Fedmis Pty (Ltd) situated in Palaborwa, South Africa produces phosphoric acid using the wet process production process. For this study, two main areas of concern in the wet process phosphoric acid production were investigated. The first area is the formation of sludge in the system due to impurities that reduces the grade of the acid produced, thereby lowering the selling price. The second area is the crystallisation of the gypsum that influences filtration and thereby affects plant productivity. These two aspects were investigated separately as they occur in different steps of the production process at different acid concentrations. A major component of the acid sludge is known as x-compound, ((Fe,Al)3KH)14 (PO4)8.4H2O). The purpose of the investigation of x-compound is to determine what effects different ionic impurities have on its precipitation and to determine if these effects could be used to decrease the amount of sludge formation. Due to the complexity of the system and the wide variety of impurities only the major impurities were considered in this study. These impurities included potassium (K+), sodium (Na+), magnesium (Mg2+), aluminium (Al3+) and iron (Fe3+). For all the experiments investigating the effect of impurities, analytical reagents were used on laboratory scale. For the silica experiments, commercially available samples were used. For the experiments investigating the impurity effects on the precipitation of x-compound it was found that: <ul> <li> Agitation increases x-compound precipitation and can be used commercially to increase the precipitation rate to a point where sludge can be removed before transportation.</li> <li> Adding x-compound seeding crystals or magnesium ions also increases precipitation.</li> <li> Adding gypsum, sodium, hexafluorosilicates or fluorosilic acid reduces the precipitation, with sodium ions producing the lowest yield. This reduction is however not sufficient to be used commercially.</li> </ul> From the Raman study it became clear why x-compound precipitation is such a slow process. E At low acid concentrations, more H2PO4 - ions are present that form a complex with iron and aluminium. E As the acid concentration increases the concentration of H2PO4- ions decrease as the degree of dissociation of phosphoric acid decreases. The ferric- H2PO4- and aluminium- H2PO4- complexes become less stable and ultimately precipitation of the x-compound is favoured above solvation. E Addition of potassium impurities to the solutions had no visible effect on the Raman spectra and is suspected not to form a complex with the acid. From the silica sources investigated namely Dicalite, Serina Kaolin, Foskor silica and Aerosil 200 it can be concluded that none of the sources will be useful for the removal of potassium through formation of potassium hexafluorosilicates. For the determination of the concentration of impurities present in the production of phosphoric acid, the Fedmis monitoring program was initiated. It included the monitoring of Foskor rock analyses on a daily basis, and the monitoring of the 27%, 39% and 54% P2O5 phosphoric acid and precipitate, from these acid solutions on a weekly basis. From the investigation of the effect of these impurities on the solubility of potassium hexafluorosilicates, it was found that magnesium causes K2SiF6 to be the most soluble and fluoride the least. Unfortunately, the impurities did not help to reduce the potassium concentrations in the acid to below the required amount for sludge formation. For the calcium sulphate dihydrate surfactant experiments, the purpose of the investigation was to determine whether higher crystallisation qualities could be obtained to improve plant productivity. The investigation was limited to using surfactants with sulphate or phosphate functionalities and experiments were done on laboratory scale using analytical reagents. Atphos E3205, Atpol E3202 and Atpol E1231 are polyethoxylated alkyl phenol phosphate esters that had no visible effect on the crystal structure of the precipitated gypsum, but differences in the crystal sizes were observed. Smaller crystal structures with relatively equal masses compared to reference experiments are an indication of a growth inhibitor and a nucleation promoter as seen with Atphos E3205 and Atpol E3202. Increased crystal sizes were obtained using Atpol E1231. The use of Calsoline Oil caused a wider crystal size distribution in the precipitated crystals as thin and broad crystals with approximately the same length are found. The crystal mass obtained is also approximately the same as that of the reference experiment. Thus, it can be concluded that the surfactant affects the growth of the crystals and not the nucleation. Arlatone 1489, calcium gluconate monohydrate, Dowfax Hydrotrope and Tamol NN 8906 had no visible effect on the structure or size of the precipitated gypsum crystals. With the use of Nansa SS30, drastic effects were seen on the crystallisation of the calcium sulphate as small hexagonal rods were found. With an increase in surfactant concentration, there is a clear decrease in the mass of crystals obtained as well as crystal size. An increase in the crystal size distribution and a decrease in crystal size reduced the filtration rate dramatically. Experiments carried out for 24 hours exhibited the same trends where there is a decrease in yield with an increase in surfactant concentration. Higher yields were however obtained proving that mass transfer barriers were overcome. The results from these experiments again indicate that the surfactant affects crystal growth and nucleation. With the use of Dowfax 3B2 there is definite reduction in yield with an increase in surfactant concentration reaching a minimum at approximately 70% yield. Due to the presence