Aus der Einleitung: "Auf der Hannovermesse 2011 wurde zum ersten Mal der Begriff "Industrie 4.0" der Öffentlichkeit bekannt gemacht. Die Akademie der Technikwissenschaften hat in einer Arbeitsgruppe diese Grundidee der vierten Revolution der Industrieproduktion weiterbearbeitet und 2013 in einem Abschlussbericht mit dem Titel „Umsetzungsempfehlungen für das Zukunftsprojekt Industrie 4.0“ veröffentlicht (BmBF, 2013). Die Grundidee besteht darin, wandlungsfähige und effiziente Fabriken unter Nutzung moderner Informationstechnologie zu entwickeln. Basistechnologien für die Umsetzung der intelligenten Fabriken sind: — Cyber-Physical Systems (CPS) — Internet of Things (IoT) und Internet of Services (IoS) — Big Data Analytics and Prediction — Social Media — Mobile Computing Der Abschlussbericht fokussiert den Wertschöpfungsschritt der Produktion, während die Fragen der Produktentwicklung weitgehend unberücksichtigt geblieben sind. Die intelligente Fabrik zur Herstellung intelligenter Produkte setzt aber auch die Weiterentwicklung der Produktentwicklungsmethoden voraus. Auch hier gibt es einen großen Handlungsbedarf, der sehr stark mit den Methoden des „Modellbasierten Systems-Engineering“ einhergeht. ..."

Aus der Einleitung: "Auf der Hannovermesse 2011 wurde zum ersten Mal der Begriff "Industrie 4.0" der Öffentlichkeit bekannt gemacht. Die Akademie der Technikwissenschaften hat in einer Arbeitsgruppe diese Grundidee der vierten Revolution der Industrieproduktion weiterbearbeitet und 2013 in einem Abschlussbericht mit dem Titel „Umsetzungsempfehlungen für das Zukunftsprojekt Industrie 4.0“ veröffentlicht (BmBF, 2013). Die Grundidee besteht darin, wandlungsfähige und effiziente Fabriken unter Nutzung moderner Informationstechnologie zu entwickeln. Basistechnologien für die Umsetzung der intelligenten Fabriken sind: — Cyber-Physical Systems (CPS) — Internet of Things (IoT) und Internet of Services (IoS) — Big Data Analytics and Prediction — Social Media — Mobile Computing Der Abschlussbericht fokussiert den Wertschöpfungsschritt der Produktion, während die Fragen der Produktentwicklung weitgehend unberücksichtigt geblieben sind. Die intelligente Fabrik zur Herstellung intelligenter Produkte setzt aber auch die Weiterentwicklung der Produktentwicklungsmethoden voraus. Auch hier gibt es einen großen Handlungsbedarf, der sehr stark mit den Methoden des „Modellbasierten Systems-Engineering“ einhergeht. ..."

