La durabilité des miroirs solaires est un point clé pour le développement des centrales solaires à concentration, du fait de l’investissement important, des 30 ans d’opération visés et des zones d’implantations aux climats agressifs. Ces travaux de recherche portent ainsi sur l’étude des modes de dégradation et de la durabilité de miroirs solaires en verre monolithiques ou laminés. Cette thèse a permis d’appliquer avec succès au CSP une méthodologie de prédiction de la durée de vie développée dans des domaines plus matures. Les corrélations entre les vieillissements accélérés et les expositions extérieures réalisées sur trois sites ont mis en avant le rôle prédominant de l’eau et de l’irradiance dans la dégradation des peintures de protection des miroirs monolithiques. Les essais en chaleur humide ont quant à eux été jugés trop agressifs pour les miroirs, considérant de plus les conditions climatiques des sites d’application potentiels. Les résultats expérimentaux des essais de vieillissements accélérés ont conduit à la détermination des paramètres cinétiques des miroirs inclus dans les relations mathématiques modélisant les principaux facteurs de stress identifiés précédemment. Les facteurs d’accélération ont ainsi été calculés pour des essais standards par rapport à des sites comportant des centrales CSP opérationnelles. Ce travail a permis au final d’estimer des durées de vie des miroirs sur les sites choisis, en considérant que seuls les facteurs de stress étudiés intervenaient dans la dégradation. / Durability of solar mirrors is a key point for the development of concentrating solar power plants, because of the large investment, the goal of 30 years lifetime and of the implantations areas with hostile climates. This research work concerns the study of degradation modes and of monolithic or laminated glass solar mirrors durability. This thesis allows to successfully apply to CSP a lifetime prediction method already developed in more mature fields. Correlations between accelerated ageing tests and natural outdoor exposures performed on three sites evidence the predominant role of water and irradiance in protection paints of monolithic mirrors degradation. Damp heat tests were evaluated too aggressive for mirrors, considering thus the climatic conditions of potential application sites. Experimental results of accelerated ageing tests lead to the determination of kinetic parameters included in mathematical relationships modelling the main stress factors previously identified. Acceleration factors were then calculated for standard tests compared to sites with operational CSP plants. This work finally allows to estimate lifetimes of mirrors on specific sites, assuming that only the studied stress factors take part in degradation.

The demand for clean and environmentally benign energy resources has been a great concern in the last two decades. To alleviate the associated environmental problems, reduction of the use of fossil fuels by developing more cost-effective renewable energy technologies becomes more and more significant. Among various types of renewable energy sources, solar energy and bioenergy take a great proportion. This dissertation focuses on the heat transfer and flow in solar energy and bioenergy systems, specifically for Thermal Energy Storage (TES) systems in Concentrated Solar Power (CSP) plants and open-channel algal culture raceways for biofuel production. The first part of this dissertation is the discussion about mathematical modeling, numerical simulation and experimental investigation of solar TES system. First of all, in order to accurately and efficiently simulate the conjugate heat transfer between Heat Transfer Fluid (HTF) and filler material in four different solid-fluid TES configurations, formulas of an effective heat transfer coefficient were theoretically developed and presented by extending the validity of Lumped Capacitance Method (LCM) to large Biot number, as well as verifications/validations to this simplified model. Secondly, to provide design guidelines for TES system in CSP plant using Phase Change Materials (PCM), a general storage tank volume sizing strategy and an energy storage startup strategy were proposed using the enthalpy-based 1D transient model. Then experimental investigations were conducted to explore a novel thermal storage material. The thermal storage performances were also compared between this novel storage material and concrete at a temperature range from 400 °C to 500 °C. It is recommended to apply this novel thermal storage material to replace concrete at high operating temperatures in sensible heat TES systems. The second part of this dissertation mainly focuses on the numerical and experimental study of an open-channel algae culture raceway for biofuel production. According to the proposed flow field design of ARID-HV algal raceway, experiments and numerical simulation have been conducted to understand the enhancement of flow mixing in the flow field of ARID-HV raceway by cutting slots on top of the dam near the dead zones. A new method was proposed to quantitatively evaluate the flow mixing by using the statistics of temporal and spatial distribution of the massless fluid particles (centered in each cell at the inlet surface) in the raceway collecting the data of path-lines of fluid particles from CFD results. It is hoped that this method can be applied to assist the algal raceway flow field design as well as other engineering applications. The third part introduces the details about the construction work of a high temperature molten salt test loop. Because of the limited operating temperature of conventional synthetic oils, in order to obtain higher energy conversion efficiency, higher operating temperature is always desirable in a CSP plant which leads to the requirement of new generation of HTF. Currently, a halide salt eutectic mixture (NaCl-KCl-ZnCl₂) as a potential HTF for future CSP applications has been proposed by a multi-institute research team, led by University of Arizona. The thermophysical properties of the halide eutectic salt have been measured. However, this new developed halide eutectic salt has not been tested in a circulating loop at a high operating temperature for the measurement of heat transfer coefficient. It is a significant effort to build such a test system due to extremely high operating temperature. As a consequence, in the third part of this dissertation, details about the design of the lab-scale test system and all the equipment items will be introduced. The investigations included in this dissertation for the heat transfer and flow in solar energy and bioenergy systems are of particular interest to the renewable energy engineering community. It is expected that the proposed methods can provide useful information for engineers and researchers.

