This work examines the fundamental flow behaviour of granular materials under conditions relevant to blast furnace. Such a study may have some impact on the development of new technology to improve performance of blast furnace operation. The blast furnace operation involves rich granular dynamics phenomena which currently attract a strong interest from wide scientific and engineering community. In this work, percolation phenomenon is analyzed extensively. Percolation phenomenon is one of the most significant factors which cause particle segregation and mixing. In blast furnace when sinter and coke of different size and density are charged, percolation phenomenon occurs. In this work percolation properties like percolation velocity, residence time distribution and radial dispersion are checked for different material properties of percolating particles. It was found that percolation behaviour is related to many factors. Percolation properties of a single particle and also for batches of percolating particle were examined. The effect of external forces on percolation properties is also checked. DEM simulation method was found to be suitable for analysis of percolation flow behaviour of different types of particles. It was also found that the change of packed bed conditions has a great impact on particle percolation and segregation behaviour. In a packed bed, vibration and liquid of different properties were introduced. Particle dynamics in descending packed bed condition was checked. The effect of vibration and descending velocity was measured for percolation behaviour. Both vibration frequency and amplitude are important factors for particle flow in such a packed bed. Descending velocity of packed particles combined with vibration was found to have a pronounced impact on percolation behaviour. Liquid properties like viscosity and density affect particle dynamics significantly. Particle segregation in a pile was investigated as an extension of the percolation study. The effects of diameter ratio of binary feed, initial mixing ratio, feed rate in case of central feeding on conical pile were investigated. It was found that all of those parameters affect particle flow and segregation. Flowing layer over static pile was simulated and velocity profile and mixing ratio in different layers were observed. 3-D Screening Layer model was validated by DEM and experiment. In case of multipoint feed system, a conical pile which is similar to the deadman of a blast furnace was generated and the flowing layer characteristics over this static pile was also analysed.

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<p> An experimental investigation has been conducted into the reduction of iron oxides under blast furnace conditions. The necessary equipment has been designed, constructed and tested, and a program of study on two types of prereduced ore materials has been completed.</p> / Thesis / Master of Science (MSc)

Thesis: Sc. D., Massachusetts Institute of Technology, Department of Materials Science and Engineering, 1980 / Vita. / Includes bibliographical references. / by Balkishan Agrawal. / Sc. D. / Sc. D. Massachusetts Institute of Technology, Department of Materials Science and Engineering

Os cimentos de escória apresentam boas possibilidades de mercado, especialmente em aplicações em que o cimento Portland não possa ser utilizado ou onde o seu uso provoque uma elevação dos custos. A confecção de matrizes para fibras sensíveis aos álcalis e a produção de cimentos com baixo calor de hidratação são exemplos. Neste trabalho, a escória foi ativada com silicato de sódio e cal hidratada. O ativador foi formulado de maneira a proporcionar teores de Na2O de 2,5% e 5%, SiO2 de 0% a 14,8% e Ca(OH)2 de 0%, 2,5% e 5%. O aumento dos teores de Na2O e de SiO2, dentro de determinados limites, propicia um notável crescimento da resistência à compressão. Este crescimento da resistência está associado a uma diminuição da porosidade, para um mesmo fator/água aglomerante. Certamente a diminuição da porosidade é devida a um menor grau de organização cristalina dos produtos hidratados, decorrente do aumento da velocidade de precipitação de hidratados e de gel de N-C-S-H. A adição de Ca(OH)2 diminui a velocidade de perda da trabalhabilidade. Os cimentos de escória ativada com silicatos de sódio podem apresentar resistência à compressão de até 100 MPa, superior à dos cimentos Portland, com calor de hidratação da mesma ordem de grandeza. A velocidade de carbonatação destes cimentos é equivalente a dos cimentos Portland de mesma resistência. No entanto, estes cimentos apresentam maior retração hidráulica. / Binders based on ground granulated blast furnace slag (BFS) are suitable for the building industry, mainly if the use of Portland cement is expensive or may cause problems, such as: alkali sensitive fibre-reinforced cement and concretes and low heat-hydration concretes. BFS is activated by sodium silicates and hydrated lime. The compound\'s proportions are: Na2O - 2.5 and 5.0%; SiO2 from 0 to 14.8%; CaOH2 - 0, 2.5 and 5%. The increase of Na2O and SiO2 amounts allows a considerable improvement of binder strength, with values up to 100 MPa. This increase of the strength is related to the decrease of the porosity for a constant water-binder ratio. The porosity is affected certainly by the reduction of the degree of cristalynity of the hydrated compounds, due to the increase of the speed of precipitation of the hydrates or the N-C-S-H gel. It is possible to obtain BFS binders stronger than the Portland cement, with similar hydration heat. The carbonation rate of these new binders is equivalent to those of Portland cement specimens with similar strength. However these BFS binders have higher drying shrinkage.

