Instead of dissipating vibration energy into heat waste via viscous damping elements, this dissertation proposes an innovative vibration control method which can simultaneously mitigate vibration and harvest the associated vibration energy using electromagnetic energy harvesters. This dissertation shows that the electromagnetic energy harvester can work as a controllable damper as well as an energy harvester. The semi-active control of a linear electromagnetic energy harvester, for improvement of suspension performance, has been experimentally implemented in a scaled-down quarter-car suspension system. While improving performance, power produced by the harvester can be harvested through energy harvesting circuits. This dissertation also proposes a mechanical-motion-rectifier(MMR)-based electromagnetic energy harvester using a ball-screw mechanism and two one-way clutches for the application of replacing the viscous damper in vehicle suspensions. Compared to commercial linear harvesters, the proposed design is able to provide large damping forces and increase power-dissipation density, making it suitable to vehicle suspensions. In addition, the proposed MMR-based harvester can convert reciprocating vibration into unidirectional rotation of the generator. This feature significantly increases energy-harvesting efficiency by enabling the generator to rotate at a relatively steady speed during irregular vibrations and improves the system reliability by reducing impact forces among transmission gears. Extensive theoretical and experimental analysis have been conducted to characterize the proposed MMR-based energy harvester. The coupled dynamics of the suspension system with the MMR-based energy harvester are also explored and optimized. Furthermore, a new control algorithm is proposed to control the MMR-based energy harvester considering its unique dynamics induced by the one-way clutches. The results show that the controlled proposed electromagnetic energy harvester can possibly improve ride comfort of vehicles over conventional oil dampers and simultaneously harvest the associated vibration energy. / Ph. D.

The suspension system is one of the most sensitive systems of a vehicle as it affects the dynamic behavior of the vehicle with even minor changes. These systems are designed to carry out multiple tasks such as isolating the vehicle body from the road/tire vibrations as well as achieving desired ride and handling performance levels in both steady state and limit handling conditions. The damping coefficient of the damper plays a crucial role in determining the overall frequency response of the suspension system. Considerable research has been carried out on semi active damper systems as the damping coefficient can be varied without the system requiring significant external power giving them advantages over both passive and fully active suspension systems. Dampers behave as non-linear systems at higher frequencies and hence it has been difficult to develop accurate models for its full range of motion. This study aims to develop a velocity sensitive damper model using artificial neural networks and essentially provide a 'black-box' model which encapsulates the non-linear behavior of the damper. A feed-forward neural network was developed by testing a semi active damper on a shock dynamometer at CenTiRe for multiple frequencies and damping ratios. This data was used for supervised training of the network using MATLAB Neural Network Toolbox. The developed NN model was evaluated for its prediction accuracy. Further, the developed damper model was analyzed for feasibility of use for simulations and controls by integrating it in a Simulink based quarter car model and applying the well-known skyhook control strategy. Finally, effects on ride and handling dynamics were evaluated in Carsim by replacing the default damper model with the proposed model. It was established that this damper modeling technique can be used to help evaluate the behavior of the damper on both component as well as vehicle level without needing to develop a complex physics based model. This can be especially beneficial in the earlier stages of vehicle development. / Master of Science

A computer simulation is used to examine the effects that various control methods have on the performance of semiactive dampers in controlling the dynamics of a single suspension (quarter car) model. The level of dynamic control of this model has a direct bearing on the ride comfort and vehicle handling, when the single suspension is interpreted as a partial model of a vehicle. The dynamic results obtained when using two alternative semiactive control methods are compared to the results obtained when using the more conventional control methods of passive damping, Skyhook control, and Hybrid control. The conventional control methods results confirm that the semiactive damper possesses a number of benefits when compared to passive damping. In addition, the alternative control methods, which are Displacement Skyhook and Displacement Hybrid, do not show benefits that are superior to passive damping or the conventional semiactive control methods. In support of the conclusions of this report, sufficient detail of the mathematical and numerical model is provided in the event that one should wish to recreate the results presented here. Next, the simulation results of each of the five control methods are presented individually. Several of the responses used in the results chapters are the transmissibility plots for the sprung and unsprung body displacement, the frequency spectrum of acceleration, and the frequency spectrum of the rattle space. In addition, the system response to a step input is calculated and, lastly, time traces are calculated, one at a time, for system excitations at the sprung and unsprung mass natural frequencies. The key dynamic measures studied are settling times, displacements, accelerations, and jerks. The responses just listed are then used in a comparison study between each of the presented control methods. / Master of Science