Thesis (PhD) -- Stellenbosch University, 2014. / ENGLISH ABSTRACT: Currently the reduction of the levelised cost of electricity (LCOE) is the main goal of concentrating solar power (CSP) research. Central to a cost reduction strategy proposed by the American Department of Energy is the use of advanced power cycles like supercritical steam Rankine cycles to increase the efficiency of the CSP plant. A supercritical steam cycle requires source temperatures in excess of 620°C, which is above the maximum storage temperature of the current two-tank molten nitrate salt storage, which stores thermal energy at 565°C. Metallic phase change materials (PCM) can store thermal energy at higher temperatures, and do not have the drawbacks of salt based PCMs. A thermal energy storage (TES) concept is developed that uses both metallic PCMs and liquid metal heat transfer fluids (HTF). The concept was proposed in two iterations, one where steam is generated directly from the PCM – direct steam generation (DSG), and another where a separate liquid metal/water heat exchanger is used – indirect steam generation, (ISG). Eutectic aluminium-silicon alloy (AlSi12) was selected as the ideal metallic PCM for research, and eutectic sodium-potassium alloy (NaK) as the most suitable heat transfer fluid. Thermal energy storage in PCMs results in moving boundary heat transfer problems, which has design implications. The heat transfer analysis of the heat transfer surfaces is significantly simplified if quasi-steady state heat transfer analysis can be assumed, and this is true if the Stefan condition is met. To validate the simplifying assumptions and to prove the concept, a prototype heat storage unit was built. During testing, it was shown that the simplifying assumptions are valid, and that the prototype worked, validating the concept. Unfortunately unexpected corrosion issues limited the experimental work, but highlighted an important aspect of metallic PCM TES. Liquid aluminium based alloys are highly corrosive to most materials and this is a topic for future investigation. To demonstrate the practicality of the concept and to come to terms with the control strategy of both proposed concepts, a storage unit was designed for a 100 MW power plant with 15 hours of thermal storage. Only AlSi12 was used in the design, limiting the power cycle to a subcritical power block. This demonstrated some practicalities about the concept and shed some light on control issues regarding the DSG concept. A techno-economic evaluation of metallic PCM storage concluded that metallic PCMs can be used in conjunction with liquid metal heat transfer fluids to achieve high temperature storage and it should be economically viable if the corrosion issues of aluminium alloys can be resolved. The use of advanced power cycles, metallic PCM storage and liquid metal heat transfer is only merited if significant reduction in LCOE in the whole plant is achieved and only forms part of the solution. Cascading of multiple PCMs across a range of temperatures is required to minimize entropy generation. Two-tank molten salt storage can also be used in conjunction with cascaded metallic PCM storage to minimize cost, but this also needs further investigation. / AFRIKAANSE OPSOMMING: Tans is die minimering van die gemiddelde leeftydkoste van elektrisiteit (GLVE) die hoofdoel van gekonsentreerde son-energie navorsing. In die kosteverminderingsplan wat voorgestel is deur die Amerikaanse Departement van Energie, word die gebruik van gevorderde kragsiklusse aanbeveel. 