<p>Medical devices are at risk of biofouling within seconds after implantation, which can lead to thrombus formation and bacterial contamination. These issues can negatively impact the performance and reliability of the device. Poly(vinyl chloride) (PVC) and polyurethane (PU) are popular synthetic polymers used in biomedical applications, but their hydrophobic nature makes them susceptible to biofouling. To improve their biocompatibility, their surfaces must be modified to be antifouling. However, achieving a thoroughly coated surface through homogeneous activation and effective modification with antifouling polymers remains a challenge, despite recent advancements in polymer surface modification. In this dissertation, we modified the surfaces of medical-grade PVC and PU using hydrophilic and biocompatible polymer brushes via wet chemistry approaches in an aqueous medium. Specifically, we activated the PVC surface with amino groups and then modified it with either modified or synthesized hydrophilic polymers end-capped with reactive groups. Additionally, we coupled a functionalized surface initiator to the activated PVC surface to allow the grafting of different hydrophilic polymers via conventional <em>in situ</em> free-radical polymerization. We followed a similar process to activate the PU surface with amino groups and then coupled a co-initiator derivative to allow the grafting of different hydrophilic polymers via conventional <em>in situ</em> free radical polymerization as a redox initiation system. All the modified surfaces of PVC and PU have exhibited a significant increase in wettability, as well as extremely effective antifouling effects against cell and bacterial adhesion. Overall, the findings of this work demonstrate the applicability of wet chemistry surface modification for PVC- or PU-based medical devices and supplies in biofouling-resistant applications. </p>

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Previous studies have demonstrated that the behavior of fiber reinforced polymers (FRPs) bonded to metallic utility poles are governed by the following failure modes; yielding of the metallic substrate, FRP tensile rupture, FRP compressive buckling, and debonding of FRP from the substrate. Therefore, an in situ method can be devised for the repair of utility poles, light poles, and mast arms that returns the poles to their original service strength. This thesis investigates the effect of damage due to vehicular impact on metallic poles, and the effectiveness of externally-bonded FRP repair systems in restoring their capacity. Damage is simulated experimentally by rapid, localized load application to pole sections, creating dents ranging in depth from 5 to 45% of the outer diameter. Four FRP composite repair systems were selected for characterization and investigation due to their mechanical properties, ability to balance the system failure modes, and installation effectiveness. Bending tests are conducted on dented utility poles, both unrepaired and repaired. Nonlinear finite element models of dented and repaired pole bending behavior are developed in MSC.Marc. These models show good agreement with experimental results, and can be used to predict behavior of full-scale repair system. A relationship between dent depth and reduced pole capacity is developed, and FRP repair system recommendations are presented

Yes / Highly oriented poly(lactic acid) (PLA)/thermoplastic polyurethane (TPU) blends were fabricated through solid hot stretching technology in an effort to improve the mechanical properties and blood biocompatibility of PLA as blood-contacting medical devices. It was found that the tensile strength and modulus of the blends can be improved dramatically by stretching. With the increase of draw ratio, the cold crystallization peak became smaller, and the glass transition and the melting peak moved to high temperature, while the crystallinity increased, and the grain size of PLA decreased, indicating of the stress-induced crystallization during drawing. The oriented blends exhibited structures with longitudinal striations which indicate the presence of micro-fibers. TPU phase was finely and homogeneously dispersed in the PLA, and after drawing, TPU domains were elongated to ellipsoid. The introduction of TPU and orientation could enhance the blood compatibility of PLA by prolonging kinetic clotting time, and decreasing hemolysis ratio and platelet activation.

