The rising fuel prices, environmental concerns over the emission of greenhouse gases, and the limited availability of fossil fuels led to the current focus on developing alternative fuel sources that are sustainable and environmentally benign. Lignocellulosic biomass, due to its high carbon value, abundance and for being greenhouse gas neutral, is a promising alternative energy resource. Fast pyrolysis of lignocellulosic biomass produces high energy density liquid fuel, called bio-oil, which has the potential as transportation fuel. But, crude bio-oils are chemically complex liquids with high oxygen contents (40 % oxygen content), high viscosity, low pH, low thermal stability, and poor heating values (20 MJ/Kg). Therefore, bio-oils must be substantially upgraded (de-oxygenated) to highly stable, non-corrosive, and high calorific value liquid fuels prior to their use as transportation fuels. This research was conducted to investigate the efficiency of various acid catalysts in upgrading (cracking) the oxygenated pine wood pyrolysis vapors to high quality liquid fuel. Initial catalyst screening studies proved that zeolite acidity and pore structure is essential for effective cracking of pyrolysis vapors. Low space velocities and moderate temperatures were found to be favorable for the deoxygenation of pyrolysis vapors. Various zeolites were tested, of which HZSM-5 with low Si/Al ratio was found to be an effective cracking catalyst. But the use of zeolites resulted in poor liquid yields. Zeolites were promoted with transition metal ions in order to inhibit the secondary cracking reactions occurring on Brönsted acid sites. The metal-promoted biunctional catalysts were found to be the most effective catalysts, among all the catalysts employed in this research, in promoting hydrocarbon forming reactions without adversely affecting the liquid yields. Catalyst coking was unavoidable but the addition of metal ions to zeolites lowered the extent of coking. TG analysis of used catalysts indicated that the catalysts can be regenerated by calcining at 600-650 °C.

The huge energy demand of our society is causing fossil fuel resources to diminish rapidly. Therefore, it is critical to search for alternative energy resources. Biomass is currently both abundant and inexpensive. Biofuels (fuels produced from biomass) have the potential to replace fossil fuels if a cost effective process can be develop to convert biomass into fuels. Catalytic fast pyrolysis is a technology that can convert biomass into gasoline ranged aromatics in a single step. By heating biomass quickly to an intermediate temperature, biomass will thermally decompose into small molecules which can fit into zeolite catalyst pores. Inside the catalyst pores, these small molecules undergo a series of reactions where aromatics are formed along with olefins, CO, CO2, CH4 and water. Gallium promoted ZSM-5 catalyst has been shown to promote small alkanes aromatization, thus it has the potential to increase aromatic yield in catalytic fast pyrolysis process. The focus of the thesis is to study the behavior of catalyst fast pyrolysis of biomass over Gallium promoted catalyst, and explore various ways to utilize the gas phase olefins to increase the aromatic yield. [CG1] The effect of reaction parameters (temperature, weight hourly space velocity, and fluidized gas velocity) on catalytic fast pyrolysis of biomass with Ga/ZSM-5 were studied in a fluidized bed reactor using pine saw dust as the biomass feed. The product distribution and hydrocarbon selectivity are shown to be a strong function of temperature and weight hourly space velocity. Compared to ZSM-5 catalyst at the same reaction conditions, Ga/ZMS-5 has been shown to increase the aromatic yield by 40%. Olefins can be recycled back to the CFP fluidized bed reactor to further increase the aromatic yield. The olefin co-feeding with pine saw dust experiments indicates that co-feeding with propylene can increase the aromatic yield, however, co-feeding with ethylene will cause a decrease in aromatic yield. In both co-feeding experiments, an increase in the amount of coke formed was also observed. Besides a simple olefin recycle, another possible way to utilize these olefins, while avoiding the high cost to separate them from other gas phase products (CO, CO2 and CH4),is adding a secondary alkylation unit after the fluidized bed reactor. The alkylation unit could provide a way to produce additional ethylbenzene after the main CFP process. Three zeolite catalysts (ZSM-5, Y-zeolite and Beta zeolite) were tested in the alkylation unit, and ZSM-5 catalyst shows the highest activity and selectivity in the alkylation of benzene and ethylene.

