This thesis presents the preparation of vertically aligned carbon nanotubes using porous anodic alumina templates via thermal chemical vapour deposition. The characteristics of prepared carbon nanotubes in terms of tube diameter, length, density, uniformity and alignment were investigated. The formation of porous anodic alumina membranes was studied. In order to prepare well-ordered porous anodic alumina templates, three approaches towards anodization of aluminium were examined. Effects of Al surface morphology and anodization conditions on the formation of the porous anodic alumina membrane were investigated. Co catalyst was electrochemically deposited at the bottom of the pores of porous anodic alumina templates by applying an alternating current. Prior to the AC electrodeposition, the barrier layer at the base of the pores was thinned in order to facilitate the deposition process. The thinning effect of three barrier layer thinning approaches was examined. The effect of electrodeposition duration on the pore filling was investigated. Carbon nanotubes were grown using Co-loaded porous anodic alumina templates via thermal chemical vapour deposition of C₂H₄. Effects of the presence of the Co catalyst, the amount of Co deposited at the bottom of the pores and the presence of water vapour on the carbon nanotube growth were examined. The characteristics of the grown carbon nanotubes in terms of tube diameter, length, density, uniformity and alignment were investigated. Moreover, a post-treatment after the carbon nanotube growth was proposed in order to obtain vertically aligned carbon nanotubes. In addition, vertically aligned carbon nanotubes were grown on Si chips. Two methods were used to prepare a catalytic layer on the Si chips for carbon nanotube growth.

It has been known that a significant part of the thermal budget of an electronic package is occupied by the thermal interface material which is used to join different materials. Research in reducing this resistance through the use of vertically aligned multiwall carbon nanotube based thermal interface materials is presented. Transferred arrays anchored to substrates using thermal conductive adhesive and solder was analyzed through a steady-state infrared measurement technique. The thermal performance of the arrays as characterized through the measurement system is shown to be comparable and better than currently available interface material alternatives. Furthermore, a developed parametric model of the thermal conductive adhesive anchoring scheme demonstrates even greater potential for improved thermal resistances. Additionally, a developed transient infrared measurement system based on single point high speed temperature measurements and full temperature mappings is shown to give increased information into the thermophysical properties of a multilayer sample than other steady-state techniques.

This study sought to improve the performance of Si-based anodes through the use of hierarchically structured electrodes to provide the nanoscale framework needed to accommodate large volume changes while controlling the interfacial area – which affects solid-electrolyte interphase (SEI) formation. To accomplish this, electrodes were fabricated from vertically aligned carbon nanotubes (VACNT) infiltrated with silicon. On the nanoscale, these electrodes allowed us to adjust the surface area, tube diameter, and silicon layer thickness. On the micro-scale, we have the ability to control the electrode thickness and the incorporation of micro-sized features. Treatment of the interfacial area between the electrolyte and the electrode by encapsulating the electrode controls the stabilization and reduction of unstable SEI. Si-VACNT composite electrodes were prepared by first synthesizing VACNTs on Si wafers using photolithography for catalyst patterning, followed by aligned CNT growth. Nano-layers of silicon were then deposited on the aligned carbon nanotubes via LPCVD at 200mTorr and 535°C. A thin copper film was used as the current collector. Electrochemical testing was performed on the electrodes assembled in a CR2025 coin cell with a metallic Li foil as the counter electrode. The impact of the electrode structure on the capacity at various current densities was investigated. Experimental results demonstrated the importance of control over the superficial area between the electrolyte and the electrode on the performance of silicon-based electrodes for next generation lithium ion batteries. In addition, the results show that Si-VACNT height does not limit Li transport for the range of the conditions tested.

Carbon nanotube (CNT) forests have outstanding thermal, electrical, and mechanical properties, which have generated significant interest as thermal interface materials (TIMs). Some drawbacks to using CNTs as TIMs include poor substrate adhesion, high interface resistances inhibiting thermal transport, and lack of electrical insulation in electronic component applications. It is thus useful to be able to modify CNTs to reduce their electrical conductivity while maintaining high thermal conductivity and interface conductance, and high mechanical compliance. A recent report suggests that nanoscale oxide coatings could be applied to CNTs in forests without changing the mechanical deformation behavior of the forests. Oxide coatings could also provide environmental stability as well as better adhesion to the substrate compared to pristine CNT forests. In this study, we investigated thermal and electrical resistance of CNT forests with an oxide coating. Low-pressure chemical vapor deposition (LPCVD) was used to produce CNTs on high-conductivity Si substrates. Plasma-enhanced atomic layer deposition (PALD) was used to deposit Al2O3 on individual CNTs in forests. This process was facilitated by O2 plasma pretreatment to functionalize the surface of the CNTs and nucleate oxide growth. Several analytical techniques were used to characterize the CNT-oxide composites, including scanning electron microscopy, Raman and X-ray photoelectron spectroscopy. Thermal conductivity and thermal interface resistance were measured using a modified photoacoustic technique. The oxide coating had no significant effect on the effective thermal conductivity of the forests, in contrast to expectations of increased phonon scattering. Electrical resistivity measurements were made and a threefold increase was observed for the oxide-coated forests. This approach could emerge as a promising route to create a viable TIM for thermally conductive and electrically insulating applications.