<p>This work focused on grafting water-soluble polymers with well-controlled properties such as tuneable polymer chain length and high graft density to improve the biocompatibility of polymer surfaces via surface-initiated atom transfer radical polymerization (s-ATRP); and on gaining improved fundamental understanding of the mechanisms and factors (e.g., graft chain length and surface density of monomer units) in protein resistance of the water-soluble grafts.</p><p>Protein-resistant polyurethane (PU) surfaces were prepared by grafting watersoluble polymers including poly(oligo(ethylene glycol) methacrylate) (poly(OEGMA)) and poly(l-methacryloyloxyethyl phosphorylcholine) (poly(MPC)) via s-ATRP. A typical three-step procedure was used in the ATRP grafting. First, the substrate surface was treated in an oxygen plasma and reactive sites (-OH and -OOH) were formed upon exposure to air. Second, the substrate surface was immersed in 2-bromoisobutyryl bromide (BffiB)-toluene solution to form a layer of ATRP initiator. Finally, target polymer was grafted from the initiator-immobilized surface by s-ATRP with Cu(I)Br/2bpy complex as catalyst. The graft chain length was adjusted by varying the molar ratio of monomer to sacrificial initiator in solution. The modified PU surfaces were characterized by water contact angle, X-ray photoelectron spectroscopy (XPS), and atomic force microscopy (AFM).</p><p>Protein adsorption experiments were carried out to evaluate the protein resistance of the surfaces. Adsorption from single and binary protein solutions as well as from plasma decreased significantly after poly(OEGMA) grafting, and decreased with increasing poly(OEGMA) main chain length. Fibrinogen (Fg) adsorption on the most resistant surfaces (chain length 200 units) was in the range of 3-33 ng/cm^2, representing a reduction of more than 96% compared to the control surfaces.</p><p>OEGMA monomers with three different molecular weights (MW 300, 475, 1100 g/mol) were used to achieve different side chain lengths of poly(OEGMA). Fibrinogen (Fg) and lysozyme (Lys) were used as model proteins in adsorption experiments. The effects of side chain length as well as main chain length were then investigated. It was found that adsorption to the poly(OEGMA)-grafted PU (PU/PO) surfaces was protein size dependent. Resistance was greater for the larger protein. For grafts of a given side chain length, the adsorption of both proteins decreased with increasing polymer main chain length. For a given main chain length, the adsorption of Fg, the larger protein, was independent of side chain length. Surprisingly, however, Lys (the smaller protein) adsorption increased with increasing side chain length. A reasonable explanation is that graft main chain density decreased as monomer size and footprint on the surface increased. Protein size-based discrimination suggests that the chain density was lower than required to form layers in the "brush" regime in which protein size is expected to have little effect on protein adsorption.</p><p>In order to achieve high surface densities of ethylene oxide (EO) units, we used a sequential double grafting approach whereby the surface was grafted first with poly(2-hydroxyethyl methacrylate) (HEMA) by s-ATRP. OEGMA grafts were then grown from the hydroxyl groups on HEMA chains by a second ATRP. The effect of EO density on protein-resistant properties was then investigated. Protein adsorption on the sequentiallygrafted poly(HEMA)-poly(OEGMA) surfaces (PU/PH/PO) was not only significantly lower than on the unmodified PU as expected, but also much lower than on the PU/PO surfaces with the same poly(OEGMA) chain length. Moreover, protein adsorption decreased with increasing EO density for these grafts. On the PU/PH/PO surface with a poly(OEGMA) chain length of 100, the adsorption of Ls and Fg were reduced by ~98% and >99%, respectively, compared to the unmodified PU. Binary protein adsorption experiments showed that suppression of protein adsorption on the PU/PH/PO surfaces was essentially independent of protein size. The double-grafted OEG layers resisted both proteins equally.</p><p>The general applicability of this approach which combines oxygen plasma treatment and ATRP grafting was also studied. Various kinds of polymers such as PU, silicone hydrogel, and polydimethylsiloxane (PDMS) were chosen as substrates. Poly(MPC) grafts with different chain lengths were achieved by the three-step ATRPgrafting procedure. It was found that protein adsorption levels on the poly(MPC) grafts were significantly lower than on the respective unmodified surfaces. Protein adsorption decreased with increasing poly(MPC) chain length. Among the surfaces investigated, PU/MPC showed the highest protein resistance for a given chain length.</p> / Thesis / Doctor of Philosophy (PhD)