No description available.

This dissertation addresses the surging global demand for sustainable energy alternatives and biobased products, driven by population growth and the imperative to shift away from finite fossil fuels amidst climate change. The research centers on the catalytic upgrading of rice straw bio-oil, employing bimetallic magnetic nano-catalysts on rice straw-derived biochar to align with the imperative for environmentally conscious energy solutions. In the initial phase, the study systematically explores upgrading processes using varied alcohols, specifically ethanol, and butanol, under mild conditions to enhance bio-oil quality. The detailed evaluation of catalyst composition reveals a notable reduction in oxygen content, coupled with a significant increase in energy density and calorific value. The upgraded bio-oil not only exhibits heightened stability but also undergoes a substantial shift towards a more desirable hydrocarbon-rich composition. The second part of the research optimizes upgrading process parameters catalyst concentration, reaction holding time, and reaction temperature using Response Surface Methodology based on the Box-Behnken experimental design. This optimization refines the catalytic upgrading process, enhancing its efficiency and reliability. Beyond catalytic efficacy, the study considers the magnetic recovery of catalysts for potential reuse, emphasizing sustainability on a broader scale. Set against the backdrop of global energy challenges, this research significantly contributes to advancing the understanding of bimetallic magnetic nano-catalysts. The dissertation unfolds in two parts, with the first segment focusing on Catalytic Upgrading of Rice Straw Bio-Oil via Esterification in Supercritical Ethanol Over Bimetallic Catalyst (CuO-Fe3O4/AcB), involving the variation of Cu and Fe metals on Rice Straw Biochar without hydrogen gas. The exploration continues with the Upgrading of Rice Straw Bio-Oil in Butanol and hydrogen gas Over a Sustainable Magnetic Bimetallic Nano-Catalyst (ZrO2-Fe3O4/AcB). The integrated analytical approach, utilizing XRD, SEM, FT-IR for synthesized catalysts, alongside GC-MS and the Bomb Calorimeter for bio-oil samples, establishes a nuanced understanding crucial for optimizing catalytic performance in sustainable biofuel production.

Biomass waste has been recognised as a promising, renewable source for future transport fuels. With 1.7 million hectares of pine plantation forests and 12 million cubic meters of annual residue produced by sawmills and the pulp and paper industries, New Zealand presents a prime location where utilisation of these resources can take the next step towards creating a more environmentally friendly future. In this research, the process of fast pyrolysis was investigated using a laboratoryscale, nitrogen-blown fluidised bed pyrolyser at CRL Energy. This equipment can process 1–1.5 kg/h of woody biomass in a temperature range of 450–550°C. The purpose of this rig was to determine the impact of various processing parameters on bio-oil yields. Next, the pyrolysis liquids (bio-oil and tar) were processed downstream into bio-bitumen. Pyrolysis experiments were carried out on Pinus Radiata and Eucalyptus Nitens residue sawdust from sawmills and bark feedstock. The properties of the collected products, including pyrolysis liquids (bio-oil and tar), gas and solid bio-chars, were measured under different operational conditions. Further analysis was also performed to determine pH, volatile content, chemical composition and calorific values of the products. The ultimate goal for this project was to develop a feasible, advanced fast-pyrolysis system for a bio-bitumen production plant using various biomass feedstocks. Additionally, a design for a bio-bitumen production plant was developed, and techno-economic analysis was conducted on a number of plant production yield cases and bio-bitumen manufacture ratios.

