III(4-2), variando aglomerante, redutor, temperatura e basicidade binária. As técnicas empregadas para caracterização foram: MEV, EDS, DRX, FRX, DTA-TG, análise C-N-H e análise granulométrica a laser. A PAE estudada apresenta 37, 50 % de ferro na forma de hematita e 19, 40 % de zinco na forma de zincita. A maior parte das partículas apresentaram uma morfologia esférica com tamanho aproximado de 1 ?m. Através do método de tempo reduzido foram testados os modelos: (i) modelo de reação química de interface-simetria esférica, (ii) modelo exponencial de reação contínua e (ii) modelo do núcleo não reagido; resultando em um comportamento cinético com a combinação dos dois primeiros modelos. Entre 800 e 950 °C, foi detectada a formação de agulhas de óxido de zinco com impurezas de cloretos e chumbo. Os estudos do comportamento mecânico, após os tratamentos térmicos, apontaram para todas as temperaturas, um melhor comportamento no caso das pelotas aglomeradas com xarope de glicose e Ca(OH)2. / Steel production from scrap melting in electric arc furnaces, generates about 10 to 20 kg of waste per metric ton of molten steel, which are composed by fumes and dust containing mainly oxides of iron, zinc, calcium and lead. Thus, these residues are highly dangerous and toxic. To find ecofriendly solutions and mitigate problems of the solid waste, it was proposed to agglomerate electric steel dust (PAE) in the form of self-reducing pellets. The latter are thermally treated by the Waelz process, which consists of a rotary kiln fed by the pellets, recovering the zinc by means of reduction and oxidation metallurgical reactions. In this study, kinetic and mechanical behavior, as well as microstructural changes, were evaluated by fractional factorial design of type 3III experiments (4-2), varying: binder, reducer, temperature and binary basicity. Chemical and microstructural characterization were performed using: Scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction XRD, X-ray fluorescence spectrometry (FRX), differential thermal analysis/thermogravimetric (DTA/TG), elemental analysis C-N-H and laser granulometric analysis. The PAE studied presented 37. 50 % of iron in the form of hematite and 19. 40 % of zinc in the form of zincite. Most of the particles showed a spherical morphology of ~1 ?m in size. Using the time-reduced method, the following models were tested: (i) spherical interface-symmetry reaction model; (ii) exponential continuous reaction model; and (ii) unreacted core model. The results obtained showed a kinetic behavior with the combination of the first two models. At 800 and 950 °C the formation of zinc oxide needles was observed, in which was detected chloride and lead impurities. Mechanical behavior studies after the heat treatments showed that the pellets agglomerated with glucose syrup and Ca(OH)2 presented the best behavior at all temperatures.

Esta tese busca, de início, pesquisar comparativamente, com a abrangência possível, os métodos e processos pelos quais as empresas componentes do setor siderúrgico nacional avaliam - sob o ponto de vista da viabililidade - a tomada de suas decisões relativamente a seus peculiares e vultosos investimentos em equipamentos de tecnologia avançada de manufatura. Revisita primária e metodologicamente amplo repertório de métodos de avaliação consagrados pela prática e pela literatura, tendo como cenário o setor em referência representado pelas várias modalidades industriais que o suportam. A pesquisa é realizada com base no estudo de múltiplos casos realizados em grandes empresas siderúrgicas, a partir de visitas a suas instalações e entrevistas com seus especialistas de análise de viabilidade de projetos de investimento. Ao final, oferece modelo de avaliação a ser adotado complementarmente aos critérios utilizados pelo setor em referência, a partir das observações e discussões efetuadas em campo. / This thesis initially seeks to search, in a comparative basis and with the permissible largeness, the methods and procedures through which the companies comprising the national siderurgic sector appraise their decisions referring to their peculiar and huge investments in AMT equipments, under a feasibility point of view. A primary review is made, in a comparative way, of a large well known evaluation methods repertoire, in a background at which act the various concerned industrial modalities. The search is accomplished based on the study of multiple cases realized at big siderurgic companies, by visiting their installations and by interviewing their specialists in investment feasibility project analysis. Eventually offers an evaluation model to be adopted by this sector, based upon the observation and discussions made in the related field research.

