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Polyesters are an attractive class of polymer that can be readily modified with a wide range of different comonomers, during polymerization or with melt blending, to achieve a wide variety of physical properties. This research primarily focuses on polyesters that incorporate rigid aromatic structures that have excellent potential to enhance thermal and mechanical properties. Copolyesters were prepared through melt polycondensation of diesters and diols in the presence of an exchange catalyst. Monomer incorporation was verified with nuclear magnetic resonance (NMR) and molecular weights were obtained by measuring inherent viscosity (ninh). Physical properties were assessed with thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA) and rheology. Mechanical properties were assessed with tensile and impact testing. Copolyesters of poly(ethylene terephthalate) (PET) were synthesized by substituting dimethyl terephthalate (DMT) with dimethyl 4,4'-biphenyldicarboxylate (4,4'BB) resulting in enhanced glass transition (Tg) temperatures relative to PET while affording melting temperatures (Tm) low enough to allow facile melt processing. Further modification with dimethyl isophthalate (DMI) or dimethyl 3,4'-biphenyldicarboxylate (3,4'BB) slowed crystallization sufficiently to allow biaxial orientation, leading to further studies assessing the permeability of oriented films. Novel amorphous polyesters were synthesized with 3,4'BB or 4,4'BB in combination with neopentyl glycol (NPG), 1,4-cyclohexandimethanol (CHDM) and ethylene glycol (EG). Use of multiple diols produced clear, amorphous copolyesters with Tgs as high at 129 C. A series of novel high temperature(Tm) copolyesters were synthesized from dimethyl 2,6-naphthalenedicarboxylate (DMN) and 4,4'BB combined with CHDM. Studies were performed with standard DSC and thin film calorimetry to show the convergence of multiples melting endotherms in an effort to determine their origin. Preliminary work was performed on the modification of poly(1,4-cyclohexylenedimethylene terephthalate) (PCT), poly(1,4-cyclohexylenedimethylene 2,6-naphthalate) (PCN) and poly(1,4-cyclohexylenedimethylene 4,4'-bibenzoate) (PCB) with dimethyl p-terphenyl-4,4''-dicarboxylate. / PHD

In the effort to improve oil production riser performance, new materials are being studied. In the present case, a Polymer Matrix Composite (PMC) is being considered as a replacement for carbon steel in flexible risers manufactured by Wellstream Inc., Panama City, Florida. The Materials Response Group (MRG) at Virginia Tech had the primary responsibility to develop the models for long-term behavior, especially remaining strength and life. The MRG is also responsible for the characterization of the material system with a focus on the effects of time, temperature, and environmental exposure. The present work is part of this effort. The motivation to use a composite material in a non-bonded flexible riser for use in the offshore oil industry is put forth. The requirements for such a material are detailed. Strength analysis and modeling methods are presented with experimental data. The effect of matrix crystallinity on composite mechanical properties is shown. A new method for investigating matrix behavior at elevated temperatures developed. A remaining strength life prediction methodology is recalled and applied to the case of combined fatigue and rupture loading. / Master of Science

In 2012, a new type of lignin, catechyl (C)-lignin was found in the seed coat of vanilla orchid (Vanilla planifolia) and Melocactus cacti, and later in the nutshell of Aleurites moluccana (candlenut). This caffeyl alcohol homopolymer is the exclusive lignin in vanilla seed coat but separated in time and/or location with guaiacyl (G)-lignin in candlenut. Unlike conventional guaiacyl/syringyl (G/S-lignins) with alkyl-aryl ether linkages, intermonomer linkages in C-lignin are connected by benzodioxane linkages which are stiffer than alkyl-aryl ether linkages. C-lignin is unusually stable against acid-catalyzed cleavage. Tissues with C-lignin are expected to exhibit high glass transition temperature (Tg) compared to tissues with G/S/H-lignin. C-lignin also probably shows high crystallinity due to its highly linear-homopolymer structure. The ability of some seed coats/nutshells in angiosperms to synthesize