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Relevant factors in the path of successful implementation of Lean

In any business environment companies experience challenges and competition.
In this current worldwide economic crisis, the stakes are now higher. With every crisis
comes opportunity. The best companies with the best methods and processes that create
highest quality product for less money will have an extraordinary advantage over their
less efficient, lower quality competition. The term ‘Lean’ describes how Toyota does
business: fewer humans, less effort, less investment, fewer defects, less time to develop,
less inventory. For companies that have truly understood and implemented these
principles the effects are significant; but many others have failed Lean initiatives. What
factors are necessary for a company to successfully adopt the processes proven by over
50 years of success in Toyota? Using both primary and secondary research, I compared
attributes of four companies, three of which were successful, and one that did not make
the conversion. Three main factors emerged, the Technical Factor -- knowing both your
core business and having a deep understanding of Lean principles, the Management
Factor -- strong leadership operating within Lean principles and with hands-on approach,
and the Human Factor -- approaching the workforce with respect and employee
engagement in problem-solving process. The following is a brief review of these factors
and the tools and concepts that undergird them. / text

Identiferoai:union.ndltd.org:UTEXAS/oai:repositories.lib.utexas.edu:2152/ETD-UT-2011-12-4654
Date08 February 2012
CreatorsCarroll, Benjamin Todd
Source SetsUniversity of Texas
LanguageEnglish
Detected LanguageEnglish
Typethesis
Formatapplication/pdf

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