'n Superkritiese stoom-siklus vereis bron temperature hoër as 620 °C, wat bo die 565 °C maksimum stoor temperatuur van die huidige twee-tenk gesmelte nitraatsout termiese energiestoor (TES) is. Metaal fase veranderingsmateriale (FVMe) kan termiese energie stoor by hoër temperature, en het nie die nadele van soutgebaseerde FVMe nie. ʼn TES konsep word ontwikkel wat gebruik maak van metaal FVM en vloeibare metaal warmteoordrag vloeistof. Die konsep is voorgestel in twee iterasies; een waar stoom direk gegenereer word uit die FVM (direkte stoomopwekking (DSO)), en 'n ander waar 'n afsonderlike vloeibare metaal/water warmteruiler gebruik word (indirekte stoomopwekking (ISO)). Eutektiese aluminium-silikon allooi (AlSi12) is gekies as die mees geskikte metaal FVM vir navorsingsdoeleindes, en eutektiese natrium – kalium allooi (NaK) as die mees geskikte warmteoordrag vloeistof. Termiese energie stoor in FVMe lei tot bewegende grens warmteoordrag berekeninge, wat ontwerps-implikasies het. Die warmteoordrag ontleding van die warmteruilers word aansienlik vereenvoudig indien kwasi-bestendige toestand warmteoordrag ontledings gebruik kan word en dit is geldig indien daar aan die Stefan toestand voldoen word. Om vereenvoudigende aannames te bevestig en om die konsep te bewys is 'n prototipe warmte stoor eenheid gebou. Gedurende toetse is daar bewys dat die vereenvoudigende aannames geldig is, dat die prototipe werk en dien as ʼn bevestiging van die konsep. Ongelukkig het onverwagte korrosie die eksperimentele werk kortgeknip, maar dit het klem op 'n belangrike aspek van metaal FVM TES geplaas. Vloeibare aluminium allooie is hoogs korrosief en dit is 'n onderwerp vir toekomstige navorsing. Om die praktiese uitvoerbaarheid van die konsep te demonstreer en om die beheerstrategie van beide voorgestelde konsepte te bevestig is 'n stoor-eenheid ontwerp vir 'n 100 MW kragstasie met 15 uur van 'n TES. Slegs AlSi12 is gebruik in die ontwerp, wat die kragsiklus beperk het tot 'n subkritiese stoomsiklus. Dit het praktiese aspekte van die konsep onderteken, en beheerkwessies rakende die DSO konsep in die kollig geplaas. In 'n tegno-ekonomiese analise van metaal FVM TES word die gevolgtrekking gemaak dat metaal FVMe gebruik kan word in samewerking met 'n vloeibare metaal warmteoordrag vloeistof om hoë temperatuur stoor moontlik te maak en dat dit ekonomies lewensvatbaar is indien die korrosie kwessies van aluminium allooi opgelos kan word. Die gebruik van gevorderde kragsiklusse, metaal FVM stoor en vloeibare metaal warmteoordrag word net geregverdig indien beduidende vermindering in GLVE van die hele kragsentrale bereik is, en dit vorm slegs 'n deel van die oplossing. ʼn Kaskade van verskeie FVMe oor 'n reeks van temperature word vereis om entropie generasie te minimeer. Twee-tenk gesmelte soutstoor kan ook gebruik word in samewerking met kaskade metaal FVM stoor om koste te verminder, maar dit moet ook verder ondersoek word.