In the era of Industry 4.0, the Internet-of-Things (IoT) plays the driving role comparable to steam power in the first industrial revolution. IoT provides the potential to combine machine-to-machine (M2M) interaction and real time data collection within the field of manufacturing. Therefore, the adoption of IoT in industry enhances dynamic optimization, control and data-driven decision making. However, the domain suffers due to interoperability issues, with massive numbers of IoT devices connecting to the internet despite the absence of communication standards upon. Heterogeneity is pervasive in IoT ranging from the low levels (device connectivity, network connectivity, communication protocols) to high levels (services, applications, and platforms). The project investigates the current state of industrial IoT (IIoT) ecosystem, to draw a comprehensive understanding on interoperability challenges and current solutions in supporting of IoT-based smart manufacturing. Based upon a literature review, IIoT interoperability issues were classified into four levels: technical, syntactical, semantic, and organizational level interoperability. Regarding each level of interoperability, the current solutions that addressing interoperability were grouped and analyzed. Nine reference architectures were compared in the context of supporting industrial interoperability. Based on the analysis, interoperability research trends and challenges were identified. FIWARE Generic Enablers (FIWARE GEs) were identified as a possible solution in supporting interoperability for manufacturing applications. FIWARE GEs were evaluated with a scenario-based Method for Evaluating Middleware Architectures (MEMS).  Nine key scenarios were identified in order to evaluate the interoperability attribute of FIWARE GEs. A smart manufacturing use case was prototyped and a test bed adopting FIWARE Orion Context Broker as its main component was designed. The evaluation shows that FIWARE GEs meet eight out of nine key scenarios’ requirements. These results show that FIWARE GEs have the ability to enhance industrial IoT interoperability for a smart manufacturing use case. The overall performance of FIWARE GEs was also evaluated from the perspectives of CPU usage, network traffic, and request execution time. Different request loads were simulated and tested in our testbed. The results show an acceptable performance in terms with a maximum CPU usage (on a Macbook Pro (2018) with a 2.3 GHz Intel Core i5 processor) of less than 25% with a load of 1000 devices, and an average execution time of less than 5 seconds for 500 devices to publish their measurements under the prototyped implementation. / I en tid präglad av Industry 4.0, Internet-of-things (IoT) spelar drivande roll jämförbar med ångkraft i den första industriella revolutionen. IoT ger potentialen att kombinera maskin-till-maskin (M2M) -interaktion och realtidsdatainsamling inom tillverkningsområdet. Därför förbättrar antagandet av IoT i branschen dynamisk optimering, kontroll och datadriven beslutsfattande. Domänen lider dock på grund av interoperabilitetsproblem, med enorma antal IoT-enheter som ansluter till internet trots avsaknaden av kommunikationsstandarder på. Heterogenitet är genomgripande i IoT som sträcker sig från de låga nivåerna (enhetskonnektivitet, nätverksanslutning, kommunikationsprotokoll) till höga nivåer (tjänster, applikationer och plattformar). Projektet undersöker det nuvarande tillståndet för det industriella IoT (IIoT) ekosystemet, för att få en omfattande förståelse för interoperabilitetsutmaningar och aktuella lösningar för att stödja IoT-baserad smart tillverkning. Baserat på en litteraturöversikt klassificerades IIoT-interoperabilitetsfrågor i fyra nivåer: teknisk, syntaktisk, semantisk och organisatorisk nivå interoperabilitet. När det gäller varje nivå av driftskompatibilitet grupperades och analyserades de nuvarande lösningarna för adressering av interoperabilitet. Nio referensarkitekturer jämfördes i samband med att stödja industriell driftskompatibilitet. Baserat på analysen identifierades interoperabilitetstrender och utmaningar. FIWARE Generic Enablers (FIWARE GEs) identifierades som en möjlig lösning för att stödja interoperabilitet för tillverkningstillämpningar. FIWARE GEs utvärderades med en scenariebaserad metod för utvärdering av Middleware Architectures (MEMS). Nio nyckelscenarier identifierades för att utvärdera interoperabilitetsattributet för FIWARE GEs. Ett smart tillverkningsfodral tillverkades med prototyper och en testbädd som antog FIWARE Orion Context Broker som huvudkomponent designades. Utvärderingen visar att FIWARE GE uppfyller åtta av nio krav på nyckelscenarier. Dessa resultat visar att FIWARE GE har förmågan att förbättra industriell IoT-interoperabilitet för ett smart tillverkningsfodral. FIWARE GEs totala prestanda utvärderades också utifrån perspektivet för CPU-användning, nätverkstrafik och begär exekveringstid. Olika förfrågningsbelastningar simulerades och testades i vår testbädd. Resultaten visar en acceptabel prestanda i termer av en maximal CPU-användning (på en Macbook Pro (2018) med en 2,3 GHz Intel Core i5-processor) på mindre än 25% med en belastning på 1000 enheter och en genomsnittlig körningstid på mindre än 5 sekunder för 500 enheter att publicera sina mätningar under den prototyperna implementateringen.

