This report details work toward the fabrication of a single-electron transistor created from a single-walled carbon nanotube (SWNT). Specifically discussed is a method for growing carbon nanotubes (CNTs) via carbon vapor deposition (CVD). The growth is catalyzed by a solution of 0.02g Fe(NO3)3·9H2O, 0.005g MoO2(acac)2, and 0.015g of alumina particles in 15mL methanol. SWNT diameter ranges from 0.6 to 3.0 nm. Also discussed is a method to control nanotube growth location by patterning samples with small islands of catalyst. A novel “maskless” photolithographic process is used to focus light from a lightweight commercial digital projector through a microscope. Catalyst islands created by this method are approximately 400 μm2 in area.

Electrically conductive adhesives (ECA) are an alternative to tin/lead solders for attaching Surface Mount Devices (SMD) in electronic assemblies. ECAs are mixtures of a polymer binder (for adhesion) and conductive filler (for electrical conductivity). They bring more conductivity, higher strength, less weight and longer durability than metal alloys. ECAs can offer numerous advantages such as fewer processing steps, lower processing temperature and fine pitch capability. Multi walled carbon nanotubes (MWCNT) were used as conductive fillers in this research because of their novel electronic and mechanical properties. The high aspect ratio of the nanotubes makes it possible to percolate at low loadings to obtain good electrical and mechanical properties. Replacing the metal filler with CNTs in the adhesive made the ECA light weight, corrosion resistant, reduced processing temperature, lead free, electrically conductive and high mechanical strength. The MWCNTs at different loadings were mixed with epoxy and epoxy: heloxy to form a composite mixture. Different loadings, additives and mixing methods were used to obtain good electrical and mechanical properties and pot life. Pressure dispensing, screen and stencil printing were the processing techniques used for making the samples. The volume resistivity, contact resistance, die shear and lap shear tests were conducted on different surface finished Printed Circuit Boards (PCB) like silver, tin and Electro less Nickel Immersion Gold (ENIG). The results are summarized and compared with traditional methods.

Carbon nanotubes (CNTs) are well known as excellent electrical conductors. However, their transport properties are limited by electrical breakdown in ambient. Moreover, the electronic properties can further be modulated by doping. Devices such as Schottky diodes, transistors and logic gates based on un-doped and doped CNT junctions have been realized. Recently, nitrogen doped CNTs show potential application in replacing platinum cathode catalyst in fuel cell technology. We synthesize pristine, nitrogen-doped and nitrogen-doped:pristine CNT intratubular junctions by one-step co-pyrolysis and explore them for different applications. We show that the position of electrical breakdown can be predicted which is essential to know for high current applications. Among other applications, we show that individual CNT intratubular junction exhibits rectifying characteristics. Further investigation indicates the intratubular junction behaves like Schottky diode. Lastly, the potential replacement of platinum by nitrogen doped CNTs in direct methanol fuel cell has been explored.

