Este trabalho apresenta o estudo de um sistema polimérico bi-componente formado por Poli(Ácido carboxílico)-Poli(Eter-poliol), constituído primariamente de um polímero acrílico polimerizado pelo processo de polimerização em solução aquosa por mecanismo de radicais livres ao qual foi adicionado seqüencialmente, um Poli(Eter-poliol), ambos de baixo peso molecular médio. Tal sistema tem por finalidade atuar como dispersante-ligante em sistema cerâmico à base de caulim CADAM, uma vez que este sistema apresenta propriedades termoplásticas e termorrígidas a diferentes temperaturas. Foram sintetizados 03 protótipos de um sistema polimérico e o critério para escolha teve como base o pH do sistema em sentido generalizado, isto é, compreendendo as diversas fases de preparação dos polímeros e sua aplicação final. É do conhecimento comum que a reação de esterificação entre grupos COOHOH requer catálise ácida para ocorrer, o qual usualmente é realizada em pH abaixo de 4 e, neste ensaio, este pH ácido é devido à presença de ácido para-toluenosulfônico, que atua como catalisador de esterificação. Em tal intervalo de pH, em virtude do ponto isoelétrico do caulim ser comumentemente abaixo de 4, a estabilização da dispersão de caulim por repulsão eletrostática utilizando polímeros sintéticos é improvável de ocorrer, razão pela qual buscou-se mecanismos alternativos para obtenção de uma tal estabilização, entre os quais o mecanismo estérico surge como opção. O sistema polimérico do presente estudo apresenta-se na forma de uma solução aquosa sendo, de fato, uma mistura homogênea de um copolímero de ácido acrílico, N- metiloacrilamida e metacrilato de metoxipolietileno glicol e um poli(eter-poliol). O poli(eter-poliol) e N-metilolacrilamida presentes no sistema polimérico são principais fontes de grupo hidroxila para reação de poliesterificação e formação de ligações cruzadas à temperatura de 150 a 200 °C. No estado termoplástico o sistema polimérico produzido pela mistura poli(ácido carboxílico)-poli(eter-poliol) pode ser utilizado como dispersante de argilas com especial fóco sobre caulim como tratado neste trabalho. A propriedade dispersante pode ser atribuida à presença de grupos carboxílicos e metoxipolietilenoglicol aleatoriamente distribuídos ao longo da cadeia polimérica e, também, ao baixo peso molecular médio. A temperaturas entre 150 a 200 °C, o polímero é reticulado (crosslinked) por reação de poliesterificação, catalisada por ácido, entre grupos carboxila e grupos hidroxila, sendo as hidroxilas provenientes tanto de poliol como de N-metilolacrilamida (NMAM). Assim, do ponto de vista térmico comporta-se como termorrígido, sendo nesta condição insolúvel em água e adequado atuar como ligante na manufatura de materiais cerâmicos. Medidas de mobilidade eletroforética e viscosidade são aplicadas à caracterização de caulim e do sistema polimérico a fim de avaliar a potencialidade de aplicação como dispersante desta argila. Também, as transições dos estados termoplásticos para termorrigidos foram determinadas por análise termogravimétrica (TG) e análise dinâmico mecânica (DMA) nos polímeros isoladamente e depois com medidas de resistência mecânica do sistema caulim/polímero. O sistema apresentou comportamento dispersante em água e ligante após cura. Um sistema polimérico assim sintetizado foi propriamente curado por calor tornando- se, na forma termorrígida, um ligante para peças cerâmicas com propriedades mecânicas de alto desempenho, como resistência a flexão no estado cru (green strenght). / This work presents the study of a polymeric bi-component system made from Poly(carboxylic acid)-Poly(ether-polyol) primarily constituted of an acrylic acid polymerized through the process of aqueous solution polymerization by free radical mechanism, to which a poly(ether-polyol) has been sequentially added, both of them of low average molecular weight. Such a system has the aim to act as dispersing-binding balance on CADAM kaolin targeting to evaluate the applicability potential or the preparation of ceramic bodies as this polymeric system presents thermoplastic and thermosetting properties at different temperatures. Were made the synthesis of 03 polymeric system prototypes which criteria for choice was based on pH of the system at whole sense, that is, regarding the several steps for polymers preparation and its final application. It is knowledge that esterification reaction between COOH-OH groups requires acid catalyst to occur, which usually is done at pH below 4 and, in this work this pH is due to p-toluene sulfonic acid that act as esterification catalyst. In this range of pH, due to the isoeletric point of kaolin to be below 4 the electrostatic stabilization of dispersion is unlikely to occur, from which reason was looked for an alternative mechanism to achieve the dispersion stabilization, among them the steric mechanism arises an option. The polymeric system of this study is the form of an aqueous solution, which actually is a homogeneous blend of a copolymer of acrylic acid, N-Methylolacrylamide Methoxypolyethyleneglycol Methacrylate (MPEGMA) and Poly(ether-polyol). The Poly(etherpolyol) and the N-Methylolacrylamide presents at the polymeric system are the main sources of hydroxyl groups to enhance the polyesterification reaction for further crosslinking at temperatures from 160 to 200 °C. At the thermoplastic state the polymeric system made by Poly(carboxilic acid)poly(ether-polyol) macromolecules