Biomass fast pyrolysis liquid (bio-oil) is a cellulose based alternative fuel with the potential to displace fossil fuels in stationary heat and power applications. To better understand the combustion behavior and emissions of bio-oil, a 10 kW spray burner was designed and constructed. The effect of swirl, atomization quality, ignition source (pilot) energy, air/fuel preheat and equivalence ratio on the stability and emissions of bio-oil spray flames was investigated. A blend of 80% pyrolysis liquid and 20% ethanol by volume was used during the tests and the results were compared to burner operation with diesel. It is important to have good atomization, thorough mixing and high swirl in order to stabilize ignition, promote the burnout of bio-oil and decrease CO, hydrocarbon and particulate matter emissions. The total amount of primary air and atomizing air that can be used to improve turbulence, mixing, droplet burnout and overall combustion quality is limited by the distillable fraction and narrow lean blow-out limit associated with pyrolysis liquid. Air and fuel preheat are important for reducing hydrocarbon and CO emissions, although subsequent fuel boiling should be avoided in order to maintain flame stability. The NOx produced in bio-oil flames is dominated by the conversion of fuel bound nitrogen. The particulate matter collected during bio-oil combustion is composed of both carbonaceous cenosphere residues and ash. Under good burning conditions, the majority consists of ash. Pilot flame energy and air/fuel preheat have a weak effect on the total particulate matter in the exhaust. Generally, these results suggest that available burner parameters can be adjusted in order to achieve low hydrocarbon, CO and carbonaceous particulate matter emissions when using pyrolysis liquid. Total particulates can be further mitigated by reducing the inherent ash content in bio-oil. Comparative burner tests with diesel reveal much lower emissions for this fuel at most of the operating points considered. This is due to the fully distillable nature, better atomization and improved spray ignition characteristics associated with diesel. Because of its superior volatility, diesel can also operate over a much wider range of primary air and atomizing air flow rates compared to bio-oil.

Biomass fast pyrolysis liquid (bio-oil) is a cellulose based alternative fuel with the potential to displace fossil fuels in stationary heat and power applications. To better understand the combustion behavior and emissions of bio-oil, a 10 kW spray burner was designed and constructed. The effect of swirl, atomization quality, ignition source (pilot) energy, air/fuel preheat and equivalence ratio on the stability and emissions of bio-oil spray flames was investigated. A blend of 80% pyrolysis liquid and 20% ethanol by volume was used during the tests and the results were compared to burner operation with diesel. It is important to have good atomization, thorough mixing and high swirl in order to stabilize ignition, promote the burnout of bio-oil and decrease CO, hydrocarbon and particulate matter emissions. The total amount of primary air and atomizing air that can be used to improve turbulence, mixing, droplet burnout and overall combustion quality is limited by the distillable fraction and narrow lean blow-out limit associated with pyrolysis liquid. Air and fuel preheat are important for reducing hydrocarbon and CO emissions, although subsequent fuel boiling should be avoided in order to maintain flame stability. The NOx produced in bio-oil flames is dominated by the conversion of fuel bound nitrogen. The particulate matter collected during bio-oil combustion is composed of both carbonaceous cenosphere residues and ash. Under good burning conditions, the majority consists of ash. Pilot flame energy and air/fuel preheat have a weak effect on the total particulate matter in the exhaust. Generally, these results suggest that available burner parameters can be adjusted in order to achieve low hydrocarbon, CO and carbonaceous particulate matter emissions when using pyrolysis liquid. Total particulates can be further mitigated by reducing the inherent ash content in bio-oil. Comparative burner tests with diesel reveal much lower emissions for this fuel at most of the operating points considered. This is due to the fully distillable nature, better atomization and improved spray ignition characteristics associated with diesel. Because of its superior volatility, diesel can also operate over a much wider range of primary air and atomizing air flow rates compared to bio-oil.