During the past few decades the focus of waste management in South Africa has been emphasised, especially in view of the increase in economic development which has resulted in an increase in commercial, industrial, hazardous, mining, power generation as well as radioactive waste. The iron and steel making industry in South Africa provides for a vast amount of recycling opportunities of various materials resulting from the iron and steelmaking process. The regulation of waste management in South Africa may have some significant implications on this particular industry. In this dissertation the history of waste management legislation in South Africa is researched. It is found that initially only waste disposal was regulated, but over time, in addition to disposal, other aspects were also regulated in terms of other pieces of environmental legislation, such as the recycling, recovery and storage of waste. In an attempt to provide for uniform waste management regulation in South Africa, and in order to achieve sustainable development by the provision of a new waste hierarchy, the National Environmental Management: Waste Act was introduced. As part of this legislation, a new definition of waste was also introduced. It is indicated as part of this dissertation that various interpretations of the definition of ‘waste’ are possible. It is also indicated that these various interpretations may not only have some significant implications for the iron and steelmaking industry in South Africa, but may also have significant implications for the implementation of the waste hierarchy, as envisaged in terms of current waste management legislation. In the light of the above, and after taking comments by the members of the South African Iron and Steel Institute into consideration, recommendations are made for an improved legislative framework for waste management in South Africa. It is recommended that there should be a trade–off between the protection of the environment and the re–use, recovery and recycling opportunities of materials available to industry in the short–term as well as the long–term. In order to achieve such a trade–off, it is suggested that the ‘End–of Waste’ criteria in South Africa be reconsidered and re–evaluated to ensure more legal certainty with regard as to exactly constitutes waste and to provide for a definition of ‘waste’ which is clearly defined. / Thesis (M. Environmental Management)--North-West University, Potchefstroom Campus, 2012.

During the past few decades the focus of waste management in South Africa has been emphasised, especially in view of the increase in economic development which has resulted in an increase in commercial, industrial, hazardous, mining, power generation as well as radioactive waste. The iron and steel making industry in South Africa provides for a vast amount of recycling opportunities of various materials resulting from the iron and steelmaking process. The regulation of waste management in South Africa may have some significant implications on this particular industry. In this dissertation the history of waste management legislation in South Africa is researched. It is found that initially only waste disposal was regulated, but over time, in addition to disposal, other aspects were also regulated in terms of other pieces of environmental legislation, such as the recycling, recovery and storage of waste. In an attempt to provide for uniform waste management regulation in South Africa, and in order to achieve sustainable development by the provision of a new waste hierarchy, the National Environmental Management: Waste Act was introduced. As part of this legislation, a new definition of waste was also introduced. It is indicated as part of this dissertation that various interpretations of the definition of ‘waste’ are possible. It is also indicated that these various interpretations may not only have some significant implications for the iron and steelmaking industry in South Africa, but may also have significant implications for the implementation of the waste hierarchy, as envisaged in terms of current waste management legislation. In the light of the above, and after taking comments by the members of the South African Iron and Steel Institute into consideration, recommendations are made for an improved legislative framework for waste management in South Africa. It is recommended that there should be a trade–off between the protection of the environment and the re–use, recovery and recycling opportunities of materials available to industry in the short–term as well as the long–term. In order to achieve such a trade–off, it is suggested that the ‘End–of Waste’ criteria in South Africa be reconsidered and re–evaluated to ensure more legal certainty with regard as to exactly constitutes waste and to provide for a definition of ‘waste’ which is clearly defined. / Thesis (M. Environmental Management)--North-West University, Potchefstroom Campus, 2012.