Purpose: The purpose of this paper is to identify the opportunities that Industry 4.0 brings within the framework of applying Cyber Physical Systems in an environment of a Smart Factory. This paper shall identify the changes within daily business processes and the impact of these changes on the daily business life. Design/Methodology/Approach: The research is carried out as a case study research. Due to a qualitative approach for this case study interviews are conducted and the results are analyzed and discussed. Findings: Industry 4.0 will change the way we are working today and influence businesses and business processes in many ways. Data handling, processes and efficiency will change and the way we perceive manufacturing will change in a long term view. Further Research: It would be recommended to expand this research by conducting more research in this particular field as well as impacts on the employee should be studied more in detail.

<p>Precision livestock farming (PLF) has emerged as a solution to address global challenges related to food scarcity, increasing demand for animal products, slim profit margins in livestock production, and growing societal concerns regarding farm animal welfare. By offering individualized care for animals, PLF aims to provide labor savings, enhanced monitoring, and improved control capabilities within complex farming systems, enabled by digital technologies. The adoption of an individual-centric approach to farming through PLF is anticipated to enhance farm productivity and ensure ethical treatment of animals while mitigating concerns associated with labor shortages in modern intensive farming operations. Real-time continuous monitoring of each animal enables precise and accurate health and well-being management. However, to achieve these benefits, large-scale animal farms require commercially viable technological solutions for individualized care and welfare. Cyber-physical systems (CPSs) offer precise monitoring and control and present a promising avenue for PLF but pose significant implementation challenges.</p> <p>  In this work, a generalizable CPS architecture was formalized with active robotic nodes that can realize adaptive continuous real-time animal health monitoring to maximize productivity, animal welfare, and sustainability. Taking the example of dairy farming, a resource- and criticality-aware CPS was developed that enables real-time resource-aware sensing, adaptive control, and agile networking with an emphasis on handling emergencies autonomously. Using a decentralized approach, each node was made capable of optimizing its operation to be resource conscious, while also being able to identify emergency conditions in real-time. In this novel design, we accommodate the social dynamics of the herd and effectively address the various types of emergencies possible in PLF. Moreover, the communication was customized for the unique needs of animal agriculture, wherein it reduced latency and power consumption while ensuring collision-free two-way synchronization with adaptive range extension for emergency conditions. Further, since the CPS was centered around animals, a special robust security layer was also developed and implemented to protect the active embodied nodes against known and unknown malicious attacks. The proposed CPS reference architecture provides a foundation for implementing individualized care and welfare, ultimately improving the efficiency and sustainability of livestock operations.</p>

The original FlexiChain and its descendants are a revolutionary distributed ledger technology (DLT) for cyber-physical systems (CPS) and their embedded systems (ES). FlexiChain, a DLT implementation, uses cryptography, distributed ledgers, peer-to-peer communications, scalable networks, and consensus. FlexiChain facilitates data structure agreements. This thesis offers a Block Directed Acyclic Graph (BDAG) architecture to link blocks to their forerunners to speed up validation. These data blocks are securely linked. This dissertation introduces Proof of Rapid Authentication, a novel consensus algorithm. This innovative method uses a distributed file to safely store a unique identifier (UID) based on node attributes to verify two blocks faster. This study also addresses CPS hardware security. A system of interconnected, user-unique identifiers allows each block's history to be monitored. This maintains each transaction and the validators who checked the block to ensure trustworthiness and honesty. We constructed a digital version that stays in sync with the distributed ledger as all nodes are linked by a NodeChain. The ledger is distributed without compromising node autonomy. Moreover, FlexiChain Layer 0 distributed ledger is also introduced and can connect and validate Layer 1 blockchains. This project produced a DAG-based blockchain integration platform with hardware security. The results illustrate a practical technique for creating a system depending on diverse applications' needs. This research's design and execution showed faster authentication, less cost, less complexity, greater scalability, higher interoperability, and reduced power consumption.

