Submitted by marcelo capella de campos (kapellla@yahoo.com.br) on 2018-03-16T15:03:39Z No. of bitstreams: 1 Campos_MC - tese corrigida.pdf: 3583190 bytes, checksum: 1db0dbc48ebc01935b750b73717116dc (MD5) / Approved for entry into archive by Maria Marlene Zaniboni null (zaniboni@bauru.unesp.br) on 2018-03-16T19:03:37Z (GMT) No. of bitstreams: 1 campos_mc_dr_bauru.pdf: 3583190 bytes, checksum: 1db0dbc48ebc01935b750b73717116dc (MD5) / Made available in DSpace on 2018-03-16T19:03:37Z (GMT). No. of bitstreams: 1 campos_mc_dr_bauru.pdf: 3583190 bytes, checksum: 1db0dbc48ebc01935b750b73717116dc (MD5) Previous issue date: 2018-01-26 / Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES) / Os laminados de compósitos poliméricos possuem um valor já consagrado dentro das aplicações mecânicas e industriais. Sua versatilidade aliada a suas propriedades mecânicas, incentivam o aumento das aplicações, devido em partes pela facilidade de construção, tornando-os competitivos com relação a outros materiais. O conhecimento sobre a matriz polimérica, que possui inúmeras variações e aplicações, neste trabalho contou com o estudo de três tipos, sendo duas do grupo bisfenol “a” e uma do grupo bisfenol “f”. A caracterização destas matrizes através das técnicas de TG e DSC, influenciaram na escolha em virtude da aplicação a qual seriam submetidas. E sobre o reforço, que neste estudo, utilizou tecidos de fibra de carbono em trama de tela. O processo de fabricação dos laminados através de infusão a vácuo contribuiu para um resultado satisfatório, demonstrando vantagens com relação à melhor impregnação e minimizando os possíveis vazios na matriz. Os dois tipos de revestimento aplicados nestes laminados, sendo um chamado de revestimento a frio, que é um produto composto por três tipos de materiais distintos, metal, cerâmica e polímeros e o segundo a aspersão térmica, através da técnica de aspersão por chama de arames, contendo carbeto de tungstênio, recobriram o material de forma eficiente, mantendo boa adesão superficial. Estes laminados recobertos tem a finalidade de terem a vida útil aumentada e proporcionar uma maior resistência a abrasão severa. Os ensaios mecânicos aplicados demonstram as boas características destes materiais, juntamente com a caracterização por microscopia óptica e microscopia eletrônica de varredura, revelaram a boa adesão entre laminados e revestimentos, concluindo que existe uma boa identidade para estes materiais, sendo uma das principais conclusões. / The laminates of polymeric composites have an already established value within the mechanical and industrial applications. Its versatility combined with its mechanical properties, encourage the increase the applications, due in part for the ease of construction, making them competitive with respect to other materials. The knowledge about the polymer matrix, which has numerous variations and applications, in this work had the study of three types, two of the bisphenol group "a" and one of the bisphenol "f" group. The characterization of these matrices through TG and DSC techniques influenced the choice by virtue of the application to which they would be submitted. And on the reinforcement, which in this study, used carbon fiber fabrics in screen fabric. The process of manufacturing the laminates through vacuum infusion contributed to a satisfactory result, demonstrating advantages in relation to the better impregnation and minimizing voids in the matrix. The two types of coating applied on these laminates, one called cold coating, which is a product composed of three different types of materials, metal, ceramic and polymers and the second the thermal spray, by the flame spray technique of wires , Containing tungsten carbide, coated the material efficiently, maintaining good surface adhesion. These coated laminates have the purpose of having increased shelf life and providing greater resistance to severe abrasions. The applied mechanical tests demonstrate the good characteristics of these materials, together with the characterization by optical microscopy and scanning electron microscopy, revealed the good adhesion between laminates and coatings, concluding that there is a good identity for these materials.