of large amounts of smaller crystals and the almost constant yield obtained compared to the reference experiment, it can be concluded that this surfactant is a growth and not a nucleation inhibitor. As with Nansa SS30, experiments where Empicol LZ/D was used show a continuous decrease in the yield obtained with an increase in the surfactant concentration. At higher concentration of Empicol LZ/D, it seems as if this surfactant changed from a growth promoter to a growth inhibitor because although broad longer crystals are present, there are now also much smaller crystals formed. The crystal size distribution also broadens considerably. Overall, very high yields were obtained using Empimin KSN70 and the observed crystal size distributions were very narrow. The only difference was that the crystals appeared to be more porous or fibrous compared to the reference experiment. It is recommended that the experiments showing promise as crystal habit modifiers like Nansa SS30 and Empicol LZ/D be investigated in more detail as well as combinations of surfactants. Both the areas of concern in the process were investigated successfully. For the sludge formation problem, it is now clear what effects the precipitation of x-compound as well as what affect the impurities and operating conditions have. For the crystallisation of gypsum using surfactants, it was proven that surfactants could be used to affect crystal growth, shape and distribution and in this way influence filtration. / Dissertation (MSc(Chemical Engineering))--University of Pretoria, 2005. / Chemical Engineering / unrestricted

Acid mine drainage (AMD) is a worldwide environmental problem associated with the mining wastes, generated from active and inactive mining sites from mineral processing activities. AMD is defined as the drainage that occurs as a result of oxidation of sulphide minerals/wastes/tailings when exposed to air and water in the presence of chemolithotrophs namely the Acidithiobacillus sp. AMD is characterised by low pH and increased acidity due to elevated heavy metals and sulphate concentration. The acid production potential was carried out for sulphide minerals such as pyrite and chalcopyrite and copper tailings sample in the absence and presence of bacteria namely Acidithiobacillus ferrooxidans and Acidithiobacillus thiooxidans. Acidity was generated in all the cases due to the oxidation of the mineral samples. The oxidation was found to occur at a higher rate in the presence of the bacteria compared to the control samples. Bioremediation experiments were conducted on acid mine water collected from the Ingaldahl Mines, Chitradurga, Karnataka, India, using organic and inorganic substrates. In the experiments with rice husk, complete removal of metal ions from the acid mine water was achieved with an attendant increase in the pH of the acid mine water from 2.3 to 5.5. About 21% of sulphate could be removed using Dsm. nigrificans from acid mine water pretreated with rice husk at pH 5.5 and this was further increased to 40% by the supplementation of organic components. The rice husk filtrate was found to serve as a good growth medium for Dsm. nigrificans. About 96 % of Fe, 75 % of Zn, 92 % of Cu and 41 % of sulphate removal was achieved from the acid mine water of pH 2.4 with a concomitant increase in the pH value by two units after interaction with the tree bark. About 56 % and 71 % of sulphate reduction could be achieved at initial pH values of 4.1 and 5.5 respectively of the acid mine water pretreated with E. tereticornis (Sm) bark, after inoculation with Dsm. nigrificans. The complete removal of Fe2+ and Fe3+, 80% of Zn, 83% of Cu and 62% of sulphate could be removed from acid mine water using fly ash as the substrate with an increase in pH of acid mine water from 2.3 to 7. About 68% of sulphate reduction at pH 6.8 could be achieved in acid mine water pretreated with fly ash in the presence of Dsm. nigrificans. With red mud as the substrate, complete removal of all the metal ions namely Fe2+, Fe3+, Zn, and Cu from acid mine water was achieved with a concomitant increase in the pH from 2.3 to 8. The sulphate reduction was increased to about 51% at pH 7.2 when the acid mine water pretreated with red mud was inoculated with Dsm. nigrificans. The adsorption experiments carried out on the acid mine water using either organic or inorganic substrates indicated that the free energy of adsorption was negative for all the chosen metal ions attesting to favorable interaction. The adsorption isotherms of the metal ions for rice husk exhibited Langmuirian behaviour, while those for the other substrates adhered to both Langmuir and Freundlich relationships. The adsorption process was found to be endothermic in nature for rice husk, fly ash and red mud. On the contrary, the adsorption onto tree bark showed exothermic behaviour. The adsorption kinetics of the metal ions onto the various substrates adhered to the first order Lagergren equation. The metal uptake processes by the organic and inorganic substrates chosen for this study involve ionic, chemical and physical forces of adsorption. The different types of functional groups present on the surface of the substrates such as carboxyl, hydroxyl and carbonyl, as revealed by FTIR spectroscopic studies, partake in metal binding. The metal ions will also be adsorbed by complexing with the negatively charged reaction sites on the substrate surfaces. Furthermore, the complex solution chemistry of the metals as a function of pH has also to be taken into consideration. The mechanism of sulphate reduction by Dsm. nigrificans in the presence of organic carbon can be illustrated as: 2CH2O + SO42- + 2H+  2CO2 + 2H2O + H2S M2 + H2S  MS  + 2H+ where, CH2O represents the organic matter and M represents the metal ion.