Doctor of Philosophy / Department of Chemical Engineering / Placidus B. Amama / The continued depletion of fossil fuels and concomitant increase in greenhouse gases have encouraged worldwide research on alternative processes to produce clean fuel. Fischer-Tropsch synthesis (FTS) is a heterogeneous catalytic reaction that converts syngas (CO and H₂) to liquid hydrocarbons. FTS is a well-established route for producing clean liquid fuels. However, the broad product distribution and limited catalytic activity are restricting the development of FTS. The strong interactions between the active metal catalyst (Fe or Co) and support (Al₂O₃, SiO₂ and TiO₂) during post-synthesis treatments of the catalyst (such as calcination at ~500°C and reduction ~550°C) lead to formation of inactive and unreducible inert material like Fe₂SiO₄, CoAl₂O₄, Co₂SiO₄. The activity of FTS catalyst is negatively impacted by the presence of these inactive compounds. In our study, we demonstrate the use of a modified photo-Fenton process for the preparation of carbon nanotube (CNT)-supported Co and Fe catalysts that are characterized by small and well-dispersed catalyst particles on CNTs that require no further treatments. The process is facile, highly scalable, and involves the use of green catalyst precursors and an oxidant. The reaction kinetic results show high CO conversion (85%), selectivity for liquid hydrocarbons and stability. Further, a gaseous product mixture from FTS (C1-C4) was utilized as an efficient feedstock for the growth of high-quality, well-aligned single-wall carbon nanotube (SWCNT) carpets of millimeter-scale heights on Fe and (sub) millimeter-scale heights on Co catalysts via chemical vapor deposition (CVD). Although SWCNT carpets were grown over a wide temperature range (between 650 and 850°C), growth conducted at optimal temperatures for Co (850°C) and Fe (750°C) yielded predominantly SWCNTs that are straight, clean, and with sidewalls that are largely free of amorphous carbon. Also, low-temperature CVD growth of CNT carpets from Fe and Fe–Cu catalysts using a gaseous product mixture from FTS as a superior carbon feedstock is demonstrated. The efficiency of the growth process is evidenced by the highly dense, vertically aligned CNT structures from both Fe and Fe–Cu catalysts even at temperatures as low as 400°C–a record low growth temperature for CNT carpets obtained via conventional thermal CVD. The use of FTS-GP facilitates low-temperature growth of CNT carpets on traditional (alumina film) and nontraditional substrates (aluminum foil) and has the potential of enhancing CNT quality, catalyst lifetime, and scalability. We demonstrate growth of SWCNT carpets with diameter distributions that are smaller than SWCNTs in conventional carpets using a CVD process that utilizes the product gaseous mixture from Fischer-Tropsch synthesis (FTS-GP). The high-resolution transmission electron microscopic (HR-TEM) and Raman spectroscopic results reveal that the use of a high melting point metal as a catalyst promoter in combination with either Co (1.5 nm ± 0.7) at 850ºC or Fe (1.9 nm ± 0.8) at 750ºC yields smaller-diameter SWCNT arrays with narrow diameter distributions. Scalable synthesis of carbon nanotubes (CNTs), carbon nanofibers (CNFs), and onion like carbon (OLC) in a batch reactor using supercritical fluids as a reaction media is demonstrated. The process utilizes toluene, ethanol, or butanol as a carbon precursor in combination with ferrocene that serves as a catalyst precursor and a secondary carbon source. The use of supercritical fluids for growth does not only provide a route for selective growth of a variety of carbon nanomaterials, but also provides a unique one-step approach that is free of aggressive acid treatment for synthesis of CNT-supported metallic nanoparticle composites for catalysis and energy storage applications.

Carbon nanotubes (CNTs) were successfully grown on the surface of carbon fibre reinforcements in carbon fibre architecture through in-situ catalytic chemical vapour deposition (CCVD). Success was also implemented on powders of oxides and non-oxides, including Y-TZP powder, ball milled alumina powder, alumina grits, silicon carbide powder. Preliminary results have been achieved to demonstrate the feasibility of making ceramic composites consisting of CNTs reinforcements.

L’allègement des structures, et notamment des câbles électriques, est un enjeu majeur pour les industries aéronautique et ferroviaire, grandes consommatrices en ressources énergétiques. L’utilisation de nanotubes de carbone (NTC) comme renforts dans l’élaboration de matériaux composites à matrice aluminium est une solution prometteuse pour obtenir un matériau à propriétés améliorées. L’élaboration par métallurgie liquide en four à induction d’un matériau Al-NTC fait face à des challenges tels que l’intégration et la dispersion des NTC dans l’aluminium liquide. Une démarche par intégration d’échelles a été mise en œuvre avec des fibres et des nanofibres de fibres de carbone (NFC), et a permis d’identifier que la présence d’une interface cuivrée à la surface des renforts et un brassage mécanique sont les points clés pour favoriser le mouillage et la dispersion des NTC. Un matériau Al-NFC à propriétés mécaniques améliorées a été élaboré et la contribution du cuivre apporté par l’interface a pu être quantifiée. La contribution des NFC sur l’amélioration de la résistance élastique par rapport à l’aluminium de référence est de +44% avec des paramètres d’élaboration optimisés.Le comportement des NTC avec et sans interface cuivre dans l’aluminium liquide a été étudié selon des considérations thermodynamiques et cinétiques. Un modèle de croissance de carbures d’aluminium a ainsi pu être établi théoriquement et calibré expérimentalement avec une méthode de corrélation par intégration d’images. L’influence des NTC sur la germination hétérogène de l’aluminium a également été étudiée et une méthode permettant d’obtenir des éprouvettes à structure équiaxe fine a été déterminée. / The lightening of structures, including electrical cables, is a major issue for aviation and rail industries, major consumers of energy resources. The use of carbon nanotubes (CNTs) as reinforcements in the preparation of composite materials with aluminum matrix is a promising solution to achieve improved properties in the material. The preparation by liquid metallurgy of an Al-CNT material with induction furnace processing is facing challenges such as the integration and dispersion of CNTs in liquid aluminum.A scales integration method has been implemented with fiber and carbon fiber nanofibres (NFC). It has allowed to identify that the presence of a copper interface at the surface of reinforcements and mechanical stirring are the key points to promote wetting and dispersion of CNTs. An Al-NFC composite material with improved mechanical properties was developed and the copper contribution provided by the interface could be quantified. NFC contribution to improving the elastic strength relative to the reference aluminum is + 44% with optimized elaboration parameters.The behavior of CNTs with and without copper interface in liquid aluminum has been studied using thermodynamic and kinetic considerations. An analytic model for aluminum carbide growth has been established theoretically and was experimentally calibrated with an integrate-pictures correlated method. The influence of CNTs on the heterogeneous nucleation of aluminum has also been studied and a method to obtain fine equiaxed structure has been determined.