To ease development and lower the entry barrier for new adopters many development environments offer visual means to edit complex data. Cyber-physical systems are a perfect candidate for such manipulations since they are usually described in the form of isolated, well defined components that can be manipulated individually. The physical parts of such systems often can be directly translated into real world objects and allowing the developer to interact with those in a familiar manner can greatly increase the usability and agility of the development process. In this thesis we focus on the exploration of interactive manipulation of hybrid system models. Our research examines a solution based on the Acumen simulation environment. We describe the tight integration between the textual model and 3D visualisation, go into detailed analysis of the implementation and use case-studies to illustrate concrete applications

Denna rapport närmar sig cyberfysiska system (CPS) ur både användnings- och utvecklingsperspektiv, med särskilt fokus på utmaningarna i en sjukhusmiljö. Vikten av en kontinuerlig utveckling för att optimera teknologins prestanda och användbarhet betonas, och de specifika utmaningar som är unika för en sjukhusmiljö belyses. Studien undersöker hantering av komplexitet kopplat till CPS i form av automatiserade transportsystem på Nya Karolinska Universitetssjukhuset, Stockholm, Sverige. Målet är att ge framtida sjukhusprojekt en klar beskrivning av erfarenheterna av att utveckla och hantera CPS i sjukhusmiljö. Genom att titta på både möjligheter och utmaningar kommer rapporten att bidra till en ökad förståelse för CPS och dess förmåga att förbättra vården. Resultaten visar att utmaningarna inkluderar höga säkerhetskrav, integrering med personal, noga övervakning för att undvika driftstörningar och behovet av samarbete och flexibilitet. Rapporten drar slutsatsen att samarbete, proaktiv inställning och kontinuerlig utveckling är nödvändiga för att optimera prestanda och användbarhet hos CPS. Användare och kunder bör också vara aktiva i att dokumentera och rapportera systemets beteende för en kontinuerlig förbättring. Utvecklingen av CPS inom sjukhusmiljöer kräver också kontinuerlig testning och utbildning av personal samt ett koordinerat och strategiskt förhållningssätt för att säkerställa god samverkan mellan systemets olika aspekter. / This report approaches CPS technology from both usage and development perspectives, with a particular focus on the challenges in a hospital environment. The importance of continuous development to optimize the technology's performance and usability is explored, as well as the specific challenges that are unique to a hospital environment. The study investigates the complexity management of CPS in the form of automated transport systems at the New Karolinska University Hospital in Stockholm, Sweden. The goal is to provide future hospital projects with a clear description of the experiences of developing and managing CPS in a hospital environment. By looking at both opportunities and challenges, the report contributes to a greater understanding of CPS and its ability to improve health care. The study shows that the challenges include high security requirements, integration with staff, careful monitoring to avoid disruptions, and the need for cooperation and flexibility. The report concludes that cooperation, proactive attitude and continuous development are necessary to optimize the performance and usability of CPS. Users and customers should be active in documenting and reporting the system's behavior for continuous improvement. The development of CPS in hospital environments also requires continuous testing and training of staff and a coordinated and strategic approach to ensure cooperation between the system's different aspects.