Resumo: Esta dissertação analisou a viabilidade técnica de gaseificação de lama de alto de alto forno da ArcelorMittal Tubarão para produção de gás visando uma utilização interna. A gaseificação foi conduzida através de simulação em modelo de equilíbrio químico TCW - Termochemical Information and Equlibrium Calculation. Foram simuladas 3 misturas para gaseificação: a) 100% carvão metalúrgico de alto volátil (base das misturas), b) de lama de alto forno com 85% de carvão metalúrgico alto volátil e c) de lama de alto forno com 75% de carvão metalúrgico alto volátil. Os dois parâmetros principais que definiram a viabilidade técnica de gaseificação de lama de alto forno foram poder calorífico inferior - PCI e faixas de trabalho temperaturas no reator. O PCI do gás foi calculado a partir das frações molares de H2 e CO contidas no gás obtidos nas misturas simuladas / Abstract: This dissertation analyzed the technical viability of blast furnace slurry gasification with the objective of using the obtained gas at ArcelorMittal Tubarão. The process was simulated using an equilibrium program, the TCW - Termochemical Information and Equilibrium Calculation. Three mixtures were considered for gasification: a) 100% high volatile metallurgical coal (the base of the mixtures), b) 15% slurry and 85% coal, and c) 25% slurry and 25% coal. The two main parameters that defined the technical viability of the blast furnace slurry were the mixture Low Heat Value (LHV) and the temperature ranges for work in the gasification reactor. The LHV was calculated from the molar fractions of H2 and CO in the gas obtained in the simulation / Orientador: João Andrade de Carvalho Junior / Coorientador: Sergio Leite Lopes / Banca: Luiz Roberto Carrocci / Mestre

The blast furnace is still the dominant form of iron production, but over the years, direct reduction methods have increased due to a number of reasons. Overall, iron production methods have optimal requirements with respect to the feed materials especially iron ore. In this study, tests were carried out on Muko iron ore from Uganda to analyse its suitability to meet the feed requirements of today's dominant iron production methods. More specifically, the Tumbler, Abrasion, and Shatter Indices of the ore were determined. In addition, porosity, thermoanalysis, and reducibility tests were performed. Overall, the Muko ore was found to have good mechanical properties exemplified with tumble and shatter index data &gt;89.0 wt% and &lt;2.5 wt%, respectively. Furthermore, its reducibility at 0.87%/min is within the acceptable range as a natural material feed for blast furnace and direct reduction furnaces. Also, the energy requirement for heating the ore to 1100°C was found to be higher in the samples containing a wider size range of irregular grains and the largest contaminations. In summary, it is concluded that the Muko iron ore has good physical and metallurgical properties to serve as a natural material for the blast furnace and direct reduction furnaces. / <p>QC 20130531</p> / Sustainable Technology Development in the Lake Victoria Region

Thanks to the booming of China and eastern Europe demanding, the world steel annual production soaring from 0.75 billion tons in 1990 to 1.239 billion tons in 2006, the percentage of top 10 steel company is 28.43% of the world production and it is a history record. It looks like raw material industrial like steel makers are shinning. Nevertheless, due to merge of the steel industry and final product customer of local market were shifting to the China market, threaten are increasing. Therefore, to find out how China Steel gains more competition through her resource integration becomes main reason of this research. In Blast Furnace steel making, the co-relationship between upstream and downstream is highly cohesive, China Steel has started to set up her Process computer system since 1979. The main function of the Process computer is to receive production order from ERP system and download the receipt to the low level controller through its built in model; During production, the Process computer also track the material from semi-product to the final product, A Quality evaluation system in every Process computer system also helping the production supervisor to make sure the quality of the outlet. To leverage the thirty years Process computer know-how becomes main search of this essay. Through survey of Dragon steel¡BChung-Hung Info Steel and Inform-Champ corporation to study their current status of the system¡Borganization and requirement, list all the demanding and possible solution as an information base, then use RBV to analysis these demanding. This research will based on the process computer know-how center of the CSC Process control computer shop to establish a new process to contribute the following ¡§Rent¡¨ in CSC group: (1). To readjust the data flow of CSC Process control computer shop based on the competition acknowledge survey of all the team members in this shop. (2) To support Chung-Hung Steel for his revamping and new process control computer system. (3) To support Dragon steel to establish his own maintenance system and to handle the new project of the Dragon Steel to minimize the project organization manpower. (4) To establish a common platform of spare parts and an integrated purchasing system to minimize the stock of spare parts and to meet the economic scale on purchasing. (5) To establish a model research center in China steel as a CSC Group model ware. (6) To assist ICSC to set-up his total solution capability of process computer technology