may be used as clay dispersant focusing on kaolin for this work. The dispersant property may be attributed to the carboxylic and methoxypolyethyleneglycol group randomly distributed along the polymeric chain backbone and, also to the low average molecular weight. At temperatures between 150 to 200 °C, the polymer is crosslinked by polyesterification reaction catalized by acid between carboxyl groups and hydroxyl groups, in such way that hydroxyls groups comes both from the polyol base polymer and NMethylolacrylamide (NMAM) present at first polymer backbone. Thus, through a thermal standpoint it behaves as thermoset being that, under this condition, water insoluble and adequate to act as binder for manufacturing of ceramic materials. Electrophoretic mobility and viscosity measurements were applied for the characterization of kaolin and the polymeric system targeting to the evaluation its potential application as a dispersant for this clay. Also, the transitions from the thermoplastic to the thermoset state have been determined by thermo-gravimetric analysis (TG) and dynamicmechanical analysis (DMA) for the Poly(carboxylc acid)poly(ether-polyol) polymers alone and further by mechanical resistance measurements for a clay-polymer system. The system has presented both dispersant behavior on aqueous media and binder just afterward cure. A polymeric system thus synthesized was properly cured by heat turning and then, at the thermoset state, become suitable for act as a binder for ceramic bodies with high performance mechanical properties measured as flexural resistance at green strength.

This thesis focuses on transport properties and durability of liquid crystalline polymers (LCP)and fibre reinforced plastics (FRP) with regard to application in industrial process equipment.In the first part of the study the possibility of using a thermotropic LCP of type Vectra A950as lining material for FRP process equipment was investigated. Its performance wascompared to that of a fluorinated ethylene propylene copolymer (FEP) with respect tochemical and permeation resistance. Transport property and chemical resistance data wereestablished for different types of LCP film (compression molded, uniaxially and biaxiallyoriented film) exposed to selected chemicals chosen to represent typical industrial processenvironments. Annealing of the LCP, which may reduce the disclination density and henceimprove the barrier properties, induced a crystallinity increase, but did not significantlyimprove the barrier and chemical resistance properties. Different surface treatments toincrease the bonding between the LCP and FRP were explored. The conclusion was that LCPhas potential to serve as lining material for FRP in contact with water, organic solvents andnon-oxidizing acid environments, although certain issues, such as jointing techniques, stillhave to be evaluated. The second part of the study focused on transport and long-termproperties of commercial thermoset and FRP materials for industrial process equipment inaqueous environments (50 – 95 °C, water activity 0.78 – 1, exposure time ≤ 1000 days). Thewater transport properties in different thermosets were related to their chemical structureusing the solubility parameter concept. The transport of water in the thermosets with differentchemical structures could be predicted from the water activity, regardless of the actual type ofionic or non-ionic solute in the solution. An empirical relationship, independent of boththermoset chemistry and temperature, was established to describe the water concentration inthe thermoset as a function of water activity and the water concentration in pure water. Inlong-term, the water concentration in the thermosets increased with exposure time. Thisseemed to be primarily related to stress relaxation processes induced by water absorption andcertain leaching effects. The effects of hydrolysis seemed to be small. The glass fibrereinforcement may to various extents affect the water transport properties by capillarydiffusion and additional absorption around fibre bundles. The extent of such processesseemed to depend on temperature, water activity and the type of thermoset and reinforcement.The present work may be a useful contribution to an increased understanding of water effectsand durability of FRP process equipment. However, open questions still remain for a morecomprehensive durability analysis. / QC20100629

<p>This thesis describes the synthesis and characterization ofbranched semi-crystalline polymers. Included in this work isthe SEC characterization of a series of dendrimers. Thebranched semi-crystalline polymers were synthesized in order toinvestigate the concept of their use as powder coatings resins.This concept being that the use of branched semi-crystallinepolymers in a UV-cured powder coating system may offer a lowertemperature alternative thus allowing the use of heat sensitivesubstrates and the added benefit of a reduced viscositycompared to linear polymers.