Submitted by ANDERSON FIGUEIREDO DA COSTA null (and.kairos@hotmail.com) on 2016-11-06T23:21:09Z No. of bitstreams: 1 Dissertação 20161104.pdf: 2526366 bytes, checksum: 11d77bc71653027d529eb9107a2d4a53 (MD5) / Rejected by LUIZA DE MENEZES ROMANETTO null (luizaromanetto@hotmail.com), reason: Solicitamos que realize uma nova submissão seguindo a orientação abaixo: O arquivo submetido está sem a ficha catalográfica. A versão submetida por você é considerada a versão final da dissertação/tese, portanto não poderá ocorrer qualquer alteração em seu conteúdo após a aprovação. Corrija esta informação e realize uma nova submissão com o arquivo correto. Agradecemos a compreensão. on 2016-11-10T15:50:45Z (GMT) / Submitted by ANDERSON FIGUEIREDO DA COSTA null (and.kairos@hotmail.com) on 2016-11-22T17:09:03Z No. of bitstreams: 1 Dissertação 20161104 - Versão Final Corrigida.pdf: 5558976 bytes, checksum: 402eb9e3734833ebc7ccebf113844b8e (MD5) / Approved for entry into archive by Felipe Augusto Arakaki (arakaki@reitoria.unesp.br) on 2016-11-23T17:41:31Z (GMT) No. of bitstreams: 1 costa_af_me_guara.pdf: 5558976 bytes, checksum: 402eb9e3734833ebc7ccebf113844b8e (MD5) / Made available in DSpace on 2016-11-23T17:41:31Z (GMT). No. of bitstreams: 1 costa_af_me_guara.pdf: 5558976 bytes, checksum: 402eb9e3734833ebc7ccebf113844b8e (MD5) Previous issue date: 16-09-08 / Com o atual avanço de propriedades dos materiais, novas alternativas estão sendo buscadas para manufaturas desses materiais. Entre os processos, a usinagem se caracteriza por ser um processo que emprega milhões de pessoas. Entretanto para alcançar tais objetivos melhorias nas propriedades das ferramentas se faz necessária. Neste seguimento, os revestimentos vêm apresentando avanços significativos, como pode-se destacar o revestimento por CVD (deposição química a vapor) que permite que a ferramenta seja empregada nas temperaturas em torno de 1200ºC. Nesta mesma linha vale destacar o revestimento por PVD (deposição física a vapor) normalmente em uma única camada, o qual permite que a aresta de corte seja positiva, possa trabalhar com menor esforço de corte, e em temperatura aproximadamente em 700ºC. Este trabalho tem como objetivo analisar comparativamente o desempenho de ferramentas de metal duro revestidas pelo processo CVD e PVD no torneamento do aço ABNT 8620 sem uso de fluido de corte. Foram utilizadas duas pastilhas de metal duro revestidas pelo processo de PVD e CVD, com mesma geometria para efeito comparativo. A pastilha revestida por PVD tem espessura do revestimento de 3µm, enquanto que a pastilha revestida por CVD tem espessura do revestimento de 16µm. As pastilhas revestidas foram caracterizadas quanto a composição química dos elementos de revestimentos utilizando um microscópio eletrônico de varredura pela técnica de linescan e mapping. Posteriormente as ferramentas foram aplicadas ao torneamento nas velocidades de corte (Vc) entre 350 a 500m/min, avanço (f) de 0,20mm/rot e profundidade de corte (ap) de 1,00mm, utilizando um torno da marca ROMI, modelo GL240M. As caracterizações foram realizadas com uso de um microscópio óptico, microscópio eletrônico de varredura e um rugosímetro. Os resultados demonstraram que a ferramenta revestida pelo processo CVD apresenta um melhor rendimento, quando comparado ao processo PVD, este fato ocorreu porque a ferramenta revestida pelo processo CVD apresenta um revestimento multicamadas, possuindo um aporte térmico mais elevado, suportando assim, temperaturas de corte mais elevadas durante a usinagem e promovendo um menor desgaste de flanco e de superfície de saída. Portanto, este trabalho demonstra que para uso em uma indústria que torneia o aço ABNT 8620, as ferramentas revestidas com CVD apresentam melhor desempenho, levando a um menor consumo de pastilhas e uma expressiva redução de custos. / With the current advancement of material properties, new alternatives are being sought for manufacturing these materials. Among the processes, machining is characterized as a process that employs millions of people. However to achieve such goals improvements in the tools properties is necessary. In this follow-up, the coatings have shown significant