Both Candida albicans and lactobacilli are common colonizers of carious lesions in children and adolescents. The purpose of this study is to compare the velocity of acid production between C. albicans and several Lactobacillus species at different pH levels and concentrations of glucose. Washed, pure resting-cell suspensions were obtained by culturing a total of 28 oral isolates comprising the species C. albicans, Lactobacillus rhamnosus, Lactobacillus paracasei paracasei, Lactobacillus paracasei tolerans and Lactobacillus delbrueckii lactis. Acid production from glucose was determined at a constant pH of 7.0, 5.5, 5.0 and 4.0 by repeated titrations with NaOH in an automated pH-stat system. Acid formation rates of yeast and lactobacilli proved to be similar at both neutral and low pH, while in a moderately acidic environment C. albicans produced less acid than the lactobacilli. Ion chromatographic analysis of the cell-free medium after titration revealed pyruvate to be the predominant organic acid anion secreted by C. albicans. The proportion of organic acids to overall acid production by the yeast was below 10% at neutral conditions, in contrast to 42–66% at pH 4.0. Compared to lactobacilli, yeast required a concentration of glucose that was about 50 times higher to allow acid production at half the maximum speed. Considering the clinical data in the literature about the frequency and proportions of microorganisms present in early childhood caries lesions, the contribution of oral lactobacilli as well as C. albicans to overall microbial acid formation appears to be important. / Dieser Beitrag ist mit Zustimmung des Rechteinhabers aufgrund einer (DFG-geförderten) Allianz- bzw. Nationallizenz frei zugänglich.

The bacteria of genus Streptococci are among the most significant producers of hyaluronic acid in industrial scale. One of the typical representatives of that group is Streptococcus equi subsp. zooepidemicus. The production of hyaluronic acid in Streptococcus equi subsp. zooepidemicus is heavily influenced by cultivation conditions and by genetic alterations. The present work describes the deletion of genes covR and covS responsible for transcriptional regulation of stress response. According to Galeas a kol. [35] the deletion of these genes in S. pyogenes led to the hyaluronic acid capsule increase. As the S. pyogenes and S. equi subsp. zooepidemicus share approx. 80 % of genome, it was assumed, that the deletion of genes covR and covS in Streptococcus equi subsp. zooepidemicus genome would lead to the higher hyaluronic acid production. The new strain SEZ covRS was obtained by allelic replacement mutagenesis. The cultivations performed in laboratory-scale fermenters in rich Wheat E1 medium showed approx. 9% higher production over parental strain. Therefore, the covRS regulation system plays the same role in Streptococcus equi subsp. zooepidemicus and indirectly regulates the biosynthesis of hyaluronic acid.

Both Candida albicans and lactobacilli are common colonizers of carious lesions in children and adolescents. The purpose of this study is to compare the velocity of acid production between C. albicans and several Lactobacillus species at different pH levels and concentrations of glucose. Washed, pure resting-cell suspensions were obtained by culturing a total of 28 oral isolates comprising the species C. albicans, Lactobacillus rhamnosus, Lactobacillus paracasei paracasei, Lactobacillus paracasei tolerans and Lactobacillus delbrueckii lactis. Acid production from glucose was determined at a constant pH of 7.0, 5.5, 5.0 and 4.0 by repeated titrations with NaOH in an automated pH-stat system. Acid formation rates of yeast and lactobacilli proved to be similar at both neutral and low pH, while in a moderately acidic environment C. albicans produced less acid than the lactobacilli. Ion chromatographic analysis of the cell-free medium after titration revealed pyruvate to be the predominant organic acid anion secreted by C. albicans. The proportion of organic acids to overall acid production by the yeast was below 10% at neutral conditions, in contrast to 42–66% at pH 4.0. Compared to lactobacilli, yeast required a concentration of glucose that was about 50 times higher to allow acid production at half the maximum speed. Considering the clinical data in the literature about the frequency and proportions of microorganisms present in early childhood caries lesions, the contribution of oral lactobacilli as well as C. albicans to overall microbial acid formation appears to be important. / Dieser Beitrag ist mit Zustimmung des Rechteinhabers aufgrund einer (DFG-geförderten) Allianz- bzw. Nationallizenz frei zugänglich.