</p><p>A series of branched poly(ε-caprolactone)’s (PCL)(degree of polymerization: 5-200) initiated from hydroxylfunctional initiators were synthesized. The final architectureswere controlled by the choice of initiator structure;specifically the dendritic initiators yielded starbranchedPCL’s while the linear initiator yielded comb-branchedPCL’s. The dendritic initiators utilized were: (1) a3rd-generation Boltorn H-30, commercially availablehyperbranched polyester with approximately 32 hydroxyl groups,(2) a 3rd-generation dendrimer with 24 hydroxyl groups, and (3)a 3rd-generation dendron with 8 hydroxyl groups. Linear PCL wassynthesized for comparison. All dendritic initiators are basedon 2,2- bis(methylol) propionic acid. The comb-branchedpolymers were initiated from a modified peroxide functionalpolyacrylate. The resins were end-capped withmethylmethacrylate in order to produce a cross-linkable system.The polymers and films were characterized using 1H NMR, 13CNMR, SEC, DMTA, DSC, FT-IR, FT-Raman, rheometry and a rheometercoupled to a UV-lamp to measure cure behavior.</p><p>The star-branched PCL’s exhibited considerably lowerviscosities than their linear counterparts with the samemolecular weight for the molecular region investigated (2-550kg mol-1). It was also found that the zero shear viscosityincreased roughly exponentially with M.</p><p>The PCL star-branched resins are semi-crystalline and theirmelting points (Tm) range from 34-50°C; films can beformed and cured below 80°C. The viscoelastic behaviourduring the cure showed that the time to reach the gel point, afew seconds, increased linearly with molecular weight. Thecrossover of G’and G’’was used as the gelpoint. Measurement of mechanical properties of films showedthat the low molecular weight polymers were amorphous whilethose with high molecular weight were crystalline after cure.The polymerization of 5,5-dimethyl-1,3-dioxane-2-one (NPC) fromoligo- and multifunctional initiators was evaluated utilizingcoordination and cationic polymerization. Two tin basedcatalysts, stannous(II) 2-ethylhexanoate and stannous(II)trifluoromethane sulfonate, were compared with fumaric acid.Fumaric acid under bulk conditions resulted in lowerpolydispersity and less chance of gelling. The synthesis ofstar-branched polymers was confirmed by SEC data. The starpolymers exhibited a Tg at 20-30°C and a Tm at about100°C.</p><p>All semi-crystalline resins exhibited a fast decrease inviscosity at Tm. Blends of combbranched semi-crystalline resinsand amorphous resins exhibited a transition behavior inbetweenthat of pure semi-crystalline resins and that of amorphousresins.</p><p>The SEC characterization of a series of dendrimers withdifferent cores and terminal groups showed that the core had animpact on the viscosimetric radius of the core while theterminal groups appeared to have no effect.</p><p><b>Keywords:</b>star-branched, semi-crystalline,comb-branched, ring-opening polymerization,poly(ε-caprolactone), dendritic, thermoset, lowtemperature curing, powder coating, UVcuring,poly(5,5-dimethyl-1,3-dioxane-2-one), size exclusionchromatography, rheology, dendritic aliphatic polyester</p>

Werkstoffe auf Basis duroplastischer Harze besitzen exzellente Gebrauchseigenschaften für viele Bereiche des industriellen Einsatzes. Vor allem durch die Spritzgießverarbeitung rieselfähiger duroplastischer Formmassen entsteht ein hohes Substitutionspotential gegenüber Bauteilen aus Metallen oder Hochleistungsthermoplasten. Jedoch führen bestehende Erkenntnisdefizite im Prozessverständnis zu Ressentiments hinsichtlich des Einsatzes duroplastischer Werkstoffe. Ziel der Untersuchungen dieser Arbeit war die Ermittlung und Analyse der prozessinduzierten Werkstoffstruktur von spritzgegossenen technischen Phenolharzformteilen. Dabei wurden zum einen das Füllen der Werkzeugkavität und die sich ausbildende Faserorientierung untersucht und zum anderen die sich während des Temperns verändernde chemische Struktur. Anhand von Platten- sowie Zugprüfkörpern wurden sowohl beim Spritzgießen als auch beim Tempern Parametervariationen durchgeführt und die jeweils resultierende Werkstoffstruktur sowie deren Einfluss auf die Formteileigenschaften analysiert. Die Ergebnisse zeigen, dass die Strömungsverhältnisse während der Werkzeugfüllung stark von den Prozessparametern und der Werkstoffzusammensetzung abhängig sind. Dadurch wird auch die Faserorientierung beeinflusst, sodass im Formteil lokal und richtungsabhängig stark unterschiedliche Eigenschaften entstehen können. Darüber hinaus konnte anhand einer alternativen Tempermethode geklärt werden, warum es beim Tempern zu einem Abfall der mechanischen Eigenschaften kommt und eine Möglichkeit zur Vermeidung gegeben werden. / Because of their excellent properties, thermosets can be applied in a bright range of industrial applications. Especially thermoset molding compounds can be processed highly effective by injection molding, which enables them to substitute metals or high performance thermoplastics. But there is a deficit in process understanding, which limits the industrial application. The objective of this work is the investigation and analysis of the process induced material structure of injection molded technical phenolic components. Therefor the filling of the cavity with the resulting fiber orientation and the chemical processes during post-curing were examined. A parameter variation with injection molded plate and tensile specimens were done and the resulting material structure and the effect on the component properties were analyzed. The results show a big influence of the process parameter and the material on the flow condition during the filling of the cavity. Thereby also the fiber orientation is affected. This leads to process-depending local and direction-depending properties. In addition, this work shows an alternative method for post-curing to avoid the decrease of mechanical properties.