In this thesis, synthesis, characterization and electrical transport of Carbon nanotubes (CNTs) have been discussed. The first chapter contains a brief introduction of various forms of carbon including CNT. The CNTs are currently the materials of intense research interest due to their remarkable mechanical and electrical properties. CNTs can be visualized as a graphene sheet that has been rolled into a seamless tube. CNTs are either single-walled carbon nanotubes (SWCNT) or multi-walled carbon nanotubes (MWCNT). SWCNT is a tube with only one wall and MWCNT has many coaxial tubes and weak Van der Waal forces hold them together. The properties depend on chirality, diameter and length of the tubes. Chirality is defined by the symmetry and the chiral angle formed between the carbon bonds. The atomic structure of CNTs is described in terms of the tube chirality, which is defined by the chiral vector Ch and the chiral angle . The chiral vector is Ch = na1 + ma2, where the integers (n, m) are the number of steps along the zig-zag carbon. Depending on the tube chirality the electrical properties of the CNTs differ; they can be metallic or semiconducting. When n-m = 3p, where p is an integer, the CNTs are metallic and when n-m  3p, the CNTs are semiconducting. Due to the high anisotropy and high aspect ratio, CNTs have many potential applications with great technological importance such as functionalized molecules, conductive wires, bearings of rotational motors, field emitters, hydrogen storage, sensors, polymer composites, nanotube yarn and nanotube filters, X-ray generator, electron sources for microscopy and lithography, gas discharge tubes and vacuum microwave amplifiers, etc. The first chapter gives a brief introduction about various forms of carbon and their properties, particularly of CNTs. The nature of the CNTs depends on the method of production, which controls the degree of graphitization, the tube diameter and the chirality. Most synthesis methods originate from the idea of obtaining adequately active carbon atomic species or clusters from carbon sources and assembling them into CNTs without or with catalysts. The commonly used methods for the synthesis of carbon nanotubes are arc-discharge, Laser ablation, high-pressure catalytic decomposition of carbon monoxide (HiPCO), electrophoretic deposition (EPD), flame synthesis, pyrolysis, chemical vapour deposition (CVD), hot-filament CVD, plasma enhanced chemical vapour deposition (PECVD) using DC, RF, and micro wave power sources, hot-filament dc (HF-dc PECVD), inductively coupled plasma (ICPECVD) and electron cyclotron resonance (ECR PECVD). Although many efforts have been made to develop various synthesis methods, most of them require many steps. Moreover, the complicated and rigorous control of parameters and expensive materials are unavoidable that has put limitation in reproducing the same in large scale. In this chapter, a simple method for the synthesis of CNTs on a large scale that eliminates nearly the entire complex and expensive machinery associated with widely used growth techniques has been discussed. In Chapter 2, the synthesis and characterization of entangled CNTs are discussed. It is shown that entangled CNTs can be synthesized in one step by using double stage furnace. Tetrahydrofuran as carbon source material and nickelocene as catalyst source material have been used to synthesize CNTs. With this method CNTs can be synthesized at a temperature as low as at 600 0C. In this technique the self-developed pressure carries the vapours to the hot zone of the furnace. This has led to think in modifying the double stage furnace. A single stage furnace having temperature gradient is made to synthesize CNTs. The vapours are carried from low temperature zone to hot zone where the carbon species and catalysts react to form CNTs. The advantage of this furnace is that it is one-step process. Using another carbon source material such as Diethyl Ether and nickelocene as catalyst source material CNTs are synthesized. The as synthesized and purified CNTs are characterized by X-ray diffraction (XRD), Scanning electron microscope (SEM), transmission electron microscope (TEM), high resolution TEM (HRTEM) and Raman spectroscopy. The CNTs are multi-walled in nature as observed by HRTEM. In Chapter 3, the synthesis of aligned CNTs is discussed by using benzene as carbon source and ferrocene as catalyst source materials. Aligned MWCNTs were synthesized in the temperature range between 650 - 1100 0C in a single