This thesis discusses findings gained through work with the NOx abatement system at Radford Facility and Army Ammunition Plant (RFAAP). Removal of harmful substances from flue-gas emissions has garnered increased priority in the chemical industry in preceding decades, as governmental restrictions on these substances become more stringent and as national awareness concerning environmental quality and resource utilization continues to grow. These reasons make the study of NOx abatement an important and challenging endeavor. This work concerns itself specifically with reduction of NOx in flue-gas emissions from stationary sources. First we present an overview of current technology and approaches to controlling NOx for stationary sources. Next, we focus in on one particular approach to control of NOx within the context of a case study of the technology used at the Radford Facility and Army Ammunition Plant. RFAAP employs a scrubber/absorber tower followed in series by a selective catalytic reduction (SCR) reaction vessel in their NOx abatement system. We use as the method of study computer simulations within ASPEN Plus, a process simulation software package for chemical plants. We develop three different models with which to characterize NOx abatement at RFAAP, a conversion model, an equilibrium model and a kinetic model. The conversion-reaction model approximates the absorption and SCR reactions with constant percentage extent-of-reaction values. Though useful for initial investigation and mass balance information, we find the conversion model's insensitivity to process changes to be unacceptable for in-depth study of the case of NOx absorption and SCR. The equilibrium-reaction model works on the assumption that all the reactions reach chemical equilibrium. For the conditions studied here, we find the equilibrium model accurately simulates NOx absorption but fails in the case of SCR. Therefore, we introduce a kinetic-reaction model to handle the SCR. The SCR reactions prove to be highly rate-dependant and the kinetic approach performs well. The final evolution of the ASPEN Plus simulation uses an equilibrium model for the absorption operation and a kinetic model for the SCR. We explore retrofit options using this combined model and propose process improvements. We end this work with observations of the entire project in the form of conclusions and recommendations for improving the operation of the NOx abatement system through process-parameter optimization and equipment-retrofit schemes. By leading the reader through the process by which we arrived at a successful and highly informative computer model for NOx absorption and SCR, we hope to educate the reader on the subtleties of NOx abatement by absorption and SCR. We attempt to break down the numerous complex processes to present a less daunting prospect to the engineer challenged with the application of current NOx removal technology. In addition, we introduce the reader to the power and usefulness of computer modeling in instances of such complexity. The model teaches us about the details of the process and helps us develop concrete information for its optimization. Ideally, the reader could use a similar approach in tackling related operations and not confine the usefulness of this thesis to NOx absorption and SCR. The audiences that we think would benefit from exposure to this thesis are the following: • Environmental engineers with a NOx problem; • Process engineers interested in optimization tools; • Design engineers exploring flue-gas treatment options; • Combustion engineer desiring to learn about SCR; • Chemists and mathematicians intrigued by the complexities of NOx absorption chemistry. / Master of Science

L’objectif de notre travail était d’étudier les bascules métaboliques chez Yarrowia li-polytica d’un métabolisme purement oxydatif vers l’accumulation de lipides puis à l’excretion d’acide citrique.Le développement d’un procédé D-stat et d’un mode de conduite fed-batch nous a permis, dans un premier temps, de quantifier les ratios N/C caractéristiques pour chacune des bascules étudiées. Nos résultats montrent que les ratios rN/rC critiques aux bascules métaboliques sont de 0,085 molN.Cmol-1 et de 0,018-0,022 molN.Cmol-1 pour l’accumulation de lipides et production de citrate, respectivement.L’analyse systémique des cultures réalisées nous a permis de mettre en évidence des mécanismes de co-régulation de certaines enzymes du métabolisme lipidique ainsi qu’une prépondérance de mécanismes post-transcriptionnels dans l’établissement des bascules étudiées.Enfin, l’utilisation de souches génétiquement modifiées au niveau de l’ATP citrate lyase, la malate déshydrogénase et de la glycérol-3-phosphate déshydogénase a permis d’évaluer l’impact de ces enzymes sur le métabolisme lipidique / This thesis aimed at studying the metabolic shifts in Yarrowia lipolytica from the pure oxidative metabolism to lipid accumulation and citric acid excretion.The development of a D-stat culture and of a monitoring fed-batch strategy allowed us to determine the N/C ratio characteristic for each of metabolic shifts. rN/rC ratio were determined equal to 0,085 molN.Cmol-1 and 0,018-0,022 molN.Cmol-1 for the lipid accumu-lation and the citric acid production, respectively.Systemic analysis of the cultivations showed coregulation phenomena among some enzymes of the lipidic metabolism and post-transcriptional modifications in the onset of the metabolic shifts.Finally, the impact of enzymes (ATP citrate lyase, malate dehydrogenase and gly-cérol-3-phosphate dehydrogenase) on the lipidic metabolism was evaluated through systemic analysis of 3 genetically modified strains