advances, as can highlight the coating by CVD (chemical vapor deposition) that allows the tool to be used at temperatures around 1200°C. In the same line it is worth highlighting the coating by PVD (physical vapor deposition) usually in a single layer, which allows the cutting edge is positive, can work with less shear stress, and temperature approximately 700°C. This study aims at comparing the performance of carbide tools coated by the CVD process and PVD in the steel turning ABNT 8620 without the use of cutting fluid. We used two carbide inserts coated by the PVD and CVD process, with the same geometry for comparison purposes. The tablet is coated by PVD coating thickness of 3μm, while the tablet is coated by CVD coating thickness of 16μm. The coated tablets were characterized as the chemical composition of coatings elements using a scanning electron microscope for linescan technique and mapping. Subsequently the tools were applied to turning the cutting speed (Vc) between 350 to 500 m/min, feed (f) 0.20 mm/rev and depth of cut (ap) of 1.00mm using a lathe ROMI mark, GL240M model. The characterizations were carried out using an optical microscope, scanning electron microscope and roughness. The results demonstrated that the tool coated by the CVD process has a better performance when compared to PVD this occurred because the tool coated by the CVD process has a multilayer coating having a higher heat input, supporting thus cutting temperatures over high during machining and promote a smaller flank wear and output surface. Therefore, this work shows that for use in an industry that sidesteps steel ABNT 8620, tools coated with CVD have better performance, leading to lower consumption of pellets and a significant cost reduction.

No presente trabalho foram obtidos e caracterizados filmes finos de SnO2 e SnO2:Sb preparados pelo processo sol-gel. Estes filmes foram estudados através da influência do número de camadas nas suas propriedades ótico-eletroquímicas. Foi observado que a densidade de carga para um filme de SnO2:Sb de 5 camadas foi de 40 mC/cm2, tornando-se um excelente candidato como contra-eletrodo para aplicação em janelas eletrocrômicas. Os filmes de SnO2 e SnO2:Sb também foram estudados utilizando técnicas eletroquímicas: cronoamperometria e voltametria cíclica cujo o enfoque na análise foi o de intercalação de lítio em função da carga inserida. As medidas de transmissão ótica na região de ultravioletainfravermelho próximo revelaram que estes filmes possuem leve coloração azul, evidenciadas pela mudança do espectro UV-Vis em 8% entre estado colorido e descolorido; Por espectroscopia no infravermelho dos sóis, foi possível observar bandas características dos grupos de moléculas presentes em alcóxido, confirmando a formação do alcóxido de estanho enquanto dos precipitados apenas evidências da formação do óxido de estanho. As morfologias dos filmes estudadas por Microscopia Eletrônica de Varredura (MEV) e Microscopia de Força Atômica (AFM) demonstraram que o filme apresenta pequenos riscos, provavelmente devido a presença de Sb, e por AFM obtidas informações da rugosidade e do tamanho de grão, sendo estes valores de 100 nm e 104 nm respectivamente. A partir do espectro do filme por EDX foi possível confirmar a presença de estanho e antimônio nos filmes. A estrutura dos xerogéis e dos sóis para deposição dos filmes estudada por difração de raios-X é a casseterite. Por fim Análises Térmicas (DSC/TGA) demonstram que à 60oC um pico endotérmico correspondendo à liberação de água e uma perda da massa de 6,3 %, e na faixa de 450C um pequeno aumento da linha de base no sentido exotérmico atribuído a cristalização do SnO2:Sb na fase casseterite, com perda de massa de 33%. / In this study were obtained and characterized thin films of SnO2 and SnO2: Sb prepared by the sol-gel process. These films were studied through the influence of the number of layers in its optical-electrochemical properties. It was observed that the density of charge for a film of SnO2: Sb, 5 layers was 40 mC/cm2, making it an excellent candidate as counter-electrode for use in electrochromic windows. The films of SnO2 and SnO2: Sb also were studied using electrochemical