stage furnace without the need for carrier gas nor predeposited metal catalyst substrate. The essential need of CNTs are (1) to obtain aligned nanotubes with millimeter lengths to enable the formation of novel nanotube-polymer composites that incorporate continuous nanotubes throughout their thickness for highly anisotropic thermal and electrical conductivities; and (2) to provide samples for detailed physical characterization - tensile strength, thermal, electrical conductivity, field emission etc. SEM observation reveals the increase in length of nanotubes from 85 m to 1.4 mm with the increase of preparation temperature. The diameter as investigated by high-resolution transmission electron microscopy (HRTEM) remains almost constant 70-80 nm (75-85 layers). Once nanotube formation is established, the growth continues in the same direction and may well be reinforced by the presence of surrounding CNTs i.e. almost every particle produces a nanotube and bundling of neighboring tubes lead to collective vertical growth. The increase in length is due to the enhanced diffusion of active carbon with increasing preparation temperatures. The alignment of CNTs is also observed to the lateral side of the substrate. In Chapter 4, the synthesis and characterization of carbon nanoribbon and singled crystal iron filled CNTs is discussed. Particularly interesting are those CNTs filled with magnetic nanowires, which can provide an effective barrier against oxidation and consequently ensure a long-term stability in the core. The filling of metals within carbon nanotubes has extended the potential application base of these materials to quantum memory elements, high density magnetic storage media, semiconducting devices, field electron emitters, high resolution magnetic atomic force microscopy tips, magnetic field sensors and scanning probe microscopes etc. Tetrahydrofuran as carbon source material and ferrocene as catalyst materials has been used to synthesize mixture of carbon nanoribbons and iron filled CNTs. The techniques used to characterize the materials are XRD, SEM, HRTEM and superconducting quantum interference device (SQUID). The powder XRD pattern shows that the bcc -Fe phase of iron is present. HRTEM studies reveal the presence of multi-walled carbon nanotubes and well-crystallized -Fe phase filled inside the core region. Closer inspection of the HRTEM images indicated that the bcc structure -Fe nanowires are monocrystalline and Fe (110) plane is indeed perpendicular to the G (002) plane. Large coercivity (i.e. 1037 Oe at 300 K and 2023 Oe at 10 K) in the iron filled CNTs and carbon nanoribbons have been observed. The high coercivity is mainly attributed to the following two factors. Firstly, it is known that due to the uniaxial magnetic anisotropy of the nano size iron in the core region of the carbon nanotubes. Secondly, ferromagnetic behavior exhibited by the localized states at the edges of the carbon nanoribbons. The anisotropic electrical transport property of MWCNTs has been discussed in the chapter 5. The activated diffusive nature of transport along axial direction of CNT is explained. The transport perpendicular to the tube direction is explained in terms of a hopping mechanism. The anisotropic resistivity (N/P) value obtained is 3. The temperature dependent magnetoresistance (MR) is studied in magnetic fields up to 11 Tesla at low temperatures both in the parallel and perpendicular direction of an aligned MWCNT mat. In both cases a negative MR is observed. Chapter 6 discusses the preparation of CNT-polymer composites. The temperature dependence of the conductivity and magnetoresistance (MR) has been studied making four-point contact method on the carbon nanotubes polymer composites as result of increasing CNT content. The conductivity increases with increasing carbon nanotube weight percentage. The increase in conductivity as a function of the CNT weight percent is attributed to the introduction of conducting CNT paths in the polymer matrix. With the increasing CNT content the number of interconnections present in a random system is found to vary. Electrical conduction in nanotube mat or nanotube composites is explained by a variable range hopping (VRH) conduction mechanism. The negative magnetoresistance has been observed for the polymer composites. It is consistent with the report on CNTs bundles and polymer composites. Finally a brief summary of the work presented in this dissertation is discussed along with future directions in this research.