Probióticos são suplementos alimentares de microrganismos vivos com efeitos benéficos no hospedeiro animal pela melhora do balanço intestinal. Dentre os microrganismos considerados probióticos, somente aqueles microrganismos classificados como bactérias ácido lácticas (LAB) são considerados importantes em relação à alimentação. Cultivos de altas densidades de células são cada vez mais importantes do ponto de vista industrial para a obtenção de LABs, pois produtos adicionados com esses suplementos apresentam alto valor agregado. Este trabalho tem por objetivo a produção de Lactobacillus plantarum em cultivo submerso em biorreator, avaliação da sua resistência na forma livre e imobilizada frente às condições de armazenamento sob refrigeração e trânsito gastrointestinal e elaboração de produto fermentado com adição de probióticos. Inicialmente foram realizados experimentos para selecionar Lactobacillus que apresentassem alta produtividade de biomassa. Em seguida foram realizados experimentos para avaliar a utilização de soro de queijo como ingrediente base da formulação do meio de cultivo e sua suplementação com diferentes fontes de nitrogênio. Com o microrganismo selecionado, L. plantarum, realizou-se a seleção de variáveis através do delineamento experimental Plackett Burman (P-B). A otimização das condições de cultivo foi realizada utilizando um delineamento composto central rotacional (DCCR). Paralelamente, foram testadas a sobrevivência de L. plantarum em armazenamento sob refrigeração e à exposição a meios que simulem a passagem pelo aparelho digestivo. Estas avaliações foram realizadas comparativamente entre os microrganismos na forma livre e na forma microencapsulada utilizando como polímeros alginato de sódio e pectina e recobrimentos com alginato de sódio e quitosana. Os resultados mostraram que a temperatura, pH, taxa de aeração, concentração de lactose e peptona foram os parâmetros que mais influenciaram a produção de biomassa. O DCCR para temperatura e taxa de aeração mostraram que o máximo de produção de biomassa predita foi de 14,30 g L-1 de L. plantarum, nas condições otimizadas. No ponto central do DCCR, atingiu-se a produção de biomassa de L. plantarum de 10,2 g L-1, como taxa de conversão de 0,10 g de células g-1 de lactose e 1,08 g de ácido láctico g-1 lactose (m/m) com as seguintes condições de cultivos: 140 g L-1 de lactose; 15 g L-1 peptona; 5 g L-1 extrato de levedura; pH 5,2; velocidade de agitação de 200 rpm; 34 ºC e 3,5 vvm. O meio intestinal simulado não interferiu na viabilidade dos microrganismos em relação ao meio controle. Já o meio gástrico simulado diminui drasticamente a viabilidade dos microrganismos nas condições testadas não havendo diferença significativa entre os diferentes materiais imobilizantes utilizados e o controle sem imobilização. No armazenamento sob refrigeração houve aumento da viabilidade em relação às células não imobilizadas, sendo que os tratamentos em que houve menor perda de viabilidade foram imobilização em 4 % de pectina, 3 % de alginato de sódio recoberto com quitosana e mistura de 2 % de alginato de sódio e 2 % de pectina. Quando testada a viabilidade em iogurte de L. plantarum imobilizados em 3 % de alginato recoberto com quitosana houve perda de viabilidade de 0,55 ciclo logarítmico durante 38 dias de armazenamento. A cepa de L. plantarum estudada se mostra como um microrganismos potencial para utilização como probiótico em alimentos, uma vez que demonstrou alta produtividade de células e boa viabilidade frente às condições de estresse utilizadas. / Probiotics are live microorganisms feed supplement, which beneficially affects the host animal by improving its intestinal microbial balance. Among the microorganisms considered probiotics, only those strains classified as latic acid bacteria - LAB are considered of importance regarding to the nutritional effects. High cell density cultivations of LABs are important from the industrial viewpoint, because products added with this supplement are of high value. The aims of this work were to investigate the biomass production of Lactobacillus plantarum in submerged bioreactor cultures, evaluate the resistance of free and immobilized L. plantarum when submitted to refrigerated storage, the viability in simulated gastrointestinal juices and in yoghurt. Initially, experiments were performed to select Lactobacillus that showed high productivity of biomass. Further experiments were performed to evaluate the use of cheese whey as a basic ingredient in the formulation of the medium and its supplementation with different nitrogen sources. The selected microorganism, L. plantarum, was used for the selection of variables of the