techniques: chronoamperometry and cyclic voltammetry with a focus on analysis of intercalation of lithium according to load inserted. Measures of optical transmission in the ultraviolet region of near-infrared revealed that these films have light blue colour, highlighted by the changing spectrum of UV-Vis by 8% between state and colorful discolour; In the infrared spectroscopy, in solution has been possible to see bands characteristics groups of molecules present in alkoxide, confirming the formation of alkoxide of tin while the precipitated only evidence of the formation formation of tin oxide. The morphologies of the films studied by Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM) showed that the film presents little risk, probably because the presence of Sb, and the information obtained by the AFM roughness and the size of grain, and these values of 100 nm and 104 nm respectively. From the spectrum of the film by EDX were unable to confirm the presence of tin and antimony in the films. The structure of xerogel and solution for deposition of films studied by X-rays diffraction is the cassiterite. Finally Thermal Analysis (DSC / TGA) show that the 60oC a peak endothermical corresponding to the release of water and a loss of the mass of 6.3%, and in the 450ºC a small increase from baseline in the sense attributed range of exothermically the crystallization of SnO2:Sb during casseterite, with mass loss of 33%.

Submitted by Rafael Santana (rafael.silvasantana@ufpe.br) on 2017-07-25T19:46:06Z No. of bitstreams: 2 license_rdf: 811 bytes, checksum: e39d27027a6cc9cb039ad269a5db8e34 (MD5) Dissertacao PRONTA.compressed-2.pdf: 7340420 bytes, checksum: 27358d102b9b7c405f37c9e2a0ceb516 (MD5) / Made available in DSpace on 2017-07-25T19:46:06Z (GMT). No. of bitstreams: 2 license_rdf: 811 bytes, checksum: e39d27027a6cc9cb039ad269a5db8e34 (MD5) Dissertacao PRONTA.compressed-2.pdf: 7340420 bytes, checksum: 27358d102b9b7c405f37c9e2a0ceb516 (MD5) Previous issue date: 2015-07-02 / Neste trabalho foi feito um estudo das propriedades estruturais e magnéticas de filmes granulares de cromita de cobalto sobre substrato de silicio. Aqui os filmes foram fabricados a partir do método químico sol‐gel, técnica de centrifugação spincoating e Tratamento térmico apropriado. Toda família de filmes foi fabricada sobre substrato de silício (100) e submetida a tratamento termico. A diferença de um filme para outro esta na quantidade de material depositado. Isto possibilitou o estudo das propriedades supracitadas em função da quantidade de material depositado para fabricação do filme. A cristalinidade de todas as amostras obtidas foi confirmada por difração de raios-X (XRD). A microscopia eletrônica de varredura (MEV) mostrou filmes granulares com boa homogeneidade e que a espessura de todas as amostras aumenta com a quantidade de gotas depositadas durante o spin‐coating. As propriedades magnéticas foram medidas usando magnetometria de amostra vibrante (VSM). O campo aplicado durante a medicao foi orientado paralelo ao plano do filme e observou‐se uma alta coercividade e que esta diminui quase linearmente com o aumento de temperatura. / In this work we have made a study of the structural and magnetic properties of cobalt chromite granular films over silicon substrate. Here the films were fabricated by the chemical method sol‐gel, spin coating technique and ppropriate heat treatment. The entire Family was deposited over silicon substrate (100) and submitted to heat treatment. The difference between a film to another is the quantity of deposited Material. This allowed the study of the above properties as a function of the deposited material. The crystallinity of all samples obtained was confirmed by X‐ray diffraction (XRD). The scanning electron microscopy (SEM) showed granular films with good homogeneity and the thickness of all samples increases when the number of drops increases during spin‐coating. The magnetic properties were measured using vibrating sample magnetometry (VSM). The applied field during the measurement was Oriented parallel to the film plane and observed a high coercivity and that decreases pproximately linearly with increasing temperature.