En Lorraine, l’Orne, un affluent de la Moselle, a été affecté par une activité minière et industrielle qui s’est intensifiée depuis le milieu du XIXe siècle et au cours du XXe siècle. Les barrages, créés pour les besoins en eau de l’industrie, ont favorisé l’accumulation de dépôts sédimentaires contaminés en métaux. En effaçant les barrages qui ont perdu leur fonctionnalité première, le cours d’eau devrait retrouver un fonctionnement hydrologique plus naturel, requis par la directive cadre européenne sur l’eau (DCE 2000/60/CE). Les travaux de recherche présentés ont mis en évidence les différents dépôts sédimentaires dans la partie d’aval de l’Orne. Des sédiments ont été prélevés en surface et carottés afin d’être précisément caractérisés d’un point de vue minéralogique et géochimique. Ces analyses ont permis de mettre en évidence le caractère fortement contaminé des dépôts sédimentaires en présents en amont des barrages. De plus, il a été possible, de distinguer les contributions industrielles et naturelles. Ces contributions industrielles mettant en évidence une forte contribution de boues sidérurgiques. L’étude de la minéralogie du fer et de la spéciation du zinc a mis en évidence des marqueurs minéralogiques qui devraient permettre de tracer les sédiments contaminés au sein de la colonne d’eau lors de leur remise en suspension. L’étude de la spéciation chimique du Zn a montré que cet élément était essentiellement stocké sous forme de sulfures. La prédominance de la taille nanométrique à sub-micrométrique de ces sulfures renforce leur probabilité de remobilisation lors d’opérations de réaménagement du cours d’eau ou lors d’évènements hydrologiques intenses (crues) / The Orne River is a tributary of the Moselle River, located northeastern France. During the last two centuries, the Orne watershed was highly industrialized. The introduction of wastes or by-products into the river is highly anticipated. Based on industrial needs, some small dams were built. However, the Directive 2000/60/EC of the European parliament strongly incite the removal of engineered structures (such as dams). This raises the question about the fate of contaminated sediment remobilization. The aims of this work are to identify the different sediment deposits along the Orne River. Surface sediments and sediment cores were collected along the Orne River. The sediments were then analyzed for water content, grain size distribution, pH, major and trace chemical composition using ICP-OES and ICP-MS, respectively, major crystalline minerals (XRD), micrometric (light microscope and SEM) and sub-micrometric (TEM) mineralogy, and Zn speciation at a molecular level (XANES). The chemical and mineralogical composition of the surface sediments revealed lithogenic as well as anthropogenic contributions. Interestingly, the sediment layers of the core collected upstream of the Beth dam showed fingerprints of the former steelmaking facilities. Those deposits were highly enriched in Fe, Zn and Pb, and were fingerprinted by crystalline iron minerals, and by newly formed Fe-aluminosilicates. TEM-EDXS and XANES at the Zn K-edge observations evidenced that Zn was mainly carried as sulfides, and to a lesser extent associated to Fe oxy-hydroxides and Fe-aluminosilicates. The remobilization of the contaminated sediments can then be traced by the unique mineralogical composition

A disposição de rejeitos com potencial de geração de acidez e consequente geração de drenagem ácida de mina (DAM) é um dos grandes problemas ambientais enfrentados pela indústria da mineração de carvão, pois a disposição inadequada contamina a água e o solo. A DAM é uma solução aquosa caracterizada por possuir pH geralmente abaixo de 3 e diversos metais dissolvidos. Devido a essas características, a DAM representa grandes riscos ambientais, em especial, aos recursos hídricos, em consequência da solubilização e mobilização de metais pesados. Este problema requer estudos no sentido de encontrar soluções que venham a minimizar os danos causados ao meio ambiente. A utilização de metodologias alternativas para a disposição dos rejeitos de mineração de carvão constitui em uma estratégia básica para a viabilidade de tais empreendimentos. Visando atender a esta necessidade, o presente trabalho estudou o controle da geração da DAM pelo método de aditivos alcalinos com o uso de escória de aciaria elétrica do forno panela (EAE-FP). A metodologia do trabalho incluiu a caracterização