Plackett Burman (PB) design. The optimization of culture conditions was performed using a central composite rotational (CCD) design. In parallel, it was tested the survival of L. plantarum in refrigerated storage and exposure to media that simulated the passage through the digestive tract. These evaluations were performed comparatively between microorganisms in the free and microencapsulated form using as polymers sodium alginate and pectin, coated with sodium alginate or chitosan. Results have shown that temperature, pH, aeration rate, lactose, and peptone were the most influential over biomass formation. The CCD for temperature and aeration rate showed that the model predicted maximal biomass production of 14.30 g L-1 (dw) of L. plantarum under the optimized conditions. At central point of CCD, it was obtained a biomass production of 10.2 g L-1 (dw), with conversion rates of 0.10 g of cell g-1 lactose and 1.08 g lactic acid g-1 lactose (w/w), with the following conditions: 140 g L-1 of lactose; 15 g L-1 peptone; 5 g L-1 of yeast extract; pH 5.2; stirred agitation of 200 rpm; 34 ºC and 3.5 vvm. The simulated intestinal medium did not affect the viability of microorganisms in relation to the control medium. However, the simulated gastric medium drastically reduces the viability of microorganisms in the conditions tested with no significant difference between the different materials used and the control without immobilization. In refrigerated storage there was an increase in the viability compared to free microorganisms, and the treatments with lower loss of viability were those of 4% pectin, 3% sodium alginate coated with chitosan and a mixture of 2% alginate sodium and 2% pectin. When tested the viability in yogurt of L. plantarum immobilized in 3% alginate coated with chitosan, the viability loss was 0.55 log cycle during 38 days of storage. The strain of L. plantarum studied was shown as a potential organism for use as probiotics in food, since it has shown high yield and good cell viability in the face of stress conditions used.

Probióticos são suplementos alimentares de microrganismos vivos com efeitos benéficos no hospedeiro animal pela melhora do balanço intestinal. Dentre os microrganismos considerados probióticos, somente aqueles microrganismos classificados como bactérias ácido lácticas (LAB) são considerados importantes em relação à alimentação. Cultivos de altas densidades de células são cada vez mais importantes do ponto de vista industrial para a obtenção de LABs, pois produtos adicionados com esses suplementos apresentam alto valor agregado. Este trabalho tem por objetivo a produção de Lactobacillus plantarum em cultivo submerso em biorreator, avaliação da sua resistência na forma livre e imobilizada frente às condições de armazenamento sob refrigeração e trânsito gastrointestinal e elaboração de produto fermentado com adição de probióticos. Inicialmente foram realizados experimentos para selecionar Lactobacillus que apresentassem alta produtividade de biomassa. Em seguida foram realizados experimentos para avaliar a utilização de soro de queijo como ingrediente base da formulação do meio de cultivo e sua suplementação com diferentes fontes de nitrogênio. Com o microrganismo selecionado, L. plantarum, realizou-se a seleção de variáveis através do delineamento experimental Plackett Burman (P-B). A otimização das condições de cultivo foi realizada utilizando um delineamento composto central rotacional (DCCR). Paralelamente, foram testadas a sobrevivência de L. plantarum em armazenamento sob refrigeração e à exposição a meios que simulem a passagem pelo aparelho digestivo. Estas avaliações foram realizadas comparativamente entre os microrganismos na forma livre e na forma microencapsulada utilizando como polímeros alginato de sódio e pectina e recobrimentos com alginato de sódio e quitosana. Os resultados mostraram que a temperatura, pH, taxa de aeração, concentração de lactose e peptona foram os parâmetros que mais influenciaram a produção de biomassa. O DCCR para temperatura e taxa de aeração mostraram que o máximo de produção de biomassa predita foi de 14,30 g L-1 de L. plantarum, nas condições otimizadas. No ponto central do DCCR, atingiu-se a produção de biomassa de L. plantarum de 10,2 g L-1, como taxa de conversão de 0,10 g de células g-1 de lactose e 1,08 g de ácido láctico g-1 lactose (m/m) com as seguintes condições de cultivos: 140 g L-1 de lactose; 15 g L-1 peptona; 5 g L-1 extrato de levedura; pH 5,2; velocidade de agitação de 200 rpm; 34 ºC e 3,5 vvm. O meio intestinal simulado não interferiu na viabilidade dos microrganismos em relação ao meio controle. Já o meio gástrico simulado diminui drasticamente a viabilidade dos microrganismos nas condições testadas não havendo diferença significativa entre os diferentes materiais imobilizantes utilizados e o controle sem imobilização. No armazenamento sob refrigeração houve aumento da viabilidade em relação às células não imobilizadas, sendo que os tratamentos em que houve menor perda de viabilidade foram imobilização em 4 % de pectina, 3 % de alginato de sódio recoberto com quitosana e mistura de 2 % de alginato de sódio e 2 % de pectina. Quando