Additive manufacturing (AM) is a form of production that directly processes raw materials into their final form by building the product in a layer-by-layer fashion. Numerous types of AM exist, including selective laser sintering (SLS) of polymeric powders, vat polymerization (VP) of low viscosity photocurable resins, and material extrusion (MatEx) of thermoplastic or high viscosity composite materials. Because of its ability to reduce material waste while printing complex geometries, AM has the potential to revolutionize the manufacturing industry for a diverse set of materials and products. MatEx of thermoplastic feedstocks is most commonly performed using fused filament fabrication (FFF) – a form of melt extrusion. A solid filament is fed directly into a heated nozzle, where it melts onto a build bed before resolidifying in a matter of seconds. While this is the most common form of AM, especially among hobbyists, the material catalog is limited to thermoplastic polymers, and difficulties arise when fillers are introduced (e.g. reactions at elevated temperatures, clogging, disruption of polymer chain diffusion, and large increases in viscoelastic properties). To combat these challenges, direct ink write (DIW) AM extrudes highly viscous composites by applying pneumatic backpressure to a syringe, such that the material can be extruded in ambient conditions. This method enables processing of unreacted, thermosetting resins which have been filled with a large proportion of solid particulate fillers, called "highly filled" inks. The interparticle network formed from particle-particle interactions in the form of weak surface forces (e.g. Van der Waals forces) provides structural stability of the printed lines, such that they can sustain the weight of subsequent layers. In the realm of DIW 3D printing material discovery and processing, there are currently three major challenges. First, the high shear region of the nozzle frequently disrupts the interparticle network through a de-agglomeration process, such that there is a finite timescale for the interparticle network to reestablish itself. During this timeframe, the deformation/reformation process causes printed lines to sag, which negatively impacts both print quality and mechanical properties. Second, printed parts require a post-processing step to develop adequate mechanical properties suitable for the final product. The kinetics of this cure process are extremely slow, often taking multiple days or weeks to reach completion. Third, high shear rheological characterization of highly filled inks is challenging because of the numerous artifacts of error associated with high shear testing environments (e.g. sample loss/edge fracture, slip, and large sample size requirements). A literature review in Chapter 2 outlines the most recent advances in highly filled polyurethane processing for DIW, with a particular focus on how interparticle network recovery – in the form of thixotropy – can be tailored using a variety of reactive inks. The subsequent chapters of this dissertation address these challenges by systematically downselecting reactive inks appropriate for highly filled DIW extrusion while introducing numerous process relevant rheological protocols. An initial discussion in Chapter 3 covers the potential drawbacks of thermoplastic polyurethane (TPU) processing as it relates to industrial scale melt extrusion. Specifically, multiple side reactions and degradation processes are identified for a variety of TPU manufacturers. Such reactions elicit undesirable solid-like particulate buildup within the extrusion line, and the impacts/causes of these reactions are quantified using rheological criteria. These protocols offer evidence that differences in processability can arise not just between manufacturers, but also between lots of TPU from the same manufacturer. To address these concerns, Chapter 4 offers an alternative form of polyurethane processing in the form of a thermosetting reaction between hydroxyl-terminated polybutadiene (HTPB) and isophorone diisocyanate (IPDI). When uncatalyzed at room temperature, full conversion takes place over the course of multiple weeks which necessitates an accelerated kinetic analysis. Hence, a combination of chemorheological and spectroscopic methods are used to rapidly probe for changes in isocyanate reactivity using limited sample quantities, which substantiate the advantages and disadvantages of chemorheology and spectroscopy in the context of curing studies. While this synthetic pathway provides mechanical properties appropriate for the final printed product, a major concern is retention of green body strength post deposition. In order to maintain the shape of printed beads, ultraviolet (UV) light can be shined in-situ onto the nozzle of a DIW printhead, which actively cures the urethane acrylate ink through free radical polymerization. This technique, termed UV-assisted direct ink write (UV-DIW), assists recovery of the interparticle network. A novel rheological method proposed in Chapter 5, termed the "UV-assisted three interval thixotropy test" (UV-3ITT), quantifies the contribution of UV light towards structural stability and printability. This is accomplished by applying stepwise changes in strain on a torsional photorheometer, optionally applying UV light in the third interval, and then quantifying the contribution of UV light towards process-relevant recovery parameters. Resultingly, the threshold of solid particulate fillers required for UV light to improve print fidelity is determined. While most discussions revolve around torsional rheology, this method has one major drawback: it cannot probe the high shear properties of high solids content materials due to sample loss/edge fracture during steady shear measurement. Capillary rheometers are able to probe the viscosity profiles of highly filled materials in high shear environments, but the cost of the device and the sample requirements are burdensome. To resolve this challenge, the "microcapillary rheometer" is developed in Chapter 6 using common laboratory equipment at a fraction