The raceway in the ironmaking blast furnace is a void in front of the hot blast tuyeres where coke and supplementary fuel burn to supply heat to the ironmaking process. The air velocity through the tuyeres is high (around 200 m/s) and this causes the coke particles to circulate in a rotating flow field inside the raceway. The size and shape of the raceway determine the gas flow dstribution, the reactions that occur, and the temperature profiles in the lower part of the blast furnace. It is for these reasons that the raceway has been extensively researched in the past. . Literature review revealed that forming and breaking of the raceway has not been yet studied. So, in the present study, we have concentrated our effort to study the formation and breaking of the raceway for different blast and bed parameters. The experiments have been performed in two-dimensional glass models. An attempt has been made to develop a correlation for each case. The formation of the void has been studied with change in parameters like density and size of the particles, bed height. The theory of the void formation has been derived from the fundamental principles. The formation of raceway, has been studied with the change in blast parameters like particle density and diameter, bed height and model width. It was found that when raceway is formed there is a sudden increment in pressure drop. The condition for breaking of the raceway, has been studied with change in blast and bed parameters like particle size and density, bed height and model width. It was observed that during the breaking of raceway, pressure decreases continuously. New semi-empirical correlations have been developed using dimensional analysis for formation of void, formation of raceway, and breaking of the raceway. The raceway growth also characterized with change in model width, flow rate, particle diameter, density of the particles and bed height. A few experimental results have been compared with published data. New semi-empirical correlation have been developed using dimensional analysis for the growth of raceway. Velocity of the gas exiting from top of the bed has been measured with the help of hot wire anemometer. It was observed that the velocity leaving from the bed is more on top of the raceway compared to the velocity leaving from the other parts of the bed. High velocity was observed near the wall of the model. Coefficient of wall-friction and angle of internal friction in presence and absence of gas were studied to explain the effect of bed height on formation of the void and raceway. It was observed that in presence of gas, coefficient of friction between the particles and wall and angle of internal friction between particles decreased, compared to the values in absence of gas. To study the effect of mixed particles, on the formation and breaking of the raceway, different sized particles in fixed proportion were taken. It was found that the experiments were more reproducible in case of uniform sized particles compared to mixed particles. It was also observed that for the same average particle diameter, mixture particles requires more velocity to form the void and raceway. New semi-empirical correlations have been developed using dimensional analysis for the formation of void, formation of raceway, growth of the raceway, and breaking of the raceway. Finally, an attempt has been made to quantify the various forces (pressure, bed weight & frictional forces) present in the raceway. Results show that further investigation is required in quantifying these forces properly.

The PCI technology is well established for reducing the consumption of economic and environmentally expensive coke in blast furnace iron-making. Often, coal blends show unexpected combustion performance which cannot be explained on the basis of individual coal properties particularly coal rank and volatile matter. Several coals were combusted in this study under controlled conditions in a drop tube furnace. Fixed bed reactor, XRD, SEM and BET analyses were used to understand the mechanism of combustion of coal blends. Burnout of the coal blends did not change linearly with volatile matter of blends. The study demonstrated that combustion behaviour of coal blends was influenced by several properties of individual coals and cannot be estimated by using any single coal parameter. Carbon structure of coal as well as the interaction of volatile matter of individual coals was found to have a strong influence on the burnout of coal blends. Pet-cokes were generally found to burn with a greater difficulty. Carbon structure of pet-cokes was found to have a significant effect on the burnout such that coal blends with highly ordered pet-coke indicated lower burnout. The study shows that up to 10% of pet coke did not change the burnout of PCI blends significantly. As far as combustion is concerned, the drop tube furnace test provides a reasonable distinction of the effect of coal properties for PCI application.