a new type of lignin is another level of lignin evolution. However, the role of C-lignin related to the function of the seed coat is unclear while it exhibits different behaviors to the regular G/S/H-lignin. These points motivated us to conduct cell-wall structure/property studies in the context of plant evolution, using microscopy, X-ray diffraction (XRD) and dynamic mechanical analysis (DMA). Light and electron microscopes were used to identify cell's size and type of intact and macerated vanilla seed coat and candlenut shell. Vanilla seeds are tiny, sized approximately 300μm and the surface is covered with dark-colored seed coat. Candlenut is slightly smaller than walnut, with uneven, hard, dark brown shell covering the nut. Microscopy observations indicated that both seed coat and nutshell are dominated by highly lignified cells, known as sclereids. The types of sclereids in vanilla seed coat and candlenut shell are different; vanilla seed coat has ostoesclereid-type cells, while candlenut shell has macrosclereid-type cells. XRD was used to study tissue with C-lignin crystallinity by comparing diffractograms of vanilla seed coat and candlenut shell to Southern Yellow Pine wood diffractograms. The Southern Yellow Pine wood diffractogram corresponds to a typical native cellulose in higher plants, that is cellulose I allomorph. Diffractogram XRD analysis on vanilla seed coat and candlenut shell shows similarities to Southern Yellow Pine native cellulose, suggesting that cellulose is the contributor for crystallinity in seed coat and nutshell, and this also indicated that tissues with C-lignin is not crystalline. Crystallinities of vanilla seed coat and candlenut shell determined using peak deconvolution methods were about half of Southern Yellow Pine crystallinity. DMA was used to measure Tg in vanilla seed coat and candlenut shell. Measurements were conducted in solvent-submersion mode using organic plasticizers to reduce the Tg to non-damaging temperatures. DMA measurement of vanilla seed coat and candlenut shell is challenging due to specimen size and shape. Specimen preparation for DMA measurement included seed coat purification for vanilla and cutting/milling for candlenut shell followed by specimen saturation in plasticizers. Compressive-torsion DMA was used to allow tiny specimens gripping. Vanilla seed coats exhibited higher glass transition temperature compared to wood, while candlenut shells exhibited various Tgs depending on specimen type/size. / Doctor of Philosophy / Lignin is a complex organic material that constructs higher plant cell walls. Lignin provides stiffness and strength and is the landmark of plant evolution to terrestrial life. Typically, lignin in hardwood/softwood has guaicayl and/syringyl (G/S) units derived from coniferyl/sinapyl alcohols. ln 2012, a new type of lignin, catechyl (C)-lignin, was found in the seed coat of vanilla orchid (Vanilla planifolia) and Melocactus cacti, and later in the nutshell of Aleurites moluccana (candlenut). C-lignin is a caffeyl alcohol homopolymer and is exclusive in vanilla seed coat but coexists with guaiacyl (G)-lignin in candlenut shells. This new type of lignin exhibits different behavior than G/S-lignin. C-lignin is unusually stable against acid-catalyzed hydrolysis. Intermonomer linkage in C-lignin is stiffer than G/S lignin(s); it is likely to have higher glass transition temperature (Tg) than normal lignin. Due to its linearity, tissue with C-lignin is also expected to be highly crystalline. C-lignin's roles are not well known and therefore, these are merit for structure/property studies in the context of plant evolution as bio-inspired new materials. Microscopy, X-ray diffraction (XRD), and dynamic mechanical analysis (DMA) were used to study vanilla seed coat and candlenut shell morphology, crystallinity, and glass transition temperatures (Tg), respectively. It was observed that the two tissues have different types of sclereids, but this is not associated with why vanilla seed coats exhibit only C-lignin while candlenut shells have both C /G-lignins. XRD scans revealed that C-lignin is not crystalline due to similarity of their diffractograms to those of wood. DMA measurements revealed that vanilla seed coat tissues exhibit higher Tg than tissue with G/S lignin as expected, while the Tg candlenut shells varied among specimen type and particle sizes.