of the cost of a full-scale capillary rheometer, which enables rapid characterization of high solids content materials at extrusion-relevant conditions while exploiting small sample quantities. This study illustrates the accuracy and precision of the microcapillary rheometer when comparing the high shear properties of several highly filled systems to the full-scale capillary rheometer. Results highlight that application of the Bagley and Weissenberg-Rabinowitsch corrections is possible using this novel device, which facilitates calculation of true shear viscosity of high solids content systems. The limited sample requirement facilitates characterization of novel or potentially hazardous materials in a much safer, efficient manner, which accelerates material discovery while improving safety standards. / Doctor of Philosophy / Subtractive manufacturing technologies, which reduce raw materials down from their bulk state into a final product, make up a significant portion of the manufacturing sector today due to the convenience and ease of material processing. Some of the most common forms of subtractive manufacturing include lathing, milling, cutting, drilling, and grinding; these methods are applicable for a diverse set of materials ranging from metals to plastics. By the nature of this process, subtractive manufacturing yields substantial material waste, while limiting the complexity of a final product's design. To combat these unintended consequences, a novel form of production termed additive manufacturing (AM) has grown dramatically in the past several decades. AM directly processes raw materials into their final form which reduces material waste while enabling complex geometries to be "printed." Although there are numerous types of additive manufacturing, the most common forms utilize material extrusion, whereby the raw material is deposited through a nozzle and stacked in a layer-by-layer fashion onto a build bed, thus constructing a final product. For materials that melt and flow at elevated temperatures (i.e. thermoplastic materials), fused filament fabrication (FFF) is ideal since a solid filament can be fed into a heated nozzle, melted onto a build bed, and then quickly re-solidified. However, many polymers do not melt at elevated temperatures, and instead degrade; these materials are termed "thermosetting." To print these materials, unreacted thermosetting precursors, which are filled with a large proportion of solid fillers ("highly filled inks"), can be extruded by applying pneumatic back pressure to a syringe at ambient conditions. The process of extruding these materials layer-by-layer describes the direct ink write (DIW) technique. The solid particulate fillers form structural "networks" due to weak electrostatic forces on the surface of the fillers. These forces provide structural stability and enable the printed lines to hold the weight of subsequent layers. Unfortunately, the high-pressure region of the nozzle disrupts this network, causing the printed lines to sag over time. This effect can be reduced by actively applying ultraviolet (UV) light onto the nozzle during extrusion, which helps to hold the particles in place by curing the resin, thus increasing the capacity for a line to sustain the weight of subsequent layers. This form of material extrusion is termed UV-assisted direct ink write (UV-DIW). Because UV light only partially cures the material during prints, a separate, slower thermosetting reaction can occur as the material rests in an oven or in ambient conditions, which completely cures the printed part and provides sufficient mechanical properties. The combination of UV-curable resins, thermosetting resins, and sufficiently large amounts of solid particulate fillers for material extrusion describes the dual-cure nature of this highly filled UV-DIW process. To understand the curing patterns, flow behavior, and the amount of structural deformation that occurs within the nozzle, rheology becomes a powerful characterization tool. This branch of physics deals with the deformation and flow of matter ranging from simple fluids to complex polymer melts. As such, it is possible to probe reaction progress (chemorheology), structural deformation/reformation (thixotropy), and high-shear regimes representative of the DIW process. The research contained within this dissertation provides a holistic understanding of the overlap between rheology and DIW material extrusion for dual-reactive materials. This process begins by evaluating challenges during melt extrusion of thermoplastic polyurethane while quantifying the rate of degradation side reactions. An alternative form of polyurethane synthesis in the form of a thermosetting reaction is then introduced, whereby the reaction progress is evaluated using both rheological and spectroscopic techniques. Next, a novel rheological protocol is introduced which can predict the structural deformation/reformation of an ink during UV-DIW. This research concludes by proposing a downscaled version of the high-shear capillary rheometer which requires only several grams of material in contrast to the dozens of grams required for full-scale capillary rheometry. In essence, the work presented here rapidly evaluates the complex flow behavior and cure progression of various materials relevant for extrusion processes by utilizing limited sample quantities, thus preserving valuable resources while improving the economics of material discovery.