dos materiais, ensaios estáticos e ensaios cinéticos. Os ensaios estáticos foram realizados pelo método de contabilização de ácidos e bases, enquanto que os ensaios cinéticos foram realizados pelo método de células úmidas. Após foi realizada a mistura do rejeito de carvão com a EAE-FP em diferentes dosagens e foram dispostas a céu aberto, sujeitas à precipitação pluviométrica. Esses ensaios tiveram por objetivo uma melhor compreensão dos materiais em ambiente controlado e expostos ao intemperismo. Os resultados demonstram que a água que percolou pelo rejeito de carvão apresentou-se ácida e a água que percolou pela EAE-FP, alcalina. Contudo, os problemas ambientais podem ser em grande parte resolvidos pela mistura do rejeito de carvão com EAE-FP em uma proporção de RC:EAE-FP 10:10 estabelecida pelos ensaios estáticos. Os ensaios cinéticos e o experimento ao ar livre demonstram que durante vários meses de ensaios, na proporção RC:EAE-FP 10:10, ocorre um aumento do pH e uma redução na liberação de acidez, metais e sulfatos na água lixiviada. Análises adicionais de toxicidade para o microcrustáceo (Daphnia similis), peixes (Pimephales promelas) e algas (Pseudokirchneriella subcapitata) mostraram que o lixiviado da proporção RC:EAE-FP 10:15, apresentou níveis menores de toxicidade do que o lixiviado da proporção RC:EAE-FP 10:10, além da redução na liberação da acidez, metais e sulfato. Os resultados demonstraram a eficácia do método na qualidade da água de percolação tanto em termos de pH, concentrações de metais e toxicidade do efluente. Pode-se concluir que o método de contabilização de ácidos e bases mostra-se adequado para definir a proporção de mistura dos materiais. Essas misturas podem ser empregadas no controle da DAM tanto em depósitos de rejeitos em superfícies como no retorno dos rejeitos de carvão para o subsolo. / The waste disposal with potential to generate acidity and consequent generation of acid mine drainage (DAM) is one of the major environmental problems facing the coal mining industry since the improper disposal contaminates water and soil. DAM is an aqueous solution characterized by having pH below 3 and typically many dissolved metals. Due to these characteristics, the DAM is major environmental risks, especially to water resources as a result of solubilization and mobilization of heavy metals. This problem requires studies to find solutions that will minimize damage to the environment. The use of alternatives for the disposal of tailings coal mining methodologies constitutes a basic strategy for the viability of such projects. Aiming to address this need, this paper studied the control of the generation of DAM by alkali additives method with the use of the ladle slag of electric steelmaking (LSES). The methodology of the study included the characterization of materials, static tests and kinetic assays. The static tests were performed by the recording method of acids and bases, while kinetic assays were performed by the method of wet cells. Upon mixing coal tailing was performed with the LSES in different dosages and were placed in the open, subject to rainfall. These tests were aimed at a better understanding of the materials in a controlled environment and exposed to weathering. The results demonstrate that water leached by coal waste is introduced and acid leached by water LSES alkaline. However, environmental problems can be largely solved by mixing the coal waste with LSES in a ratio of CW:LSES 10:10 established by static tests. Kinetic assays and outdoor experiment demonstrate that several months of tests, the ratio CW:LSES 10:10, there is an increase in pH and a reduction in the release of acidity, metals and sulphate in the leach water. Further analysis of toxicity microcrustacean (Daphnia similis), fish (Pimephales promelas) and algae (Pseudokirchneriella subcapitata) showed that the proportion leached CW:LSES 10:15, showed lower levels of toxicity than the proportion of leached CW:LSES 10:10, besides the reduction in the release of acidity, metals and sulfate. The results demonstrated the effectiveness of the method on the quality of percolating water in terms of pH, metal concentration and toxicity of the effluent. It can be concluded that the method of recording of acids and bases proves to be adequate to set the mixing ratio of the materials. These blends can be used to control both DAM tailings deposits on surfaces such as the return of waste coal underground.