The focus of this research project was to investigate morphological and mechanical properties of both extruded and dispersion-cast Nafion® membranes. The project can be divided into three primary objectives; obtaining a fundamental understanding of the glass transition temperature of Nafion®, determining the effect of thermal annealing treatments on the morphology and mechanical properties of dispersion-cast Nafion®, and examination of dispersion-cast Nafion® subjected to an ex-situ, Fenton's chemical degradation test. Nafion®, a perfluorosulfonate ionomer, is considered a commercially successful semi-crystalline ionomer with primary applications in chlor-alkali cells and proton exchange membrane fuel cells. With the aid of dynamic mechanical analysis (DMA) and dielectric spectroscopy (DS), we were able to provide definitive evidence for a genuine glass transition in Nafion®. DMA of Nafion® samples that were partially neutralized with tetrabutylammonium counterions showed a strong compositional dependence suggesting that the β-relaxations of H+-form Nafion® and the neutralized ionomers have the same molecular origin with respect to backbone segmental motions. Building upon our previous studies of the molecular and morphological origins of the dynamic mechanical relaxations of Nafion® neutralized with a series of organic ions, the glass transition temperature of H+-form Nafion® is now confirmed to be the weak β-relaxation centered at -20 °C. Dielectric spectra also showed this transition from the perspective of dipole relaxation. The signature of cooperative long range segmental motions in dielectric spectra was seen here, as with other polymers, mainly through the excellent agreement of the β-relaxation time-temperature dependence with the Vogel-Fulcher-Tammann equation. We have also discovered that new dispersion-cast H+ form Nafion® membranes are susceptible to disintegration/dissolution when subjected to boiling methanol. In this work, we have achieved significant decreases in the percent solubility of H+-form Nafion® by either thermally annealing above 175 °C or solution-processing at 180 °C using a high boiling point solvent. Small Angle X ray Scattering (SAXS) displayed a change in the morphology of H+ form membranes with increasing annealing temperature by a shift in the crystalline scattering peak (q â 0.05 Ã 1) to lower q values. Counterion exchange of Nafion® from H+ to Na+ form had no influence on the membrane's susceptibility to disintegration in boiling methanol. In order to achieve mechanical stability in boiling methanol, Na+ form membranes had to be annealed at 275 °C for at least fifteen minutes. The SAXS data of annealed Na+ form membranes showed a dramatic decrease in crystalline order with annealing temperature, ultimately leading to the disappearance of the crystalline scattering peak after fifteen minutes at 275 °C. The onset of methanol stability with the melting of Nafion® crystallites suggests that chain entanglement is an important parameter in obtaining solvent stability. With respect to chemical stability, we performed studies aimed at examining the effects of Fenton's Reagent on the resistance to radical attack of new generation, dispersion-cast Nafion®. Changes in the 19F solid-state NMR spectra of dispersion-cast Nafion® before and after chemical degradation via Fenton's Reagent predicts a rather random attack by ·OH and ·OOH radicals. Several membranes were also thermally annealed between 100-250 °C in an attempt to correlate crystallinity with chemical degradation kinetics of Nafion® via Fenton's Reagent. The results indicate that the effect of counterion exchange into the Na+ form was minimal, but the degree of thermal degradation had a tremendous effect on the fluoride release rate and chemical degradation kinetics. By exchanging the membranes into the Na+ form, thermal degradation was avoided, allowing us to study the role of crystallinity as a function of fluoride release. Ultimately, Nafion® crystallinity was deemed an important factor in deterring peroxide radical attack. As the percent crystallinity decreased with annealing temperature, the fluoride concentration in the resulting Fenton's media increased accordingly, indicating that the amorphous regions of the polymer are more susceptible to chemical degradation via peroxide radical attack. / Ph. D.