Subsynchronous vibrations such as those caused by rotor instability represent one of the most harrowing scenarios of rotor vibration. They are related to a great diversity of destabilizing forces and some of them are not well understood yet. Therefore, special attention must be paid to this type of vibration. Active Magnetic Bearings (AMBs) monitor the position of the shaft and change the dynamics of the system accordingly to keep the rotor in a desired position, offering the possibility of being used as dampers for vibration control. In the present work, a single-disk and a three-disk rotor were built to evaluate the effectiveness of an Active Magnetic Damper (AMD) in damping subsynchronous vibrations. An AMD was used to inject a signal simulating a subsynchronous vibration in the rotor, as another AMD was used to perform active control. Two locations of the AMD were considered for each rotor. For the single-disk rotor, experimental data was taken with the AMD located at three-quarters of the rotor-span and with the AMD located at midspan. For the three-disk rotor, experimental data was taken with the AMD located at a quarter-span and with the AMD at two-thirds of the rotor span. An undamped critical speed and a forced response analysis were performed on the rotors in order to predict the dynamic characteristics of the rotors with and without the AMD. It was demonstrated that an AMD is effective in damping subsynchronous vibrations. The addition of an AMD introduces damping and stiffness to the rotor-bearing system resulting in a change in the synchronous response and a consequent increase of the amplitude of vibrations at synchronous frequencies. This effect must be carefully considered when designing a system with an AMD. / Master of Science

This diploma thesis covers the topic of magnetic fluids and their utilisation in hydrodynamic dampers. The first part of the work consists of research on the current state of technology in hydraulic dampers with the focus on dampers using magnetorhelogical fluid. This chapter is followed by research on magnetic fluids with regard to their physical properties and mathematical description, which is used for CFD simulation of flow. The second part deals with the computational simulation of the flow of MR liquid in real MR damper in order to determine the damping characteristic and it's comparison with the experimental data.

The aim of this diploma thesis is the design of the configuration and the method of balancing the crank mechanism with the specified parameters. For a particular configuration, a crankshaft drawing is processed and a strength analysis, considering the crankshaft torsional vibrations is performed in Ansys FEM software. At the end of the thesis, an ideological design of the torsional vibration damper and its effect on the crankshaft stress in the Ansys FEM software is performed.

The diploma thesis focuses on the design of the crankshaft for a four-cylinder diesel engine for commercial vehicles, the main task of this work are the design configuration of the crankshaft balance inertia forces and torques at the crank mechanism, drawing documentation crankshaft design strength check considering torsional vibration.

The diploma thesis ‚Rubber Torsional Vibration Damper Of a Four-Cylinder Diesel Engine‘ covers all the development phases related to a design of a rubber damper for a specified engine. The individual phases of it are discussed in details throughout the thesis. At first, the construction plan of a crankshaft is given. The computational checks for torsional vibrations and forced torsional vibration are performed then. With regards to it there might be derived the basic parameters and dimensions of a rubber torsional vibration damper. The knowledge of them enables to prepare the constructional plan of a rubber torsional vibration damper. By using this damper construction plan the torsional displacements (deviations) and forced vibrations are calculated. Finally, a mechanical and thermal stress test of this damper is performed and a crankshaft production drawing is produced.

The master thesis deals with design, manufacturing and testing of a prototype magnetorheological damper developed for Formula Student vehicle. The aim was to design and test the damper with similar damping properties to the vehicle as a conventional damper has. Target force-velocity curves were set using quarter car model and evaluated comparing minimal contact force of a tyre for conventional and newly developed damper characteristics. Structural analysis of designed parts, hydraulic and static magnetic analysis were performed. Manufacturing of a specific part magnetorheological damper part was described – piston. Manufactured prototype damper characteristics were evaluated.

This diploma thesis deals with the issue of semi-active damping and its use in trucks. The first part of this thesis deals with a research of existing damping systems, especially for trucks. Subsequently, different ways of damping control are compared. After this analysis, two versions of the conversion of the series dumper to semi-active were created. At the end of this work, both versions are compared.