testada a viabilidade em iogurte de L. plantarum imobilizados em 3 % de alginato recoberto com quitosana houve perda de viabilidade de 0,55 ciclo logarítmico durante 38 dias de armazenamento. A cepa de L. plantarum estudada se mostra como um microrganismos potencial para utilização como probiótico em alimentos, uma vez que demonstrou alta produtividade de células e boa viabilidade frente às condições de estresse utilizadas. / Probiotics are live microorganisms feed supplement, which beneficially affects the host animal by improving its intestinal microbial balance. Among the microorganisms considered probiotics, only those strains classified as latic acid bacteria - LAB are considered of importance regarding to the nutritional effects. High cell density cultivations of LABs are important from the industrial viewpoint, because products added with this supplement are of high value. The aims of this work were to investigate the biomass production of Lactobacillus plantarum in submerged bioreactor cultures, evaluate the resistance of free and immobilized L. plantarum when submitted to refrigerated storage, the viability in simulated gastrointestinal juices and in yoghurt. Initially, experiments were performed to select Lactobacillus that showed high productivity of biomass. Further experiments were performed to evaluate the use of cheese whey as a basic ingredient in the formulation of the medium and its supplementation with different nitrogen sources. The selected microorganism, L. plantarum, was used for the selection of variables of the Plackett Burman (PB) design. The optimization of culture conditions was performed using a central composite rotational (CCD) design. In parallel, it was tested the survival of L. plantarum in refrigerated storage and exposure to media that simulated the passage through the digestive tract. These evaluations were performed comparatively between microorganisms in the free and microencapsulated form using as polymers sodium alginate and pectin, coated with sodium alginate or chitosan. Results have shown that temperature, pH, aeration rate, lactose, and peptone were the most influential over biomass formation. The CCD for temperature and aeration rate showed that the model predicted maximal biomass production of 14.30 g L-1 (dw) of L. plantarum under the optimized conditions. At central point of CCD, it was obtained a biomass production of 10.2 g L-1 (dw), with conversion rates of 0.10 g of cell g-1 lactose and 1.08 g lactic acid g-1 lactose (w/w), with the following conditions: 140 g L-1 of lactose; 15 g L-1 peptone; 5 g L-1 of yeast extract; pH 5.2; stirred agitation of 200 rpm; 34 ºC and 3.5 vvm. The simulated intestinal medium did not affect the viability of microorganisms in relation to the control medium. However, the simulated gastric medium drastically reduces the viability of microorganisms in the conditions tested with no significant difference between the different materials used and the control without immobilization. In refrigerated storage there was an increase in the viability compared to free microorganisms, and the treatments with lower loss of viability were those of 4% pectin, 3% sodium alginate coated with chitosan and a mixture of 2% alginate sodium and 2% pectin. When tested the viability in yogurt of L. plantarum immobilized in 3% alginate coated with chitosan, the viability loss was 0.55 log cycle during 38 days of storage. The strain of L. plantarum studied was shown as a potential organism for use as probiotics in food, since it has shown high yield and good cell viability in the face of stress conditions used.

Probióticos são suplementos alimentares de microrganismos vivos com efeitos benéficos no hospedeiro animal pela melhora do balanço intestinal. Dentre os microrganismos considerados probióticos, somente aqueles microrganismos classificados como bactérias ácido lácticas (LAB) são considerados importantes em relação à alimentação. Cultivos de altas densidades de células são cada vez mais importantes do ponto de vista industrial para a obtenção de LABs, pois produtos adicionados com esses suplementos apresentam alto valor agregado. Este trabalho tem por objetivo a produção de Lactobacillus plantarum em cultivo submerso em biorreator, avaliação da sua resistência na forma livre e imobilizada frente às condições de armazenamento sob refrigeração e trânsito gastrointestinal e elaboração de produto fermentado com adição de probióticos. Inicialmente foram realizados experimentos para selecionar Lactobacillus que apresentassem alta produtividade de biomassa. Em seguida foram realizados experimentos para avaliar a utilização de soro de queijo como ingrediente base da formulação do meio de cultivo e sua suplementação com diferentes fontes de nitrogênio. Com o microrganismo selecionado, L. plantarum, realizou-se a seleção de variáveis através do delineamento experimental Plackett Burman (P-B). A otimização das condições de cultivo foi realizada utilizando um delineamento composto central rotacional (DCCR). Paralelamente, foram testadas a sobrevivência de L. plantarum em armazenamento sob refrigeração e à exposição a meios que simulem a passagem pelo aparelho