Doctor of Philosophy / Department of Grain Science and Industry / Praveen V. Vadlani / The purpose of this study was to investigate micro- and macro-scale aspects of solid state fermentation (SSF) for production of cellulolytic enzymes using fungal cultures. Included in the objectives were investigation of effect of physicochemical characteristics of substrate on enzymes production at micro-scale, and design, fabrication and analysis of solid-state bioreactor at macro-scale. In the initial studies response surface optimization of SSF of soybeans hulls using mixed culture of Trichoderma reesei and Aspergillus oryzae was carried out to standardize the process. Optimum temperature, moisture and pH of 30ºC, 70% and 5 were determined following optimization. Using optimized parameters laboratory scale-up in static tray fermenter was performed that resulted in production of complete and balanced cellulolytic enzyme system. The balanced enzyme system had required 1:1 ratio of filter paper and beta-glucosidase units. This complete and balanced enzyme system was shown to be effective in the hydrolysis of wheat straw to sugars. Mild pretreatments– steam, acid and alkali were performed to vary physicochemical characteristics of soybean hulls – bed porosity, crystallinity and volumetric specific surface. Mild nature of pretreatments minimized the compositional changes of substrate. It was explicitly shown that more porous and crystalline steam pretreated soybean hulls significantly improved cellulolytic enzymes production in T. reesei culture, with no effect on xylanase. In A. oryzae and mixed culture this improvement, though, was not seen. Further studies using standard crystalline substrates and substrates with varying bed porosity confirmed that effect of physicochemical characteristics was selective with respect to fungal species and cellulolytic activity. A novel deep bed bioreactor was designed and fabricated to address scale-up issues. Bioreactor’s unique design of outer wire mesh frame with internal air distribution and a near saturation environment within cabinet resulted in enhanced heat transfer with minimum moisture loss. Enzyme production was faster and leveled within 48 h of operation compared to 96 h required in static tray. A two phase heat and mass transfer model was written that accurately predicted the experimental temperature profile. Simulations also showed that bioreactor operation was more sensitive to changes in cabinet temperature and mass flow rate of distributor air than air temperature.

Micronisation of active pharmaceutical ingredients (APIs) to achieve desirable quality attributes for formulation preparation and drug delivery remains a major challenge in the pharmaceutical sciences. It is therefore important that the relationships between crystal structure, the mechanical properties of powders and their subsequent influence on processing behaviour are well understood. The aim of this project was therefore to determine the relative importance of particle attributes including size, crystal quality and morphology on processing behaviour and the characteristics of micronised materials. It was then subsequently intended to link this behaviour back to crystal structure and the nature of molecular packing and intermolecular interactions within the crystal lattice enabling the identification of some generic rules which govern the quality of size reduced powders. In this regard, different sieve fractions of lactose monohydrate and crystal variants of ibuprofen and salbutamol sulphate (size, morphology and crystal quality) were investigated in order to determine those factors with greatest impact on post-micronisation measures of particle quality including particle size, degree of crystallinity and surface energy. The results showed that smaller sized feedstock should typically be used to achieve ultrafine powders with high crystallinity. This finding is attributed to the reduced number of fracture events necessary to reduce the size of the particles leading to decreases in milling residence time. However the frequency of crystal cracks is also important, with these imperfections being implicated in crack propagation and brittle fracture. Ibuprofen crystals with a greater number of cracks showed a greater propensity for comminution. Salbutamol sulphate with a high degree of crystal dislocations however gave highly energetic powders, with reduced degree of crystallinity owing to the role dislocations play in facilitating plastic deformation, minimising fragmentation and extending the residence of particles in the microniser. Throughout these studies, morphology was also shown to be critical, with needle like morphology giving increased propensity for size reduction for both ibuprofen and salbutamol sulphate, which is related to the small crack propagation length of these crystals. This behaviour is also attributed to differences in the relative facet areas for the different morphologies of particles, with associated alternative deformation behaviour and slip direction influencing the size reduction process. Molecular modelling demonstrated a general relationship between low energy slip planes, d-spacing and brittleness for a range of materials, with finer particle size distributions achieved for APIs with low value of highest d-spacings for identified slip planes. The highest d-spacing for any material can be readily determined by PXRD (powder x-ray diffraction) which can potentially be used to rank the milling behaviour of pharmaceutical materials and provides a rapid assessment tool to aid process and formulation design. These studies have shown that a range of crystal properties of feedstock can be controlled in order to provide micronised powders with desirable attributes. These include the size, morphology and the density of defects and dislocations in the crystals of the feedstock. Further studies are however required to identify strategies to ensure inter-batch consistency in these attributes following crystallisation of organic molecules.