Carbon nanotubes possess various unique and interesting properties. They have very high thermal and electrical conductivities, high stiffness, mechanical strength, and optical properties. Due to these properties, CNTs are widely used materials in a variety of fields. It is used for biotechnological and biomedical applications, as chemical and biosensor, in energy storage and field emission transistor. Experimentally synthesized CNTs are generally found in bundle form due to the strong vander Waals (vdW) at-traction between the individual tubes. To use CNTs in real life applications, we often require specific nanotubes with particular characteristics. The nanotube bundle is a mixture of various chirality, diameters and electronic properties (metallic and semiconducting). Only thermal energy is not sufficient to disperse nanotubes from the bundle geometry overcoming the strong vdW attraction between nanotubes. The hydrophobic and insoluble nature of CNTs in the aqueous medium makes the dispersion of CNTs even more difficult. So, it is a big challenge to get single pristine nanotube from the bundle geometry. Many experimental and theoretical studies have addressed the problem of nanotube dispersion from the bundle geometry. Ultrasonic dispersing method is a widely used technique for this purpose where ultrasonic sound is applied to agitate particles in a system. Other methods include using different organic and inorganic solutions, various surfactant molecules, different polymers as dispersing agents. In this study we extend our e orts to develop some better methods and improved dispersing agents. In this thesis, we address the problem of CNT dispersion. To address this issue, we rst give a quantitative estimation of the effective interaction between nanotubes. Next, we introduce different polymers (ssDNA and dendrimers) as external agents and show that they help to overcome the strong adhesive interaction between CNTs and make nanotube dispersion possible from the bundle geometry. For all of the works presented in this thesis, we have used fully atomistic MD simulation and DFT level calculations. We study ssDNA-CNT complex using all-atom MD simulation and calculate various structural quantities to show the stability of ssDNA-CNT complex in aqueous medium. The adsorption of ssDNA bases on CNT surface is driven by - interaction between nucleic bases and CNT. Using the potential of mean forces (PMF) calculation, we study the binding strength of the polynucleotide ssDNA for poly A, T, G, and C with CNT of chirality (6,5). From the PMF calculation, we show the binding sequence to be A > T > C > G. Except for poly G, our result is in good agreement with earlier reported single molecule force spectroscopy results where the sequence of binding interaction was reported to be A > G > T > C. To explore how the interaction between two CNTs mod-i ed in presence of ssDNA between them, we perform PMF calculation between the two ssDNA-wrapped CNTs. The PMF shows the sequence of interaction strength between two ssDNA-wrapped CNTs for different nucleic bases to be T > A > C > G. Thus, from PMF calculations we show the poly T to have the highest dispersion efficiency, which is consistent with earlier reported experimental study. Our PMF calculation shows that poly C and poly G reduce the attraction between two CNTs drastically, whereas poly A and poly T make the interaction fully repulsive in nature. We also present microscopic pictures of the various binding conformations for ssDNA adsorbed on CNT surface. We also study the dendrimer-CNT complex for both the PAMAM and PETIM dendrimers of different generations at various protonation states and present microscopic pictures of the complex. We calculate PMF between two dendrimer wrapped CNTs and show that protonated and higher generations (G3, G4, and so forth) non-protonated PAMAM dendrimers can be used as e ective agents to disperse CNTs from bundle geometry. We also study the chirality dependence of PMF respectively. Finally, we study the interaction of mannose dendrimer with CNTs and show that the wrapping of mannose dendrimer can drive a metal to semiconducting transition in a metallic CNT. We attribute the carbon-carbon bond length assymetry in CNT due to the wrapping of mannose dendrimer as the reason for this band gap opening which leads to metal-semiconductor transition in CNT. Thus, the wrapping of mannose dendrimer on CNT can change its electronic properties and can be used in the band gap engineering of CNT in future nanotechnology. Thus, the works carried out here in this dissertation will help to address the problem of nanotube dispersion from the bundle geometry which will in turn help to use CNT for various applications in diverse fields.

