The topic of this thesis is divided in two main parts. The first is about the “tool/workpiece pair” method and the second is related to wear monitoring. The entire project will be about drilling and tapping operations done in SNECMA Vernon. In fact, the part is very expensive so they have to be closely controlled to avoid a maximum scrap pieces. Two software will be used to control it. Firstly, the “tool/workpiece pair” will be done through AMC3 (software developed at the ENSAM). And secondly the wear monitoring will be ensured by the software CTM Visu (developed by ARTIS). My task will be to learn how to use those software and then to implement them in the company.

This Master's thesis deals with the issue of high-speed turning of the 100Cr6 material. The aim is to identify and experimentally validate an innovative production process for a particular component. The thesis includes theoretical basis of high-speed machining, analysis of the current state of the manufacturing process, innovation design and experimental verification. At the end of the thesis, parameters of the machined surfaces of specimens are evaluated.

This thesis discusses a change of an existing surface grinding technology for a more effective technology of face milling for the finishing operation of the jaw (for a hydraulic machine vise) in a tempered state with hardness of 53+4 HRC. The jaw is made of tool steel according to the Czech standard CSN41 9312. Two new versions are proposed for the new technology. Progressive cutting materials are listed for milling. A suitable tool is selected. Total production costs and machine times for cutting conditions of the chosen tool are predicted. In the experimental part, the cutting conditions are verified in practice.

Les procédés de fabrication de pièces mécaniques par enlèvement de matière (tournage, fraisage, perçage, ...) connaissent une utilisation massive dans l’industrie aéronautique et l’automobile. Les pièces obtenues par ces procédés doivent satisfaire à des propriétés géométriques, métallurgiques et à des caractéristiques de qualité. Pour répondre à ces exigences, plusieurs essais expérimentaux basés sur le choix des conditions de coupe sont souvent nécessaires avant d’aboutir à une pièce satisfaisante. Actuellement, ces méthodes empiriques basées sur l’expérience des fabricants et des utilisateurs des outils coupants sont souvent très longues et coûteuses, donnent une large plage de choix des paramètres en fonction de leurs besoins. Toutefois, le coût très élevé d’un essai limite fondamentalement le nombre d’expériences, avoir une pièce respectant les caractéristiques souhaitées avec un coût acceptable devient une tâche difficile. / Manufacturing processes of mechanical parts by removal of material (turning, milling, drilling ...) have extensive use in aeronautic and automobile industry. The components obtained using these methods must satisfy geometric properties, metallurgical and quality characteristics. To meet these requirements, several experimental tests based on the selection of cutting conditions are often necessary before manufacturing. Currently, these empirical methods based on the experience of manufacturers and users of cutting tools (charts, diagrams with experimental findings, ...) are often very lengthy and costly. However, the high cost of a trial limits the number of experiments, so to have a deserted component with an acceptable cost is a difficult task. The importance of cutting conditions monitored by limitations is related to the type of material to be machined, since it determines the behavior of the machining.

The aim of this thesis is shortening of standard mechanical time of work piece from aluminium casting alloy. . The shortening can be reached by linear programming of cutting conditions of cutting conditions during machining holes. This method is defined both theoretically and is applied to given setting and by the calculation by the Simplex method. Another method is exchange of tools at machined threads, it’s exchange of used tools for the new one, that makes more operations at a time. The result is shortening of mechanical time, augmentation of productive dose, capacities of workplace and productivity work.

This thesis deals with design for manufacturing technology single part on machine FS, which is the connecting part. Work deals with the material of this component, therefore, cast iron with lamellar graphite, the properties of this material, primarily focusing on the machinability. Due to the shape and dimensions of the workpiece is also described problems cutting of box parts, the most common operations used in their manufacture, including cutting tools and materials. These findings are then applied in terms of the company TOS Kuřim - OS a.s. An analysis of current manufacturing technology and design is made for its amendment. In conclusion with the technical-economic evaluation.

The master's thesis consists of three parts: technological, design and research. In the technological part, the improvement of the technological process for the manufacture of basic parts in modern conditions using automated production is considered. In the design part, the development of a mechanized mounting and clamping device for a vertically milling operation and a control and measuring device for a control operation are carried out. In the research part, optimization of cutting conditions for milling a flat surface of the body with milling cutters of various diameters of domestic and foreign manufacturers is given. This part contains a comparison of the milling resistance, determination of the number of workpieces and a comparison of the cost of cutting tools of two manufacturers. The necessary set of design and technological documentation has been formed. / Магистерская диссертация состоит из трех частей: технологической, конструкторской и научно-исследовательской. В технологической части рассматривается совершенствование технологического процесса на изготовление корпусной детали в современных условиях с использованием автоматизированного производства. В конструкторской части производится разработка механизированного установочно-зажимного приспособления на вертикально-фрезерную операцию и контрольно-измерительного приспособления на контрольную операцию. В научно-исследовательской части приведена оптимизация режимов резания для фрезерования плоской поверхности корпуса фрезами различного диаметра отечественного и зарубежного производителей. Данная часть содержит сравнение стойкости фрез, определение количества обрабатываемых деталей и сравнение стоимости режущих инструментов двух производителей. Сформирован необходимый комплект конструкторской и технологической документации.

This master‘s thesis is presenting the way of the optimization of grinding characteristics when grinding cemented carbides by diamond wheels. There is described the theory of grinding, including grinding wheels and basic characteristics of cemented carbides in the theoretical part. There are defined experimental metering accomplished on the CNC grinding machine Walter Helitronic Power Mini in the practical part. There were tested eight grinding wheels. The grinding rate, surface roughness Ra, theoretic guaranteed storage period of grinding wheel in number of cuts, theoretical capacity of machined material, achievement of grinding machine and behaviour of the wheels when grinding ware evaluated from the reached results.