Conventional liquid lubricants are faced with limitations under extreme cyclic operating conditions, such as in applications that require lubrication when changing from atmospheric pressure to ultrahigh vacuum and ambient air to dry nitrogen (e.g., satellite components), and room to elevated (>500°C) temperatures (e.g., aerospace bearings). Alternatively, solid lubricant coatings can be used in conditions where synthetic liquid lubricants and greases are not applicable; however, individual solid lubricant phases usually perform best only for a limited range of operating conditions. Therefore, solid lubricants that can adequately perform over a wider range of environmental conditions are needed, especially during thermal cycling with temperatures exceeding 500°C. One potential material class investigated in this dissertation is lubricious oxides, because unlike other solid lubricant coatings they are typically thermodynamically stable in air and at elevated temperatures. While past studies have been focused on binary metal oxide coatings, such as ZnO, there have been very few ternary oxide and no reported quaternary oxide investigations. The premise behind the addition of the third and fourth refractory metals Ti and Zr is to increase the number of hard and wear resistant phases while maintaining solid lubrication with ZnO. Therefore, the major focus of this dissertation is to investigate the processing-structure-tribological property relations of composite ZnO, TiO2 and ZrO2 phases that form ternary (ZnTi)xOy and quaternary (ZnTiZr)xOy nanocrystalline coatings. The coatings were processed by atomic layer deposition (ALD) using a selective variation of ALD parameters. The growth structure and chemical composition of as-deposited and ex situ annealed ternary and quaternary oxide coatings were studied by combined x-ray diffraction/focused ion beam microscopy/cross-sectional transmission electron microscopy, and x-ray photoelectron spectroscopy/Auger electron spectroscopy, respectively. It was determined that the structure varied from purely nanocrystalline (ternary oxides) to composite amorphous/nanocrystalline (quaternary oxides) depending on ALD parameters and annealing temperatures. In particular, the ZnTiO3 ilmenite phase with (104) textured nanocolumnar grains, exhibiting high stacking fault/partial dislocation densities >1012/cm2, was responsible for the excellent tribological behavior. Steady-state sliding friction coefficients down to 0.12 in humid air and 0.2 in dry nitrogen were measured along with sliding and fretting wear factors in the range of 10-6 to 10-7 mm3/N·m, even after ex situ annealing to 550°C. Additionally, the quaternary oxide phase Zn(Ti,Zr)O3 in solid solution exhibited a low fretting wear rate of 1x10-6 mm3/N·m. In contrast, certain phases, such as Zn2TiO4 cubic spinel, that form at annealing temperatures >550°C were responsible for high friction and wear. Mechanistic studies using the above techniques revealed low friction and wear-reducing surfaces and subsurfaces were due to different velocity accommodation modes (VAM). In the case of the ternary system, sliding-induced plastic deformation was possible when ZnTiO3 (104) stacking faults, bordered by partial dislocations, serve as a pathway for the dislocations to glide parallel to the sliding direction and hence achieve low friction and wear via an intrafilm shear VAM. It was evident that the individual nanocolumnar ZnTiO3 grains were plastically sheared as opposed to being fractured during wear. Conversely for the quaternary system, an interfacial sliding VAM between the counterface and a mechanically mixed layer (tribofilm) composed of the refined coating and counterface material, that also served as a source for the formation of cylindrical rolls, was responsible for wear reduction. Therefore, these lubricious oxides are a potential candidate for solid lubrication at high temperatures (up to 550 °C) and in space environments.