Alguns conceitos de biorrefinarias estão baseados em processos termoquímicos, sendo a pirólise rápida um dos mais promissores desses processos. Os produtos da pirólise rápida são: o bio-óleo, gases combustíveis e carvão, sendo a distribuição típica de 50:30:20 em base mássica. O bio-óleo é o principal produto, e pode ser diretamente usado como combustível, ou pós-processados para a obtenção de químicos de maior valor agregado. O aquecimento com micro-ondas, amplamente empregado na química verde, começa a ser estudado como uma alternativa de aquecimento. Entretanto os rendimentos alcançados em bio-óleo são inferiores aos obtidos pela pirólise rápida convencional, devido essencialmente às suas baixas taxas de aquecimento. Para resolver esse problema esta tese está propondo a utilização de absorvedores de micro-ondas para auxiliar no processo de aquecimento, e também permitir a alimentação semi-contínua e contínua de biomassa ao processo. O uso de leito fluidizado e catalisadores pode ser integrado a esse conceito. As condições de pirólise-rápida são alcançadas devido ao aumento da taxa de aquecimento da biomassa, que passa a ser aquecida de forma híbrida pelo mecanismo de condução de calor através das partículas de absorvedores de micro-ondas aquecidos, e diretamente através do aquecimento dielétrico por micro-ondas. O aumento das taxas de aquecimento resulta em maiores velocidades de reação, possibilitando um aumento de rendimento em bio-óleo. Esse conceito foi testado experimentalmente em uma unidade em escala de bancada para o processamento de biomassas residuais e microalgas, usando carbeto de silício (SiC) como absorvedor de micro-ondas. Foram verificadas elevadas taxas de aquecimento, sendo a biomassa aquecida e os voláteis removidos do reator quase instantaneamente. Foram obtidos 65% e 64% em rendimentos de bio-óleo para a serragem de madeira e farelo de sabugo de milho, respectivamente. O mesmo sistema foi utilizado para testar a pirólise rápida catalítica. Microalgas foram processadas com e sem a presença de HZSM-5. Rendimentos de 57% e 59% em bio-óleo foram alcançados para Chlorella sp. e Nannochloropsis, respectivamente. Verificaram-se maiores rendimentos comparados com a literatura. Esses resultados indicam que o conceito de pirólise rápida com aquecimento por micro-ondas é tecnicamente viável, necessitando de estudos complementares para evidenciar a sua viabilidade econômica. / Some concepts of biorefineries are based on thermochemical processes and fast pyrolysis is one of the most promising of these processes. The fast pyrolysis products are biooil, fuel gas and char, with typical distribution of 50:30:20 in weight basis. The bio-oil is the main product, and it can be directly used as fuel, or post-processed in order to obtain higher value added chemicals. The microwave heating, widely used in green chemistry, begins to be studied as an alternative heating. However the yields achieved in bio-oil are lower than those obtained by the conventional fast pyrolysis, mainly due to its low heating rates. To solve this problem this thesis is proposing the use of microwave absorbers to improve the heating process, and that also allow semi-continuous and continuous feeding of biomass to the process. The use of fluidized bed and catalysts can be integrated into this concept. The fast pyrolysis conditions are achieved due to increased heating rate of biomass, which becomes heated in a hybrid way by heat conduction mechanism from heated microwave absorbers, and directly through the dielectric heating from microwaves. The increase in heating rates results in higher reaction rates, allowing higher yields of bio-oil. This concept has been experimentally tested in a bench scale unit for processing waste biomass and microalgae using silicon carbide (SiC) as a microwave absorber. High heating rates were observed, the heated biomass and the volatiles were removed from the reactor almost instantaneously. A maximum bio-oil yield of 65% and 64% was obtained for wood sawdust and corn stover, respectively. The same system was used to test the catalytic fast pyrolysis. Microalgae were processed with and without the presence of HZSM-5. Yields of 57% and 59% of bio-oil were achieved for Chlorella sp. and Nannochloropsis, respectively. Higher yields of bio-oil were observed compared to the literature. These results suggest that the concept of fast microwave-assisted pyrolysis is technically feasible, requiring further studies to demonstrate its economic viability.