Ceramic additive manufacturing is gaining popularity with methods like selective laser sintering (SLS), binder jetting, direct ink writing and stereolithography, despite their disadvantages. Laser sintering and binder jetting are too expensive, while direct ink writing lacks resolution and stereolithography lacks scalability. The project aims to combine one of the most versatile, affordable, and readily available 3D printing methods: fused filament fabrication (FFF) with polymer derived ceramics to produce cellular ceramics to overcome the disadvantages posed by the other methods. The process uses a two-step approach. The first step is to 3D print the part using a polymer FFF 3D printer with a thermoplastic polyurethane filament and the second step is to impregnate the part in a polysilazane preceramic polymer and then pyrolyze it in an inert environment up to 1200C. The resulting product is a high-resolution cellular ceramic of the composition SiOC(N). This type of cellular ceramic can find an application in several fields such as scaffolds for bone tissue regeneration, liquid metal filtering, chemical and gas filtering, catalytic converters and electric applications. The process can provide an affordable alternative to the products used in these fields currently.

Sammanfattning på svenska: Billacker är exponerade för solljus och nederbörd under hela lackens livslängd. Lacker behöver motstå faktorer i omgivningen som påverkar nedbrytningen för att leva upp till högt ställda visuella krav.  Metoder för att bromsa nedbrytningsprocesser kan utvecklas med hjälp av analys av nedbrytningen av lackerna. Målet med detta arbete är att utvärdera möjliga analysmetoder och experimentella tillvägagångssätt för att analysera kemiska nedbrytningsprocesser i akrylat-melamin- och akrylat-isocyanatsystem.  Akrylat-melamin- och akrylat-isocyanatsystem har i denna uppsats studerats med olika analysmetoder. Resultaten visar att FTIR (Fourier Transform Infrared) spektroskopi med dämpad totalreflektion (FTIR-ATR) detekterar kemiska förändringar tidigare än andra metoder, såsom glansmätningar, kulörmätningar och ljusoptiskt mikroskop.  Tecken på hydrolys och fotooxidation observerades med FTIR-ATR i ett tidigt skede av accelererad provning. Två beräkningssätt, fotooxidationsindex (POI) och melaminförlust, visade på kemiska förändringar i lackerna. Billacker med röd kulör uppvisade de allvarligaste tecknen på nedbrytning. / Automotive coatings are exposed to sunlight and rain during the entire service life. Coatings need to withstand degradation factors in the environment in order to maintain high visual demands.  Methods to delay the degradation processes can be developed through the analysis of the degradation of the coatings. The purpose of this thesis is to evaluate possible analytical methods and experimental procedures to analyze chemical degradation processes in acrylate-melamine and acrylate-isocyanate systems.  Acrylate-melamine and acrylate-isocyanate systems have been studied with different analytical methods in this work. The results show that Fourier Transform Infrared Spectroscopy with attenuated total reflection (FTIR-ATR) detects chemical changes in the coatings earlier than other methods, such as gloss measurements, colour measurements and Light-Optical Microscope.  Signs of hydrolysis and photooxidation were observed with FTIR-ATR in an early stage of accelerated testing. Two calculations, photo-oxidation index (POI) and melamine loss indicated chemical changes in the coatings. Automotive coatings of red colours showed the most severe signs of degradation.

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