This diploma thesis discusses laser cutting and the consecutive surface treatment of cut parts. The theory of laser cutting is described in the first part of this thesis, including laser history and the laser emergence principle. Cut parameters and the influence of the laser cutting on the material are described later on. The next part describes the laser cutting technological possibilities and other laser technology utilization options are outlined. In the last theory part, metal surface treatment used in the experiment is covered. Coating thickness is evaluated in the practical part of this thesis, as well as roughness, microhardness, chemical microanalysis and metalography. The evaluation of the results achieved, and optimal surface treatment execution suggestions are addressed in the last part of this thesis.

No description available.

The global market for waterborne coatings will continue to grow because alternative solventborne coatings emit environmentally hazardous volatile organic compounds (VOCs). However, most waterborne coatings are softer than solventborne crosslinked thermoset coatings because they feature thermoplastic polymer dispersions. To overcome these challenges, in this thesis we suggest a novel crosslinkable aqueous dispersion system that incorporates epoxy and amine particles into poly(methyl methacrylate) (PMMA); the particles will react when water (the solvent) evaporates, offering a potential one-component (1K) reactive system. Emulsion polymerization was used to synthesize the particles with the help of surfactants. Epoxy and amine particles were successfully incorporated during the synthesis of PMMA and formed a two-component (2K) aqueous dispersion. In this process, a non-ionic surfactant, Triton X405 (TX405), was used to prevent interactions with the amine particles. Nuclear magnetic resonance (NMR) was used to determine the actual incorporation ratios of epoxy and amine and we found an epoxy incorporation plateau. Dynamic light scattering (DLS) was used to determine the particle size distributions and a uniform distribution was observed. The pendulum test and the pencil test were used for coating hardness, which surpassed currently marketed waterborne coatings. The resulting aqueous dispersions could be cured under facile conditions, i.e., in air and at low temperatures. An increase in Tg was observed after crosslinking. Different mechanical properties were observed when the coatings were cured at different temperatures, 25°C, 70°C, and 100°C. These results suggest that we have successfully formed crosslinked coatings that contain our epoxy and amine incorporated particles, with mechanical properties comparable to the traditional solventborne coatings.

No description available.

High operation speeds and thin coating films are desirable in many industrial applications. But the quality of the product, which is primarily determined by an optimum process window, is affected by non-uniformities and instabilities originating at higher operation speeds. Unlike other academic works, because of associated industrial relevance, particular attention was given towards the use of industrially relevant coating systems or generation of model fluids, which replicate the real coating solutions. One of the novelties of the research proposed lie in an integrated approach, utilising a range of comparative rheometrical techniques, with a focus on measurement of: (i) high strain rate shear viscosity [η], (ii) high strain rate uniaxial extensional viscosity [ηE] (iii) high strain rate elasticity (N1). Deformable roll coating, in terms of classification, is the ultimate metered coating flow. The flow is controlled by the combination of hydrodynamic force and elastic deformation effect, which could be complicated by the presence of non-Newtonian fluid. This study necessitated the design and construction of a sophisticated deformable coating rig with the ability to operate over a wide range of conditions. Although the irregularities and instabilities associated with the roller coating process has been studied previously, the concerned speeds of operation in this study is around three times higher. The main objectives of this study was to carry out a comprehensive experimental programme establishing relationship exist between film thickness, film quality and operating parameters. Main identified operating parameters are roll speeds, roll gaps or applied load between the rolls, the elasticity with thickness of elastomeric layer and different rheological properties of the coating fluids. Surface instabilities and air entrainment are identified as the major limitations to being able to coat at higher speeds. / Tata Steel Europe / The full text was made available at the end of the embargo, 1st July 2020