Alguns conceitos de biorrefinarias estão baseados em processos termoquímicos, sendo a pirólise rápida um dos mais promissores desses processos. Os produtos da pirólise rápida são: o bio-óleo, gases combustíveis e carvão, sendo a distribuição típica de 50:30:20 em base mássica. O bio-óleo é o principal produto, e pode ser diretamente usado como combustível, ou pós-processados para a obtenção de químicos de maior valor agregado. O aquecimento com micro-ondas, amplamente empregado na química verde, começa a ser estudado como uma alternativa de aquecimento. Entretanto os rendimentos alcançados em bio-óleo são inferiores aos obtidos pela pirólise rápida convencional, devido essencialmente às suas baixas taxas de aquecimento. Para resolver esse problema esta tese está propondo a utilização de absorvedores de micro-ondas para auxiliar no processo de aquecimento, e também permitir a alimentação semi-contínua e contínua de biomassa ao processo. O uso de leito fluidizado e catalisadores pode ser integrado a esse conceito. As condições de pirólise-rápida são alcançadas devido ao aumento da taxa de aquecimento da biomassa, que passa a ser aquecida de forma híbrida pelo mecanismo de condução de calor através das partículas de absorvedores de micro-ondas aquecidos, e diretamente através do aquecimento dielétrico por micro-ondas. O aumento das taxas de aquecimento resulta em maiores velocidades de reação, possibilitando um aumento de rendimento em bio-óleo. Esse conceito foi testado experimentalmente em uma unidade em escala de bancada para o processamento de biomassas residuais e microalgas, usando carbeto de silício (SiC) como absorvedor de micro-ondas. Foram verificadas elevadas taxas de aquecimento, sendo a biomassa aquecida e os voláteis removidos do reator quase instantaneamente. Foram obtidos 65% e 64% em rendimentos de bio-óleo para a serragem de madeira e farelo de sabugo de milho, respectivamente. O mesmo sistema foi utilizado para testar a pirólise rápida catalítica. Microalgas foram processadas com e sem a presença de HZSM-5. Rendimentos de 57% e 59% em bio-óleo foram alcançados para Chlorella sp. e Nannochloropsis, respectivamente. Verificaram-se maiores rendimentos comparados com a literatura. Esses resultados indicam que o conceito de pirólise rápida com aquecimento por micro-ondas é tecnicamente viável, necessitando de estudos complementares para evidenciar a sua viabilidade econômica. / Some concepts of biorefineries are based on thermochemical processes and fast pyrolysis is one of the most promising of these processes. The fast pyrolysis products are biooil, fuel gas and char, with typical distribution of 50:30:20 in weight basis. The bio-oil is the main product, and it can be directly used as fuel, or post-processed in order to obtain higher value added chemicals. The microwave heating, widely used in green chemistry, begins to be studied as an alternative heating. However the yields achieved in bio-oil are lower than those obtained by the conventional fast pyrolysis, mainly due to its low heating rates. To solve this problem this thesis is proposing the use of microwave absorbers to improve the heating process, and that also allow semi-continuous and continuous feeding of biomass to the process. The use of fluidized bed and catalysts can be integrated into this concept. The fast pyrolysis conditions are achieved due to increased heating rate of biomass, which becomes heated in a hybrid way by heat conduction mechanism from heated microwave absorbers, and directly through the dielectric heating from microwaves. The increase in heating rates results in higher reaction rates, allowing higher yields of bio-oil. This concept has been experimentally tested in a bench scale unit for processing waste biomass and microalgae using silicon carbide (SiC) as a microwave absorber. High heating rates were observed, the heated biomass and the volatiles were removed from the reactor almost instantaneously. A maximum bio-oil yield of 65% and 64% was obtained for wood sawdust and corn stover, respectively. The same system was used to test the catalytic fast pyrolysis. Microalgae were processed with and without the presence of HZSM-5. Yields of 57% and 59% of bio-oil were achieved for Chlorella sp. and Nannochloropsis, respectively. Higher yields of bio-oil were observed compared to the literature. These results suggest that the concept of fast microwave-assisted pyrolysis is technically feasible, requiring further studies to demonstrate its economic viability.