<p>The progressive integration of microcontrollers into various domains has transformed traditional mechanical systems into modern cyber-physical systems. However, the beginning of this transformation predated the era of hyper-interconnectedness that characterizes our contemporary world. As such, the principles and visions guiding the design choices of this transformation had not accounted for many of today's security challenges. Many designers had envisioned their systems to operate in an air-gapped-like fashion where few security threats loom. However, with the hyper-connectivity of today's world, many CPS find themselves in uncharted territory for which they are unprepared.</p> <p><br></p> <p>An example of this evolution is the Controller Area Network (CAN). CAN emerged during the transformation of many mechanical systems into cyber-physical systems as a pivotal communication standard, reducing vehicle wiring and enabling efficient data exchange. CAN's features, including noise resistance, decentralization, error handling, and fault confinement mechanisms, made it a widely adopted communication medium not only in transportation but also in diverse applications such as factories, elevators, medical equipment, avionic systems, and naval applications.</p> <p><br></p> <p>The increasing connectivity of modern vehicles through CD players, USB sticks, Bluetooth, and WiFi access has exposed CAN systems to unprecedented security challenges and highlighted the need to bolster their security posture. This dissertation addresses the urgent need to enhance the security of modern cyber-physical systems in the face of emerging threats by proposing a proactive vulnerability identification and defense construction approach and applying it to CAN as a lucid case study. By adopting this proactive approach, vulnerabilities can be systematically identified, and robust defense mechanisms can be constructed to safeguard the resilience of CAN systems.</p> <p><br></p> <p>We focus on developing vulnerability scanning techniques and innovative defense system designs tailored for CAN systems. By systematically identifying vulnerabilities before they are discovered and exploited by external actors, we minimize the risks associated with cyber-attacks, ensuring the longevity and reliability of CAN systems. Furthermore, the defense mechanisms proposed in this research overcome the limitations of existing solutions, providing holistic protection against CAN threats while considering its performance requirements and operational conditions.</p> <p><br></p> <p>It is important to emphasize that while this dissertation focuses on CAN, the techniques and rationale used here could be replicated to secure other cyber-physical systems. Specifically, due to CAN's presence in many cyber-physical systems, it shares many performance and security challenges with those systems, which makes most of the techniques and approaches used here easily transferrable to them. By accentuating the importance of proactive security, this research endeavors to establish a foundational approach to cyber-physical systems security and resiliency. It recognizes the evolving nature of cyber-physical systems and the specific security challenges facing each system in today's hyper-connected world and hence focuses on a single case study. </p>

<p dir="ltr">Deep-space extraterrestrial missions require operating, supporting, and maintaining complex habitat systems at light minutes from Earth.</p><p dir="ltr">These habitation systems operate in harsh, unforgiving environments, will be sparsely crewed, and must be more autonomous than current space habitats, as communication delays will severely constrain Earth-based support.</p><p dir="ltr">Long-duration missions, limited knowledge of the extraterrestrial environment, and the need for self-sufficiency make these habitats vulnerable to a wide range of risks and failures, many of which are impossible to premeditate.</p><p dir="ltr">Therefore, it is necessary to design these systems to be resilient to faults and failures, thoughtfully designed to be situationally aware of their operational state and engage control mechanisms that maintain safe operations when migrating towards unsafe regions of operation.</p><p dir="ltr">Resilience-oriented design of such systems requires a holistic systems approach that represents the system's dynamic behavior, its control-oriented behaviors, and the interactions between them as it navigates through regions of safe and unsafe operations.</p><p dir="ltr">Only through this integrated approach can we fully understand how the system will behave under various conditions and design controls to prevent performance loss and ensure resilient operations.</p><p dir="ltr">Systems health management (SHM) is a key component for the resilience-oriented design of extraterrestrial habitats.</p><p dir="ltr">SHM capabilities enable intelligent autonomous control capabilities that can:</p><p dir="ltr">a) sense, diagnose, and isolate the root causes of anomalies,</p><p dir="ltr">b) predict how the system's behavior may evolve, and</p><p dir="ltr">c) select and execute recovery actions to restore system performance when appropriate.</p><p dir="ltr">Modern SHM technologies increasingly rely on intelligent autonomous control capabilities to manage system health and adapt behavior to maintain system performance.</p><p dir="ltr">This is achieved through complex nonlinear informational dependencies and control feedback loops that are difficult to design and verify using traditional risk assessment and resilience engineering methods.</p><p dir="ltr">This research contributes to enhancing the conceptual and preliminary design phases for developing resilient complex systems with embedded intelligent control-oriented behaviors.</p><p dir="ltr">It presents the required systems engineering tools and frameworks, enabling us to study the dynamic behavior of systems as they approach and recover from unsafe operations.</p><p dir="ltr">Further, it demonstrates how these tools and frameworks can quantify and gain insights into system resilience and support engineering decisions.</p><p dir="ltr">The work is contextualized within the broader systems engineering approach for designing complex, resilient extraterrestrial habitation systems.</p>