digestivo. Estas avaliações foram realizadas comparativamente entre os microrganismos na forma livre e na forma microencapsulada utilizando como polímeros alginato de sódio e pectina e recobrimentos com alginato de sódio e quitosana. Os resultados mostraram que a temperatura, pH, taxa de aeração, concentração de lactose e peptona foram os parâmetros que mais influenciaram a produção de biomassa. O DCCR para temperatura e taxa de aeração mostraram que o máximo de produção de biomassa predita foi de 14,30 g L-1 de L. plantarum, nas condições otimizadas. No ponto central do DCCR, atingiu-se a produção de biomassa de L. plantarum de 10,2 g L-1, como taxa de conversão de 0,10 g de células g-1 de lactose e 1,08 g de ácido láctico g-1 lactose (m/m) com as seguintes condições de cultivos: 140 g L-1 de lactose; 15 g L-1 peptona; 5 g L-1 extrato de levedura; pH 5,2; velocidade de agitação de 200 rpm; 34 ºC e 3,5 vvm. O meio intestinal simulado não interferiu na viabilidade dos microrganismos em relação ao meio controle. Já o meio gástrico simulado diminui drasticamente a viabilidade dos microrganismos nas condições testadas não havendo diferença significativa entre os diferentes materiais imobilizantes utilizados e o controle sem imobilização. No armazenamento sob refrigeração houve aumento da viabilidade em relação às células não imobilizadas, sendo que os tratamentos em que houve menor perda de viabilidade foram imobilização em 4 % de pectina, 3 % de alginato de sódio recoberto com quitosana e mistura de 2 % de alginato de sódio e 2 % de pectina. Quando testada a viabilidade em iogurte de L. plantarum imobilizados em 3 % de alginato recoberto com quitosana houve perda de viabilidade de 0,55 ciclo logarítmico durante 38 dias de armazenamento. A cepa de L. plantarum estudada se mostra como um microrganismos potencial para utilização como probiótico em alimentos, uma vez que demonstrou alta produtividade de células e boa viabilidade frente às condições de estresse utilizadas. / Probiotics are live microorganisms feed supplement, which beneficially affects the host animal by improving its intestinal microbial balance. Among the microorganisms considered probiotics, only those strains classified as latic acid bacteria - LAB are considered of importance regarding to the nutritional effects. High cell density cultivations of LABs are important from the industrial viewpoint, because products added with this supplement are of high value. The aims of this work were to investigate the biomass production of Lactobacillus plantarum in submerged bioreactor cultures, evaluate the resistance of free and immobilized L. plantarum when submitted to refrigerated storage, the viability in simulated gastrointestinal juices and in yoghurt. Initially, experiments were performed to select Lactobacillus that showed high productivity of biomass. Further experiments were performed to evaluate the use of cheese whey as a basic ingredient in the formulation of the medium and its supplementation with different nitrogen sources. The selected microorganism, L. plantarum, was used for the selection of variables of the Plackett Burman (PB) design. The optimization of culture conditions was performed using a central composite rotational (CCD) design. In parallel, it was tested the survival of L. plantarum in refrigerated storage and exposure to media that simulated the passage through the digestive tract. These evaluations were performed comparatively between microorganisms in the free and microencapsulated form using as polymers sodium alginate and pectin, coated with sodium alginate or chitosan. Results have shown that temperature, pH, aeration rate, lactose, and peptone were the most influential over biomass formation. The CCD for temperature and aeration rate showed that the model predicted maximal biomass production of 14.30 g L-1 (dw) of L. plantarum under the optimized conditions. At central point of CCD, it was obtained a biomass production of 10.2 g L-1 (dw), with conversion rates of 0.10 g of cell g-1 lactose and 1.08 g lactic acid g-1 lactose (w/w), with the following conditions: 140 g L-1 of lactose; 15 g L-1 peptone; 5 g L-1 of yeast extract; pH 5.2; stirred agitation of 200 rpm; 34 ºC and 3.5 vvm. The simulated intestinal medium did not affect the viability of microorganisms in relation to the control medium. However, the simulated gastric medium drastically reduces the viability of microorganisms in the conditions tested with no significant difference between the different materials used and the control without immobilization. In refrigerated storage there was an increase in the viability compared to free microorganisms, and the treatments with lower loss of viability were those of 4% pectin, 3% sodium alginate coated with chitosan and a mixture of 2% alginate sodium and 2% pectin. When tested the viability in yogurt of L. plantarum immobilized in 3% alginate coated with chitosan, the viability loss was 0.55 log cycle during 38 days of storage. The strain of L. plantarum studied was shown as a potential organism for use as probiotics in food, since it has shown high yield and good cell viability in the face of stress conditions used.