Spritzgießbare Duroplaste zeichnen sich durch hohe thermo-mechanische Beständigkeit, geringe Schwindung und niedrige Materialkosten aus. Damit können die Anforderungen an spritzgegossene Präzisionsbauteile für den Automobilbau erreicht werden. Im Rahmen der vorliegenden Arbeit werden unterschiedliche Novolak-Phenolformmassen hinsichtlich ihres hygroskopischen Verhaltens und dessen Auswirkung auf die Spritzgießverarbeitung und die Bauteilqualität untersucht. Das Absorptionsverhalten kann mithilfe der Fick’schen Diffusionsgesetzte näherungsweise beschrieben werden. Auf Basis von mechanischen Untersuchungen sowie der Beurteilung der Maßhaltigkeit eines Präzisionsdemonstrators hinsichtlich Schwindung und Verzug wird zudem der Einfluss der Prozessparameter beim Spritzgießen bestimmt. Die vorgestellten Untersuchungen zeigen die Grenzen der Verarbeitung und der realisierbaren Bauteilqualität auf, die auf die großserientaugliche Verarbeitung von duroplastischen Bauteilen übertragen werden können. / Injection moldable thermosetting materials show excellent material properties, e.g. high thermo-mechanical resistance and reduced shrinkage in combination with low material cost. Thus, technical requirements for high performance parts for automotive applications can be achieved. In the scope of this work different phenolic novolac compounds were investigated regarding their hygroscopic behavior with its influence for injection molding and product quality. The absorption can be approximately described by Fick’s-Diffusion-Model. The interrelationship of injection molding parameters and the thermo-mechanical behavior is examined on the basis of mechanical testing and the assessment of the dimensional accuracy for a thermoset high precision part. The presented investigations point to the limit of processing and realizable part quality which can be transferred for high performance parts molded in mass production.

This thesis describes the synthesis and characterization ofbranched semi-crystalline polymers. Included in this work isthe SEC characterization of a series of dendrimers. Thebranched semi-crystalline polymers were synthesized in order toinvestigate the concept of their use as powder coatings resins.This concept being that the use of branched semi-crystallinepolymers in a UV-cured powder coating system may offer a lowertemperature alternative thus allowing the use of heat sensitivesubstrates and the added benefit of a reduced viscositycompared to linear polymers. A series of branched poly(ε-caprolactone)’s (PCL)(degree of polymerization: 5-200) initiated from hydroxylfunctional initiators were synthesized. The final architectureswere controlled by the choice of initiator structure;specifically the dendritic initiators yielded starbranchedPCL’s while the linear initiator yielded comb-branchedPCL’s. The dendritic initiators utilized were: (1) a3rd-generation Boltorn H-30, commercially availablehyperbranched polyester with approximately 32 hydroxyl groups,(2) a 3rd-generation dendrimer with 24 hydroxyl groups, and (3)a 3rd-generation dendron with 8 hydroxyl groups. Linear PCL wassynthesized for comparison. All dendritic initiators are basedon 2,2- bis(methylol) propionic acid. The comb-branchedpolymers were initiated from a modified peroxide functionalpolyacrylate. The resins were end-capped withmethylmethacrylate in order to produce a cross-linkable system.The polymers and films were characterized using 1H NMR, 13CNMR, SEC, DMTA, DSC, FT-IR, FT-Raman, rheometry and a rheometercoupled to a UV-lamp to measure cure behavior. The star-branched PCL’s exhibited considerably lowerviscosities than their linear counterparts with the samemolecular weight for the molecular region investigated (2-550kg mol-1). It was also found that the zero shear viscosityincreased roughly exponentially with M. The PCL star-branched resins are semi-crystalline and theirmelting points (Tm) range from 34-50°C; films can beformed and cured below 80°C. The viscoelastic behaviourduring the cure showed that the time to reach the gel point, afew seconds, increased linearly with molecular weight. Thecrossover of G’and G’’was used as the gelpoint. Measurement of mechanical properties of films showedthat the low molecular weight polymers were amorphous whilethose with high molecular weight were crystalline after cure.The polymerization of 5,5-dimethyl-1,3-dioxane-2-one (NPC) fromoligo- and multifunctional initiators was evaluated utilizingcoordination and cationic polymerization. Two tin basedcatalysts, stannous(II) 2-ethylhexanoate and stannous(II)trifluoromethane sulfonate, were compared with fumaric acid.Fumaric acid under bulk conditions resulted in lowerpolydispersity and less chance of gelling. The synthesis ofstar-branched polymers was confirmed by SEC data. The starpolymers exhibited a