<p>This investigation delineates the optimal synthesis and characterization of innovative epoxy-carbon nanotube (CNT) nanocomposite filaments via electrospinning. Electrospinning thermosetting materials such as epoxy resins presents significant challenges due to the polycationic behavior arising from intermolecular noncovalent interactions between epoxide and hydroxyl groups, resulting in a substantial increase in solution surface tension. In this study, electrospinning submicron epoxy filaments was achieved through partial curing of epoxy via a thermal treatment process in an organic polar solvent, circumventing the necessity for plasticizers or thermoplastic binders. The filament diameter can be modulated to as low as 100 nm by adjusting electrospinning parameters.</p> <p><br></p> <p>Integrating a minimal amount of CNT into the epoxy matrix yielded enhanced structural, electrical, and thermal stability. The CNTs were aligned within the epoxy filaments due to the electrostatic field present during electrospinning. The modulus of the epoxy and epoxy-CNT filaments were determined to be 3.24 and 4.84 GPa, respectively, resulting in a 49% improvement. Epoxy-CNT nanofibers were directly deposited onto carbon fiber reinforced polymer (CFRP) prepreg layers, yielding augmented adhesion, interfacial bonding, and significant mechanical property enhancements. The interlaminar shear strength (ILSS) and fatigue resistance demonstrated a 29% and 27% increase, respectively, under intense stress conditions. Up to 45% of the Barely Visible Impact Damage (BVID) energy absorption was increased. In addition, the strategic incorporation of CNT (multi-walled) networks between the layers of CFRP resulted in a significant increase in thermal and electrical conductivities.</p> <p>This study also introduces a scalable fabrication procedure to address large volume processing, reproducibility, accuracy, and electrospinning safety. Electric fields of the experimental multi-nozzle setups were simulated to elucidate the induced surface charges responsible for the Taylor cone formation of the epoxy-CNT solution droplet on the nozzle tips. Electrospinning parameters were subsequently optimized for the multi-nozzle system and analyzed alongside simulated data to improve stability and synthesize fibers with smaller diameters.</p> <p><br></p> <p>Smaller diameter epoxy-CNT nanofibers proved critical as CNTs maintained alignment within the nanofibers when compared to larger diameter nanofibers. This research examines the impact of effective parameters on the diameter of electrospun epoxy-CNT nanofibers using artificial neural networks (ANNs). Consequently, employing a genetic algorithm (GA) and Bayesian optimization (BO) methods enable accurate prediction of epoxy-CNT nanofiber diameters prior to electrospinning. The presented models could aid researchers in fabricating electrospun thermosetting and thermoplastic scaffolds with specified fiber diameters, thereby tailoring these scaffolds for specific applications.</p>