Alguns conceitos de biorrefinarias estão baseados em processos termoquímicos, sendo a pirólise rápida um dos mais promissores desses processos. Os produtos da pirólise rápida são: o bio-óleo, gases combustíveis e carvão, sendo a distribuição típica de 50:30:20 em base mássica. O bio-óleo é o principal produto, e pode ser diretamente usado como combustível, ou pós-processados para a obtenção de químicos de maior valor agregado. O aquecimento com micro-ondas, amplamente empregado na química verde, começa a ser estudado como uma alternativa de aquecimento. Entretanto os rendimentos alcançados em bio-óleo são inferiores aos obtidos pela pirólise rápida convencional, devido essencialmente às suas baixas taxas de aquecimento. Para resolver esse problema esta tese está propondo a utilização de absorvedores de micro-ondas para auxiliar no processo de aquecimento, e também permitir a alimentação semi-contínua e contínua de biomassa ao processo. O uso de leito fluidizado e catalisadores pode ser integrado a esse conceito. As condições de pirólise-rápida são alcançadas devido ao aumento da taxa de aquecimento da biomassa, que passa a ser aquecida de forma híbrida pelo mecanismo de condução de calor através das partículas de absorvedores de micro-ondas aquecidos, e diretamente através do aquecimento dielétrico por micro-ondas. O aumento das taxas de aquecimento resulta em maiores velocidades de reação, possibilitando um aumento de rendimento em bio-óleo. Esse conceito foi testado experimentalmente em uma unidade em escala de bancada para o processamento de biomassas residuais e microalgas, usando carbeto de silício (SiC) como absorvedor de micro-ondas. Foram verificadas elevadas taxas de aquecimento, sendo a biomassa aquecida e os voláteis removidos do reator quase instantaneamente. Foram obtidos 65% e 64% em rendimentos de bio-óleo para a serragem de madeira e farelo de sabugo de milho, respectivamente. O mesmo sistema foi utilizado para testar a pirólise rápida catalítica. Microalgas foram processadas com e sem a presença de HZSM-5. Rendimentos de 57% e 59% em bio-óleo foram alcançados para Chlorella sp. e Nannochloropsis, respectivamente. Verificaram-se maiores rendimentos comparados com a literatura. Esses resultados indicam que o conceito de pirólise rápida com aquecimento por micro-ondas é tecnicamente viável, necessitando de estudos complementares para evidenciar a sua viabilidade econômica. / Some concepts of biorefineries are based on thermochemical processes and fast pyrolysis is one of the most promising of these processes. The fast pyrolysis products are biooil, fuel gas and char, with typical distribution of 50:30:20 in weight basis. The bio-oil is the main product, and it can be directly used as fuel, or post-processed in order to obtain higher value added chemicals. The microwave heating, widely used in green chemistry, begins to be studied as an alternative heating. However the yields achieved in bio-oil are lower than those obtained by the conventional fast pyrolysis, mainly due to its low heating rates. To solve this problem this thesis is proposing the use of microwave absorbers to improve the heating process, and that also allow semi-continuous and continuous feeding of biomass to the process. The use of fluidized bed and catalysts can be integrated into this concept. The fast pyrolysis conditions are achieved due to increased heating rate of biomass, which becomes heated in a hybrid way by heat conduction mechanism from heated microwave absorbers, and directly through the dielectric heating from microwaves. The increase in heating rates results in higher reaction rates, allowing higher yields of bio-oil. This concept has been experimentally tested in a bench scale unit for processing waste biomass and microalgae using silicon carbide (SiC) as a microwave absorber. High heating rates were observed, the heated biomass and the volatiles were removed from the reactor almost instantaneously. A maximum bio-oil yield of 65% and 64% was obtained for wood sawdust and corn stover, respectively. The same system was used to test the catalytic fast pyrolysis. Microalgae were processed with and without the presence of HZSM-5. Yields of 57% and 59% of bio-oil were achieved for Chlorella sp. and Nannochloropsis, respectively. Higher yields of bio-oil were observed compared to the literature. These results suggest that the concept of fast microwave-assisted pyrolysis is technically feasible, requiring further studies to demonstrate its economic viability.