Tg at 20-30°C and a Tm at about100°C. All semi-crystalline resins exhibited a fast decrease inviscosity at Tm. Blends of combbranched semi-crystalline resinsand amorphous resins exhibited a transition behavior inbetweenthat of pure semi-crystalline resins and that of amorphousresins. The SEC characterization of a series of dendrimers withdifferent cores and terminal groups showed that the core had animpact on the viscosimetric radius of the core while theterminal groups appeared to have no effect. Keywords:star-branched, semi-crystalline,comb-branched, ring-opening polymerization,poly(ε-caprolactone), dendritic, thermoset, lowtemperature curing, powder coating, UVcuring,poly(5,5-dimethyl-1,3-dioxane-2-one), size exclusionchromatography, rheology, dendritic aliphatic polyester / <p>NR 20140805</p>

SILVA, André Leandro. Nanobiocompósitos superparamagnéticos para aplicação como antenas ressoadoras dielétricas. 2014. 126 f. : Dissertação (mestrado) - Universidade Federal do Ceará, Departamento de Quimica Orgânica e Inorgânica, Programa de Pós-Graduação e Biotecnologia, Renorbio - Rede Nordeste de Biotecnologia, Fortaleza-CE, 2014. / Submitted by demia Maia (demiamlm@gmail.com) on 2016-05-20T13:09:52Z No. of bitstreams: 1 2014_tese_alsilva.pdf: 6480806 bytes, checksum: 946e32810e24c5137dfbba52bfd30bb8 (MD5) / Approved for entry into archive by demia Maia (demiamlm@gmail.com) on 2016-05-20T13:10:43Z (GMT) No. of bitstreams: 1 2014_tese_alsilva.pdf: 6480806 bytes, checksum: 946e32810e24c5137dfbba52bfd30bb8 (MD5) / Made available in DSpace on 2016-05-20T13:10:43Z (GMT). No. of bitstreams: 1 2014_tese_alsilva.pdf: 6480806 bytes, checksum: 946e32810e24c5137dfbba52bfd30bb8 (MD5) Previous issue date: 2014 / There is a growing global interest for the development of green technologies that allow the use of products with less damage to environment, as well as for maximum and sustainable use of natural resources. The main aim of this study was to develop superparamagnetic nanobiocomposites for application as dielectric resonator antennas. For this purpose, a biobased thermoset plastic was prepared by using cardanol as an alternative to petrochemical phenol. This thermoset plastic was used as a polymer matrix and biocomposites were prepared by using 15 wt% of untreated and modified sponge gourd fibers by chemical treatment (NaOH 5, 10, and 15 wt% and NaClO 1 wt%) as dispersed phase. For the nanobiocomposites preparation, besides the sponge gourd fibers insertion, the thermoset plastic were also impregnated with magnetite nanoparticles in different contents (1, 5, and 10 wt%). Techniques of Thermogravimetry (TG), Differential Scanning Calorimetry (DSC), Dynamic Mechanical Analysis (DMA), Scanning Electron Microscopy (SEM), Optical Microscopy, Transmission Electron Microscopy (TEM), X-ray Diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), Mössbauer Spectroscopy, Tensile testing, Dielectric measurements, Vibrating Sample Magnetometry (VSM) and Biodegradation in simulated soil were performed for characterization. The results showed that alkaline treatment improved the thermal stability and the crystallinity index of the sponge gourd fiber. The crosslinking agent used (Diethylenetriamine) was efficient and enabled complete cure for all materials. The biocomposites reinforced by treated fiber showed better thermal stability, superior performance in Tensile testing and greater biodegradation rates, when compared to the biocomposite reinforced by raw fiber. The magnetite particles exhibited nanometric size, high purity and crystallinity, and superparamagnetic character. All nanobiocomposites showed superparamagnetic behavior, excellent thermal stability, good biodegradation rates, and better mechanical strength for the material with magnetite 10 wt%. All dielectric resonators antennas exhibited satisfactory return loss and suitability for commercial and technological applications, especially for performance in broadband. / É crescente o interesse mundial pelo desenvolvimento de tecnologias chamadas “verdes” que possibilitem o uso de produtos com menor impacto ao meio ambiente, assim como também se fortalecem as políticas de incentivo ao aproveitamento máximo e sustentável dos recursos naturais. O principal objetivo desse estudo foi desenvolver nanobiocompósitos superparamagnéticos para aplicação como antenas ressoadoras dielétricas. Para tal, um plástico termorrígido biobaseado foi preparado utilizando o cardanol em alternativa aos fenóis petroquímicos. Esse plástico termorrígido foi utilizado como matriz para o preparo de biocompósitos, utilizando 15% em massa de fibra de bucha bruta e também modificada por tratamento químico (NaOH 5, 10 e 15% e NaClO 1%) como fase dispersa. Para o preparo dos nanobiocompósitos, além da fibra de bucha, nanopartículas de