In concentrated solar power (CSP) stations, large arrays of mirrors which are capable of changing its orientation are used to reflect the incident solar energy to a stationary receiver kept at a distance. Such mirrors are often called as heliostats. The receiver contains a heat absorbing medium like molten salt. By absorbing the thermal energy reflected from thousands of heliostats, the temperature would reach around 6000C and the heat can be used in thermal power plants to generate steam and thus run a turbine to produce electricity. One of the biggest advantages of CSP over conventional energy harvesting from Sun is that it can generate electricity during night for long hours of time from the thermal energy stored during daytime. This eliminates the usage of batteries or any other energy storing methods. The conversion efficiency is also high in CSP due to the high temperature achieved. With prior knowledge of the station coordinates, viz., the latitude and longitude, the day of the year and time, the direction or the path of sun can be fully determined. Typically, the sun's motion is tracked by the azimuth-elevation (Az-El) or the target-aligned configuration heliostats. In both these approaches, the mirror needs to be moved about two axes independently using two actuators in series with the mirror effectively mounted at a single point at the centre. This arrangement causes the mirror to deform in presence of gusty winds in a solar field which results in loss of pointing accuracy. Typically a beam error of less than 2-3 mrad is desirable in a large solar field and this value also includes other sources of loss of pointing accuracy like gravity and wind loading. In order to prevent this, a rigid support frame is required for each of the heliostats. In this work, two three degree-of-freedom parallel manipulators, viz., the 3-UPU wrist and 3-RPS, have been proposed to track the sun in central receiver systems. The main reasons for choosing a parallel manipulator as heliostat are its desirable characteristics like large load carrying capacity, high accuracy in positioning the mirror and easy to obtain the inverse kinematics and convenient for real time control. The proposed parallel manipulators support the load of the mirror, structure and wind loading at three points resulting in less deflection and thus a much larger mirror can be moved with the required tracking accuracy and without increasing the weight of the support structure. The algorithm for sun tracking is developed, extensive simulation study with respect to actuations required, variation of joint angles, spillage loss and leg intersection has been carried out. Using FEA, it is shown that for same sized mirror, wind loading of 22 m/s and maximum deflection requirement (2 mrad), the weight of the support structure is between 15% and 60% less with the parallel manipulators when compared to azimuth-elevation or the target-aligned configurations. A comprehensive study on stroke minimization of prismatic joints is carried out. It is found that a stroke of 700 mm is required for a 2 m x 2 m heliostat at Bangalore when the farthest heliostat is at a distance of 300 m from the tower. Although, there is an extra motor required to track the sun, the 3-RPS manipulator is better than the conventional methods if the mirror area per actuator criteria is taken into consideration. Prototypes of the Az-El and 3-RPS heliostats were made with a mirror size of 1 m x 1 m. A PID controller implemented using MATLAB-Simulink and a low cost, custom made motor driver circuit is used to control the motion of the 3-RPS heliostat. The algorithm developed is tested on the prototype by tracking a point marked on the wall of the lab space and is found to have a tracking error of only 7.1 mrad. Finally, the actual sun tracking is carried out on the roof of a building reflecting the sun-light to a wall situated 6.72 m above and a distance of 15.87 m from the heliostats. The images are captured at various instances of time from 11:30 a.m. to 3:30 p.m. on October 15th and November 10th, 2016, tracking errors are quantified and it is demonstrated that the proposed 3-RPS parallel manipulator can indeed work as a heliostat in concentrated solar power plants.

Concentrating Solar Power (CSP) is one of the most promising renewable energybased electricity generation technologies to deal with the increasing demand of power consumption and environmental sustainability. With the aim of achieving the 2020 SunShot cost target for CSP of 60 USD/MWh, the United States Department of Energy presented, in May 2018, the Gen3 CSP initiative. In particular, the CSP Gen3 Liquid-Phase Pathway proposes to design a CSP system adopting liquid sodium as Heat Transfer Fluid (HTF) in the receiver, advanced high-temperature molten chloride salt as storage fluid and supercritical CO2 (sCO2) Brayton cycle as power cycle. Within this framework, the aim of this master thesis was to design the sodium-chloride salt Heat Exchanger (HX) by developing both a heat exchanger