Les supercondensateurs, basés sur des cycles rapides de charge/décharge d’ions, sont une solution intéressante pour répondre à la problématique du stockage d’énergie. Les nanomatériaux carbonés, couplés ou non à des matériaux actifs, présentent des potentialités en tant qu’électrode comparativement au carbone activé couramment utilisé. Dans le cadre d’un laboratoire commun, le CEA, Nawatechnologies et les universités de Tours et Cergy, cherchent à développer des électrodes plus efficaces mettant en œuvre des tapis de nanotubes de carbone verticalement alignés (VACNT) sur collecteur d’aluminium. C’est dans ce contexte que se situe ma thèse CIFRE avec comme objectif le développement et la compréhension de la croissance de nanotubes alignés sur feuille d’aluminium par une méthode de dépôt chimique en phase vapeur (Chemical Vapor Deposition (CVD)) assistée par aérosol. Au démarrage de ma thèse, cette technique était maîtrisée par le LEDNA (UMR-NIMBE), mais seulement pour des températures relativement élevées (>800°C). L’enjeu était donc d’étendre cette méthode pour répondre à l’utilisation de l’aluminium comme substrat, ce qui nécessité un abaissement de la température de croissance des VACNT au-dessous du point de fusion de l’Al (660°C). Dans ce cas, les précurseurs catalytiques et carbonés utilisés à plus haute température ne se décompose pas efficacement, c’est pourquoi il a été nécessaire d’ajouter deux composés : l’hydrogène qui favorise la décomposition du précurseur catalytique et l’acétylène dont la décomposition thermique et catalytique est plus favorable à basse température. La thèse est structurée autour de trois axes : l’optimisation du procédé de synthèse, la compréhension des mécanismes de croissances et une étude visant à remplacer l’acétylène par des précurseurs biosourcés. / Supercapacitors, with fast charge / discharge cycles, represent an interest for energy storage. Carbon nanomaterial have a great potential as electrode as compared to common activated carbon based electrodes. CEA, Nawatechnologies, university Tours and Cergy develop electrodes based on vertically aligned carbon nanotubes (VACNT) on aluminium substrate in a joint laboratory. In this context, the aim of my thesis is to develop and understand the growth of VACNT on aluminum foil by aerosol assisted Chemical Vapor Deposition (CVD). At the beginning of my thesis, this technique was mastered by the LEDNA (UMR-NIMBE), but only for relatively high temperatures (>800°C). The challenge was therefore to extend this method to respond to the use of aluminium as a substrate, which necessitated a lowering of the growth temperature of VACNT below the melting point of Al (660°C). In this case, the catalytic and carbonaceous precursors used at higher temperatures do not decompose effectively, so it was necessary to add two compounds : hydrogen which increases decomposition of the catalyst precursor [3] and acetylene with a catalytic and thermal decomposition more favorable around 600° C [5]. Therefore, the approach in this work is first to identify the most relevant synthesis parameters to reach VACNT growth at such a low temperature by varying them and analyzing subsequently the products obtained. Moreover, attention is paid on study of Al surface before growth or during the initial steps of VACNT growth, and of CNT / Al interface to understand VACNT formation mechanisms at lower temperatures.

By structural health monitoring (SHM) of composite structures, their sustainability, safety and economics can be improved. On one hand, it enables using components to their full life or having them replaced early before otherwise unforeseen failure. On the other hand, it may make structures lighter as designs with smaller safety margins would be possible. Cryogenic liquid hydrogen tanks for aircraft would need to become lighter to enable such fossil-free aviation, which could require SHM. Vertically aligned carbon nanotubes (VACNT) have been used as embedded sensors in composites for temperature and strain sensing while other architectures of nanotubes have been used to detect fatigue damage. In this work, VACNT embedded in carbon fibre/epoxy composites are cycled both thermally and mechanically to investigate their suitability to detect damage in composite cryogenic tanks. It was found VACNT retain their strain sensing ability after cycling to cryogenic temperatures and that a relationship of increasing electrical resistance to increased cycling and damage is possible. That indicates VACNT are suitable for SHM of cryogenic tanks, but more testing and better electrical insulation of the VACNT is needed to confirm this. / Genom att övervaka kompositstrukturers livslängd med structural health monitoring (SHM), kan miljöhållbarheten, säkerheten och ekonomin i att använda dem förbättras. Å ena sidan möjliggör det att komponenter används sin fulla livslängd eller ersätts innan annars oförutsedda skador leder till kollaps. Å andra sidan kan det göra strukturer lättare eftersom designer med mindre säkerhetsmarginaler vore möjliga. Kryotankar för flytande väte i flygplan behöver bli lättare för att möjliggöra sådant fossilfritt flygande, vilket skulle kunna kräva SHM. Vertikalt riktade kolnanorör (vertically aligned carbon nanotubes, VACNT) har använts som inbäddade temperatur- och töjningssensorer i kompositer och andra kolnanorörsmaterial har använts för att detektera utmattningsskador. I detta arbetet har VACNT inbäddat i kolfiber och epoxi cyklats både termiskt och mekaniskt för att undersöka dess lämplighet som sensorer för skadedetektering i kryotankar. Det konstaterades att VACNT behåller sin töjningsdetekteringsförmåga efter termisk cykling till kryotemperatur och att det är möjligt att ett förhållande om ökande resistans med ökande cykling och skada kan finnas. Det indikerar att VACNT vore lämpliga för SHM i kryotankar, men mer provning och bättre elektrisk isolering av VACNT behövs för att bekräfta det.