magnetita, sintetizadas pelo método da coprecipitação, foram impregnadas no plástico termorrígido em diferentes teores de 1, 5 e 10% em massa. Técnicas de Termogravimetria (TG), Calorimetria exploratória diferencial (DSC), Análise dinâmico-mecânica (DMA), Microscopia eletrônica de varredura (MEV), Microscopia óptica, Microscopia eletrônica de transmissão (MET), Difração de raios X (DRX), Espectroscopia no infravermelho com transformada de Fourier (FTIR), Espectroscopia Mössbauer, Ensaios de resistência à tração, Medidas dielétricas, Magnetometria de amostra vibrante (VSM) e Biodegradação em solo simulado foram utilizadas para caracterização. Os resultados mostraram que o tratamento alcalino melhorou a estabilidade térmica e o índice de cristalinidade da fibra de bucha. O agente reticulador utilizado (DETA) mostrou-se eficiente, possibilitando a cura completa dos materiais. Os biocompósitos com fibra tratada apresentaram maior estabilidade térmica, resistência à tração superior e melhor índice de biodegradação em relação ao biocompósito com fibra natural. A magnetita sintetizada exibiu tamanho nanométrico, além de alta pureza, alta cristalinidade e caráter superparamagnético. Todos os nanobiocompósitos exibiram superparamagnetismo e mostraram excelente estabilidade térmica, boas taxas de biodegradação e melhor resistência mecânica para o material com 10% de magnetita. Todas as antenas ressoadoras dielétricas preparadas apresentaram perda de retorno satisfatória e, portanto, adequação para fins comerciais e tecnológicos, com maior potencial para atuação em banda larga.

Thermisch und mechanisch hoch beanspruchte Bauteile im Automobil erfordern den Einsatz hochbeständiger Werkstoffe, bei gleichzeitig niedrigen Materialkosten und effizienter Verarbeitung. Rieselfähige Phenolharzformmassen zeichnen dabei eine Werkstoffklasse aus, die aufgrund ihres Eigenschaftsprofils neue Anwendungsbereiche für einen polymeren Werkstoffeinsatz ermöglichen können. Im Rahmen der vorliegenden Arbeit werden im Hinblick auf eine Bauteilentwicklung mithilfe der integrativen Simulation die Grundlagen einer ganzheitlichen Simulationskette der Prozess- und Struktursimulation von rieselfähigen Phenolharzen mit Kurz- und Langglasfaserverstärkung erarbeitet. Das auf Basis umfangreicher Prozessuntersuchungen abgeleitete Strömungsverhalten kann mithilfe des Block-/Scherströmungsmodells beschrieben werden. Die Ergebnisse der Mikrostrukturanalyse zeigen jedoch eine Orientierungsdynamik der Fasern, welche zum gegenwärtigen Zeitpunkt mithilfe der empirischen Modelle der klassischen Spritzgießsolver nicht abgebildet werden kann. Die mikromechanische Materialmodellierung erfolgt entsprechend an der experimentell ermittelten Mikrostruktur, welche die Berücksichtigung von Faserbündelungen und -krümmungen in der mechanischen Strukturanalyse erlaubt. Das abgeleitete elastoplastische Materialmodell wird zur Vorhersage des Ermüdungsverhaltens unter harmonischer und nichtharmonischer Schwingbeanspruchung um ein zyklisches Versagensmodell erweitert, welches eine mittellast- und temperaturunabhängige Berechnung unter Berücksichtigung der Anisotropie ermöglicht. Die Validierung der statischen und schwingenden Beanspruchung erfolgt an einer einfachen Probestabgeometrie sowie einem Strukturbauteil, einem PKW-Motorträger. / Thermally and mechanically highly stressed automotive components require the use of highly resistant materials, with low material costs and efficient processing. Phenolic resin molding compounds represent a class of materials, which can open up new applications for a polymeric material use due to their property profile. In the present work, the fundamentals of a simulation chain of fluid mechanical and structural simulation of phenolic resins with short and long glass fiber reinforcement are developed, with a view to component development using integrative simulation. Based on extensive process investigations the derived flow behavior can be described using the block/ shear flow model. However, the results of microstructure analysis show a dynamic of fiber orientation, which can not be predicted at the present time using the empirical models of classical injection molding simulation. Accordingly, the micromechanical modeling is carried out at the experimentally determined microstructure. That allows the inclusion of fiber bundling and bending in the mechanical structure analysis. The derived elastoplastic material model is extended by a fatigue failure model to predict the fatigue behavior under harmonic and non-harmonic cyclic stress which allows a calculation taking into account the anisotropy, the stress ratio and the temperature. The validation of the static stress and fatigue is performed both on a simple test bar geometry and a structural component, an automotive engine bracket.