model and a sodiumsalt-sCO2 system model. To pursue these purposes, a completely new Modelica-based HX model was developed and added to the SolarTherm library. Furthermore, as an extension of earlier models, the sodium-salt-sCO2 CSP system (NaSaltsCO2System) was implemented in SolarTherm, by incorporating the HX model and linking it with other new and existing component models. As for the HX, a general model was developed for shell and tube heat exchangers, based on the TEMA guidelines, with the possibility of being customized in terms of media adopted, constraints, boundary conditions, and correlations. The model performs an optimization in order to select the internal geometry configuration that optimizes a user-defined objective-function. By employing the implemented HX model in the NaSaltsCO2System, the sodium-salt heat exchanger was designed aiming at minimizing the Levelized Cost of Electricity (LCOE), providing a complete geometry description, and an estimation of the performances and costs. The resulting NaSaltsCO2System model was found to be robust and able to perform annual simulations that allowed to estimate the energy performances of the CSP plant, as well as the LCOE. Considering the sodium-salt-sCO2 CSP system characterized by a receiver capacity of 543 MWth, 12 hours of Thermal Energy Storage (TES), and a 100 MWe power block, the LCOE resulted equal to 72.66 USD/MWh. The sodium-salt HX design that minimizes the LCOE resulted in a single-shell/single tube pass configuration, with vertical alignment, characterized by an overall height of 15 m, and a shell diameter of 1.8 m. It represents the 3.2% of the total capital cost of the plant. An interesting system-level optimization was then carried out on the combined receiver-heat exchanger block. It regarded the variation of the Log Mean Temperature Difference (LMTD) of the HX and highlighted the possibility to drop the LCOE down to 68.54 USD/MWh. The techno-economic investigations and the sensitivity analysis showed the flexibility and robustness of the HX model, as well as the importance of the NaSaltsCO2System. The latter lays the groundwork to explore potential improvements of this new generation of CSP systems, which can play a fundamental role in the future global energy mix. / Termisk solkraft (CSP) är en av de mest lovande elproduktionsteknologierna baserade på förnybar energi. Den kan bidra till hanteringen av den ökande efterfrågan på energi och miljömässig hållbarhet. I syfte att uppnå 2020 SunShot-kostnadsmålet för CSP på 60 USD/MWh presenterade USA:s energidepartement Gen3 CSPinitiativet. I synnerhet föreslår CSP Gen Liquid-Phase Pathway att utforma ett CSPsystem som använder flytande natrium som värmeöverföringsvätska i mottagaren, smält kloridsalt med hög temperatur som lagringsvätska, samt superkritisk CO2 (sCO2) Brayton-cykel som kraftcykel. Syftet för detta examensarbete var att utforma natriumkloridsaltets primära värmeväxlare genom att utveckla både en värmeväxlarmodell (HX) modell och en natriumsalt-sCO2-systemmodell. För att fullfölja dessa syften utvecklades HX-modellen först, sedan implementerades natriumsalt-sCO2 CSP-systemet NaSaltsCO2System. Båda verktygen utvecklades med hjälp av Modelica som programmeringsspråk. De finns nu tillgängliga i det öppna SolarTherm-biblioteket. När det gäller HX utvecklades en allmän modell för skal- och rörvärmeväxlare med möjligheten att anpassas när det gäller antagna medium, begränsningar, gränsvillkor och korrelationer. Dessutom utförde modellen en optimering för att välja den interna geometri-konfigurationen som optimerar en användardefinierad objektiv-funktion. Genom att använda den implementerade HX-modellen i NaSaltsCO2System designades natriumsalt-värmeväxlaren, vilket gav en fullständig konfiguration-beskrivning och en uppskattning av prestanda och kostnader. Den utvecklade NaSaltsCO2System-modellen visade sig vara robust och kapabel till att utföra simuleringar på årsbasis. Detta gjorde det möjligt att uppskatta CSP-anläggningens energiprestanda samt LCOE. Det utvecklade natriumsalt-sCO2 CSP-systemet som känneteckna des av en mottagarkapacitet på 543 MWth, 12 timmars TES och ett 100 MWe power block, resulterade i en LCOE på 72.66 USD/MWh. Natrium-salt HX-konstruktionen som minimerade LCOE resulterade i en enskalig/enkel rörpassningskonfiguration, med vertikal inriktning, kännetecknad av en total höjd av 15 m och en skaldiameter på 1.8 m. Det motsvarade 3.2% av anläggningens totala kapitalkostnad. Den mest intressanta systemoptimeringen genomfördes på det kombinerade blocket bestående av mottagare och värmeväxlare. Den behandlade variationen av HX:s LMTD och framhöll möjligheten att sänka LCOE till 68.54 USD/MWh. De teknisk-ekonomiska undersökningarna och känslighetsanalysen visade flexibiliteten och robustheten i HX-modellen, liksom vikten av NaSaltsCO2Systemet. Den senare lägger grunden för att utforska potentiella förbättringar av denna nya generation av CSP-system, som kan spela en grundläggande roll i den framtida globala energimixen.