<p>Crystal structure, morphology and crystallization kinetics of melt-crystallized polypropylene and poly(propylene-stat-ethylene) fractions with 2.7 to 11.0 mol% of ethylene were studied by differential scanning calorimeter, wide- and small-angle X-ray scattering, polarized light microscopy, transmission electron microscopy and infrared spectroscopy. With increasing ethylene content the poly(propylene-stat-ethylene) fractions showed unchanged crystallinity, increased unit cell volume and constant crystal thickness in combination with a shortened helix length. This indicated that a fraction of ethylene defects were incorporated into the crystal structure. During the isothermal crystallization both α- and γ-crystals could be formed. The γ-crystal fraction increased with increasing ethylene content and increasing crystallization temperature. For samples with α- and γ-crystal contents, multimodal melting was observed and a noticeable γ- to α-crystal conversion was observed on slow heating. The spherulitic structure of the copolymers was coarser than that for the homopolymer.</p><p>The crystalline lamellae in copolymers exhibited profound curvature in contrast to the straighter cross-hatched α-crystals typical to the homopolymer. Area dependence of electrical breakdown strength was studied for thin polypropylene homopolymer films. The measurements were performed with an automatic measurement system equipped with a scanning electrode arm. Five different electrodes having areas between 0.045 cm2 and 9.3 cm2 were used and typically 40-80 breakdowns per sample and electrode area were collected. All measurements were performed on dry samples in air at room temperature. The data was analyzed statistically and the Weibull function parameters α and β, the first one related to 63% probability for the sample to break down and the second one to the width of the distribution were fitted to the obtained data. Different features concerning the measurement system and conditions, e.g. criteria for the automatic detection of the breakdowns, effect of electrode edge design, partial discharges, DC ramp speed and humidity were critically analyzed. It was concluded that the obtained α-parameter values were stable and repeatable over several years of time. The β-parameter values, however, varied ± 10-30%, more for the large than the small electrodes, and were also sensitive to the changes both in the sample itself and in the measurement conditions.</p><p>Breakdown strengths of over 50 capacitor grade polypropylene films were analyzed. The obtained α-parameter values were between 450 and 850 V/μm, depending on the film grade and electrode area. In addition to the high breakdown strengths, reflected by the obtained α-values, another, sparse distribution consisting of low breakdown strengths was revealed when the amount of measurement points was high enough. This means that more than one Weibull distribution could be needed to describe the breakdown strength behavior of a polypropylene film. Breakdown values showed decreasing area dependence with decreasing electrode area. Breakdown strengths for larger sample areas were predicted from the small area data by area- and Weibull extrapolation. The area extrapolation led to predicted α-values 50% higher than measured at 4 m² whereas the Weibull extrapolation showed an accuracy of ±15 % when predicted and measured values were compared.</p><p>Breakdown strengths were also extrapolated for film areas similar to those in impregnated power capacitors. It turned out that the power capacitors, tested at the factory, performed much better than predicted by the extrapolation. However, a few weak spots with very low breakdown values were also found. For the poly(ethyelene terephtalate) dielectric, which is not swelled by the impregnation liquid, the large area breakdown strength was predictable. This indicates that for polypropylene film processing and impregnation led, in addition to the improved large area breakdown performance, also to sparse weak spots with low breakdown probabilities. Different Weibull distributions were responsible for the breakdown strengths for the processed and impregnated polypropylene than for the dry film samples.</p>