Este trabalho apresenta o estudo de um sistema polimérico bi-componente formado por Poli(Ácido carboxílico)-Poli(Eter-poliol), constituído primariamente de um polímero acrílico polimerizado pelo processo de polimerização em solução aquosa por mecanismo de radicais livres ao qual foi adicionado seqüencialmente, um Poli(Eter-poliol), ambos de baixo peso molecular médio. Tal sistema tem por finalidade atuar como dispersante-ligante em sistema cerâmico à base de caulim CADAM, uma vez que este sistema apresenta propriedades termoplásticas e termorrígidas a diferentes temperaturas. Foram sintetizados 03 protótipos de um sistema polimérico e o critério para escolha teve como base o pH do sistema em sentido generalizado, isto é, compreendendo as diversas fases de preparação dos polímeros e sua aplicação final. É do conhecimento comum que a reação de esterificação entre grupos COOHOH requer catálise ácida para ocorrer, o qual usualmente é realizada em pH abaixo de 4 e, neste ensaio, este pH ácido é devido à presença de ácido para-toluenosulfônico, que atua como catalisador de esterificação. Em tal intervalo de pH, em virtude do ponto isoelétrico do caulim ser comumentemente abaixo de 4, a estabilização da dispersão de caulim por repulsão eletrostática utilizando polímeros sintéticos é improvável de ocorrer, razão pela qual buscou-se mecanismos alternativos para obtenção de uma tal estabilização, entre os quais o mecanismo estérico surge como opção. O sistema polimérico do presente estudo apresenta-se na forma de uma solução aquosa sendo, de fato, uma mistura homogênea de um copolímero de ácido acrílico, N- metiloacrilamida e metacrilato de metoxipolietileno glicol e um poli(eter-poliol). O poli(eter-poliol) e N-metilolacrilamida presentes no sistema polimérico são principais fontes de grupo hidroxila para reação de poliesterificação e formação de ligações cruzadas à temperatura de 150 a 200 °C. No estado termoplástico o sistema polimérico produzido pela mistura poli(ácido carboxílico)-poli(eter-poliol) pode ser utilizado como dispersante de argilas com especial fóco sobre caulim como tratado neste trabalho. A propriedade dispersante pode ser atribuida à presença de grupos carboxílicos e metoxipolietilenoglicol aleatoriamente distribuídos ao longo da cadeia polimérica e, também, ao baixo peso molecular médio. A temperaturas entre 150 a 200 °C, o polímero é reticulado (crosslinked) por reação de poliesterificação, catalisada por ácido, entre grupos carboxila e grupos hidroxila, sendo as hidroxilas provenientes tanto de poliol como de N-metilolacrilamida (NMAM). Assim, do ponto de vista térmico comporta-se como termorrígido, sendo nesta condição insolúvel em água e adequado atuar como ligante na manufatura de materiais cerâmicos. Medidas de mobilidade eletroforética e viscosidade são aplicadas à caracterização de caulim e do sistema polimérico a fim de avaliar a potencialidade de aplicação como dispersante desta argila. Também, as transições dos estados termoplásticos para termorrigidos foram determinadas por análise termogravimétrica (TG) e análise dinâmico mecânica (DMA) nos polímeros isoladamente e depois com medidas de resistência mecânica do sistema caulim/polímero. O sistema apresentou comportamento dispersante em água e ligante após cura. Um sistema polimérico assim sintetizado foi propriamente curado por calor tornando- se, na forma termorrígida, um ligante para peças cerâmicas com propriedades mecânicas de alto desempenho, como resistência a flexão no estado cru (green strenght). / This work presents the study of a polymeric bi-component system made from Poly(carboxylic acid)-Poly(ether-polyol) primarily constituted of an acrylic acid polymerized through the process of aqueous solution polymerization by free radical mechanism, to which a poly(ether-polyol) has been sequentially added, both of them of low average molecular weight. Such a system has the aim to act as dispersing-binding balance on CADAM kaolin targeting to evaluate the applicability potential or the preparation of ceramic bodies as this polymeric system presents thermoplastic and thermosetting properties at different temperatures. Were made the synthesis of 03 polymeric system prototypes which criteria for choice was based on pH of the system at whole sense, that is, regarding the several steps for polymers preparation and its final application. It is knowledge that esterification reaction between COOH-OH groups requires acid catalyst to occur, which usually is done at pH below 4 and, in this work this pH is due to p-toluene sulfonic acid that act as esterification catalyst. In this range of pH, due to the isoeletric point of kaolin to be below 4 the electrostatic stabilization of dispersion is unlikely to occur, from which reason was looked for an alternative mechanism to achieve the dispersion stabilization, among them the steric mechanism arises an option. The polymeric system of