Formaldehyde-based adhesives have been reported to be detrimental to health. Petrochemical-based adhesives are non-renewable, limited and costly. Therefore, the improvement of environmental-friendly adhesive from natural agricultural products has awakened noteworthy attention. A novel adhesive for wood application was successfully prepared with enhanced shear strength and water resistance. The Fourier transmform infrared spectra showed the surface functionalities of the functionalized carbon nanotubes (FCNTs) and soy protein isolate nanocomposite adhesive. The attachment of carboxylic functional group on the surface of the carbon nanotubes (CNTs) after purification contributed to the effective dispersion of the CNTs in the nanocomposite adhesive. Hence, enhanced properties of FCNTs were successfully transferred into the SPI/CNTs nanocomposite adhesive. These unique functionalities on FCNTs however, improved the mechanical properties of the adhesive. The shear strength and water resistance of SPI/FCNTs was higher than that of the SPI/CNTs. SEM images showed the homogenous dispersion of CNTs in the SPI/CNTs nanocomposite adhesive. The carbon nanotubes were distributed uniformly in the soy protein adhesive with no noticeable clusters at relatively reduced fractions of CNTs as shown in the SEM images, which resulted into better adhesion on wood surface. Mechanical (shear) mixing and ultrasonication with 30 minutes of shear mixing both showed an improved dispersion of CNTs in the soy protein matrix. However, ultrasonication method of dispersion showed higher tensile shear strength and water resistance than in mechanical (shear) mixing method. Thermogravimetric analysis of the samples also showed that the CNTs incorporated increases the thermal stability of the nanocomposite adhesive at higher loading fraction. Incorporation of CNTs into soy protein isolate adhesive improved both the shear strength and water resistance of the adhesive prepared at a relatively reduced concentration of 0.3%.The result showed that tensile shear strength of SPI/FCNTs adhesive was 0.8 MPa and 7.25MPa at dry and wet state respectively, while SPI/CNTs adhesive had 6.91 MPa and 5.48MPa at dry and wet state respectively. There was over 100% increase in shear strength both at dry and wet state compared to the pure SPI adhesive. The 19% decrease in value of the new adhesive developed compared to the minimum value of ≥10MPa of European standard for interior wood application may be attributed to the presence of metallic particles remaining after purification of CNTs. The presence of metallic particles will prevent the proper penetration of the adhesive into the wood substrate. The type of wood used in this study as well as the processing parameters could also result into lower value compared to the value of European standard. Therefore, optimization of the processing parameter as well as the conversion of carboxylic acid group on the surface of the CNTs into acyl chloride group may be employed in future investigation. However, the preparation of new nanocomposite adhesive from soy protein isolate will replace the formaldehyde and petrochemical adhesive in the market and be of useful application in the wood industry. / Civil and Chemical Engineering / M. Tech. (Chemical Engineering)

Formaldehyde-based adhesives have been reported to be detrimental to health. Petrochemical-based adhesives are non-renewable, limited and costly. Therefore, the improvement of environmental-friendly adhesive from natural agricultural products has awakened noteworthy attention. A novel adhesive for wood application was successfully prepared with enhanced shear strength and water resistance. The Fourier transmform infrared spectra showed the surface functionalities of the functionalized carbon nanotubes (FCNTs) and soy protein isolate nanocomposite adhesive. The attachment of carboxylic functional group on the surface of the carbon nanotubes (CNTs) after purification contributed to the effective dispersion of the CNTs in the nanocomposite adhesive. Hence, enhanced properties of FCNTs were successfully transferred into the SPI/CNTs nanocomposite adhesive. These unique functionalities on FCNTs however, improved the mechanical properties of the adhesive. The shear strength and water resistance of SPI/FCNTs was higher than that of the SPI/CNTs. SEM images showed the homogenous dispersion of CNTs in the SPI/CNTs nanocomposite adhesive. The carbon nanotubes were distributed uniformly in the soy protein adhesive with no noticeable clusters at relatively reduced fractions of CNTs as shown in the SEM images, which resulted into better adhesion on wood surface. Mechanical (shear) mixing and ultrasonication with 30 minutes of shear mixing both showed an improved dispersion of CNTs in the soy protein matrix. However, ultrasonication method of dispersion showed higher tensile shear strength and water resistance than in mechanical (shear) mixing method. Thermogravimetric analysis of the samples also showed that the CNTs incorporated increases the thermal stability of the nanocomposite adhesive at higher loading fraction. Incorporation of CNTs into soy protein isolate adhesive improved both the shear strength and water resistance of the adhesive prepared at a relatively reduced concentration of 0.3%.The result showed that tensile shear strength of SPI/FCNTs adhesive was 0.8 MPa and 7.25MPa at dry and wet state respectively, while SPI/CNTs adhesive had 6.91 MPa and 5.48MPa at dry and wet state respectively. There was over 100% increase in shear strength both at dry and wet state compared to the pure SPI adhesive. The 19% decrease in value of the new adhesive developed compared to the minimum value of ≥10MPa of European standard for interior wood application may be attributed to the presence of metallic particles remaining after purification of CNTs. The presence of metallic particles will prevent the proper penetration of the adhesive into the wood substrate. The type of wood used in this study as well as the processing parameters could also result into lower value compared to the value of European standard. Therefore, optimization of the processing parameter as well as the conversion of carboxylic acid group on the surface of the CNTs into acyl chloride group may be employed in future investigation. However, the preparation of new nanocomposite adhesive from soy protein isolate will replace the formaldehyde and petrochemical adhesive in the market and be of useful application in the wood industry. / Civil and Chemical Engineering / M. Tech. (Chemical Engineering)