Les travaux de cette thèse ont porté sur l'élaboration, l'optimisation et l'étude d'électrodes composites de nanotubes de carbone verticalement alignés (VACNT) sur un collecteur d'aluminium et modifiés par l'oxyde de manganèse (MnO₂). Les VACNT synthétisés par voir CVD à basse température (580°C:) directement sur le collecteur ont permis d'obtenir des tapis de NTC parfaitement alignés d'une épaisseur allant de 20 à 80 µm et possédant des densités de 10¹¹ NTC.cm² et dont le taux de catalyseur (Fe) est inférieur à 1%. Leur modification par du MnO2 permet d’accroître leur capacité de stockage électrochimique. Afin de réaliser un enrobage optimal des VACNT par le MnO₂, différents précurseurs de l'oxyde ainsi que diverses méthodes(dépôts électrochimiques, chimiques, CVD) ont été utilisées et optimisées. Les composites élaborés ont ensuite été étudiées en tant que matériau d'électrode pour la réalisation de supercondensateurs asymétriques eu milieux aqueux. / This thesis was focused on the development, optimization and study of composite electrodes of vertically aligned carbon nanotubes (VACNT) on an aluminum collector and modified with manganese oxide (MnO₂).VACNT were synthesized by a CVD process at low temperature (580° C) directly on the collector. Perfectly aligned CNT forest with a thickness of 20 to 80 μm were obtained with high densities of 10¹¹ NTC.cm² and whose catalyst (Fe) content is less than 1%. Their modification with MnO₂ increase their electrochemical storage capacity. In order to achiew optimal coating of VACNT by MnO₂, different precursors of the oxide and various methods ( electrochemical, chemical, CVD) were used and optimized. Composites were studied as electrode material for the realization of asymmetric supercapacitors in aqueous media. In addition, structurals, morphologicals and electrochemicals analyzes carried out on the different materials allowed a better understanding of the role of the elaboration's conditions on the properties of the VACNT/MnO₂ composites obtained.

Exploring new technologies that can meet the world’s energy demands in an efficient and clean manner is critically important due to the depletion of natural resources and environmental concerns. Dye-sensitized solar cells (DSSCs) are low-cost and clean technology options that use solar energy efficiently and are being intensively studied. How to further reduce the cost of this technology while enhancing device performance is one of the demanding issues for large scale application and commercialization of DSSCs. In this research dissertation, four main contributions are made in this regard with the motivation to reduce further cost of DSSC technology. Firstly, ~10% efficiencies were achieved after developing understanding of key concepts and procedures involved in DSSCs fabrication. These efficiencies were achieved after step-by-step modifications in the DSSC design. Secondly, carbon nanotubes (CNTs) were successfully employed as an alternative to Pt in the counter electrodes of DSSCs. DSSCs fabricated with CNTs were ~86% as efficient as Pt-based cells. Non-aligned CNTs were successfully grown using four different CVD methods and finally, multi-walled vertically aligned CNTs (MW-VACNTs) were synthesized using water-assisted chemical vapor deposition (WA-CVD). Thirdly, carbon derived from pyrolysis of nanocrystalline cellulose (NCC) was successfully employed in counter electrodes of DSSCs instead of Pt. DSSCs with NCC were ~58% as efficient as Pt-based DSSCs. Fourthly, novel organic metal-free dyes were designed and employed instead of commonly used Ru-based dyes. DSSCs with these novel sensitizers were ~62% as efficient as those using the conventional Ru-based dyes. Characterization techniques including current-voltage measurements, scanning electron microscopy (SEM), electrochemical impedance spectroscopy (EIS), cyclic voltammetery (CV), thermogravimetric analysis (TGA), small angle x-ray scattering (SAXS), atomic force microscopy (AFM) and x-ray photoelectron spectroscopy (XPS) were used.