this study is the form of an aqueous solution, which actually is a homogeneous blend of a copolymer of acrylic acid, N-Methylolacrylamide Methoxypolyethyleneglycol Methacrylate (MPEGMA) and Poly(ether-polyol). The Poly(etherpolyol) and the N-Methylolacrylamide presents at the polymeric system are the main sources of hydroxyl groups to enhance the polyesterification reaction for further crosslinking at temperatures from 160 to 200 °C. At the thermoplastic state the polymeric system made by Poly(carboxilic acid)poly(ether-polyol) macromolecules may be used as clay dispersant focusing on kaolin for this work. The dispersant property may be attributed to the carboxylic and methoxypolyethyleneglycol group randomly distributed along the polymeric chain backbone and, also to the low average molecular weight. At temperatures between 150 to 200 °C, the polymer is crosslinked by polyesterification reaction catalized by acid between carboxyl groups and hydroxyl groups, in such way that hydroxyls groups comes both from the polyol base polymer and NMethylolacrylamide (NMAM) present at first polymer backbone. Thus, through a thermal standpoint it behaves as thermoset being that, under this condition, water insoluble and adequate to act as binder for manufacturing of ceramic materials. Electrophoretic mobility and viscosity measurements were applied for the characterization of kaolin and the polymeric system targeting to the evaluation its potential application as a dispersant for this clay. Also, the transitions from the thermoplastic to the thermoset state have been determined by thermo-gravimetric analysis (TG) and dynamicmechanical analysis (DMA) for the Poly(carboxylc acid)poly(ether-polyol) polymers alone and further by mechanical resistance measurements for a clay-polymer system. The system has presented both dispersant behavior on aqueous media and binder just afterward cure. A polymeric system thus synthesized was properly cured by heat turning and then, at the thermoset state, become suitable for act as a binder for ceramic bodies with high performance mechanical properties measured as flexural resistance at green strength.

Werkstoffe auf Basis duroplastischer Harze besitzen exzellente Gebrauchseigenschaften für viele Bereiche des industriellen Einsatzes. Vor allem durch die Spritzgießverarbeitung rieselfähiger duroplastischer Formmassen entsteht ein hohes Substitutionspotential gegenüber Bauteilen aus Metallen oder Hochleistungsthermoplasten. Jedoch führen bestehende Erkenntnisdefizite im Prozessverständnis zu Ressentiments hinsichtlich des Einsatzes duroplastischer Werkstoffe. Ziel der Untersuchungen dieser Arbeit war die Ermittlung und Analyse der prozessinduzierten Werkstoffstruktur von spritzgegossenen technischen Phenolharzformteilen. Dabei wurden zum einen das Füllen der Werkzeugkavität und die sich ausbildende Faserorientierung untersucht und zum anderen die sich während des Temperns verändernde chemische Struktur. Anhand von Platten- sowie Zugprüfkörpern wurden sowohl beim Spritzgießen als auch beim Tempern Parametervariationen durchgeführt und die jeweils resultierende Werkstoffstruktur sowie deren Einfluss auf die Formteileigenschaften analysiert. Die Ergebnisse zeigen, dass die Strömungsverhältnisse während der Werkzeugfüllung stark von den Prozessparametern und der Werkstoffzusammensetzung abhängig sind. Dadurch wird auch die Faserorientierung beeinflusst, sodass im Formteil lokal und richtungsabhängig stark unterschiedliche Eigenschaften entstehen können. Darüber hinaus konnte anhand einer alternativen Tempermethode geklärt werden, warum es beim Tempern zu einem Abfall der mechanischen Eigenschaften kommt und eine Möglichkeit zur Vermeidung gegeben werden. / Because of their excellent properties, thermosets can be applied in a bright range of industrial applications. Especially thermoset molding compounds can be processed highly effective by injection molding, which enables them to substitute metals or high performance thermoplastics. But there is a deficit in process understanding, which limits the industrial application. The objective of this work is the investigation and analysis of the process induced material structure of injection molded technical phenolic components. Therefor the filling of the cavity with the resulting fiber orientation and the chemical processes during post-curing were examined. A parameter variation with injection molded plate and tensile specimens were done and the resulting material structure and the effect on the component properties were analyzed. The results show a big influence of the process parameter and the material on the flow condition during the filling of the cavity. Thereby also the fiber orientation is affected. This leads to process-depending local and direction-depending properties. In addition, this work shows an alternative method for post-curing to avoid the decrease of mechanical properties.