An experimental investigation of the flow boiling of water at atmospheric pressure was undertaken, including a high—speed cine photographic study of the flow structure near the Critical Heat Flux (CHF). Experimental tests from single-phase forced convection to burnout were conducted at different flow velocities and inlet subcoolings for water flowing upwards through a vertical channel of rectangular cross—section electrically heated on one wall with a glass window forming the opposite wall. The test surfaces were stainless steel strips of constant dimensions, except that wall thickness ranged from 0.08 mm to 0.20 mm. Quantitative measurements of the bubble parameters for the same heating surface under the same operating conditions with varying levels of heat flux (70% to 95% of CHF) were carried out. A nucleation site deactivation/reactivation process was observed with increasing heat flux. A proposed site deactivation mechanism explained this behaviour. A nucleate boiling heat transfer model was proposed for the fully— developed nucleate boiling region, with allowance made for the overlapping areas of bubble influence. It compared favourably with the experimental data. The effect of wall thickness on CHF was investigated: increases in CHF as between the 0.08 mm and the 0.20 mm wall thickness ranging from 38% to 57% were observed. An empirical expression for CHF, including wall thickness as a parameter was developed, correlating the experimental data to within 15% and indicating a limiting value for wall thickness affecting CHF. The flow regimes near burnout were identified as bubbly and slug, these being independent of wall thickness. Other models proposed for the CHF mechanism were tested against the detailed experimental observations at high subcoolings. They were found to be inconsistent with the experimental evidence. A possible alternative for the CHF mechanism points towards stabilisation/ growth of a vapour patch following bubble coalescence as a most likely cause for burnout.

This diploma thesis focuses on the phenomena of multiphase flow in a steam generator as a one of probable causes of tubes and tubesheet weld cracking. In the first part of the work, a research was carried out focusing on the boiling and the phenomenon of two-phase flow in technical applications, its characteristics and properties. The thesis continuous with an overview of available numerical multiphase models in the ANSYS Fluent 2021 R1 and a research of previously published works focused on two-phase flow with the presence of boiling. The research is followed by a description of the particular boiler, which is part of the nitric acid production plant in the chemical company DUSLO, a.s., its operating conditions and a more detailed description of the issue that is being addressed in this thesis. The second part of the work continuous with a description of the computational model, including a description of the geometry of the model and used simplifications, the computational mesh and the description of boundary conditions. Important part is the description of calculation setting of steady-state and transient CFD simulations in ANSYS Fluent. Finally, the results of the two-phase flow calculation are presented and then discussed in the conclusions.

Recent technological developments, mostly in the fields of concentrated solar power and microelectronics, have driven heat transfer requirements higher than current heat exchangers are capable of producing. Processing power is increasing, while processor size simultaneously decreases and the heat flux requirements of concentrating solar power plants are being driven up by the high temperatures that produce the best thermal efficiency. Heat transfer in microchannels, specifically when utilising flow boiling, has been shown to produce significantly higher heat fluxes than their macro-scale counterparts and could have a large impact on many industrial fields. This high heat transfer characteristic is caused by a number of factors, including the large difference between the sensible and latent heat of the working fluid and the evaporation of a thin liquid film that forms between the microchannel walls and the vapour bubbles. These phenomena occur at incredibly small scales. Flow visualisations, temperature and pressure measurements are therefore difficult to obtain. Many experiments that cover a wide range of microchannel sizes, shapes and orientations, and utilise different working fluids and heat fluxes have been reported. However, the correlations between confined boiling, heat flux and pressure drop have mostly been produced for macro-scale flow. Many different criteria have been developed to distinguish the macro scale from the micro scale, but the general consensus is that macro-scale heat transfer correlations do not perform well when used in the micro scale. Heat transfer correlations are typically created by performing physical experiments over a wide range of parameters and then quantifying the effect that varying these parameters has on the performance of the system. The small scale and high complexity of microchannel-based heat exchangers make visualising the flow within them difficult and inaccurate because both the working fluid and the microchannel walls distort light. The use of numerical modelling via computational fluid dynamics software allows phenomena that occur within the channel to be simulated, which provides valuable insight into how rapid bubble growth affects the surrounding fluid, which can lead to the design of better heat exchangers. This study focused on numerically modelling the growth of a single bubble during the flow boiling of FC-72 in a microchannel with a hydraulic diameter of 0.9 mm and an aspect ratio of 10. The numerical domain was limited to a 10 mm section of the microchannel where bubble nucleation and detachment were observed in an experimental study on a similar microchannel setup. The high cost of 3D simulations was offset by an interface-tracking mesh refinement method, which refined cells not only at the interface, but also a set distance on either side of the interface. To focus on the effects of gravity, a simplified approach is used, which isolates certain phenomena. Density gradients, material roughness and multiple bubble interaction are ignored so that the effects of buoyancy and bubble detachment can be analysed. Simulations are first performed in a 2D section through the centre of the microchannel, and then in the full 3D domain. In both the 3D numerical and experimental cases (Meyer et al., 2020), the bottom heated case had the lowest maximum temperature and the highest heat transfer characteristics, which were influenced by the detachment of the bubble from the heated surface. This observation indicates that the gravitational orientation of the channel can have a significant effect on the heat transfer characteristics of microchannel-based heat exchangers, and that more investigation is required to characterise the extent of this effect. / Dissertation (MEng)--University of Pretoria, 2019. / Mechanical and Aeronautical Engineering / MEng / Unrestricted

京都大学 / 0048 / 新制・課程博士 / 博士(工学) / 甲第19706号 / 工博第4161号 / 新制||工||1642(附属図書館) / 32742 / 京都大学大学院工学研究科原子核工学専攻 / (主査)教授 功刀 資彰, 教授 杉本 純, 教授 福山 淳 / 学位規則第4条第1項該当 / Doctor of Philosophy (Engineering) / Kyoto University / DFAM

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Submitted by Maicon Juliano Schmidt (maicons) on 2015-03-30T19:21:01Z No. of bitstreams: 1 Jéferson Diehl de Oliveira.pdf: 1682128 bytes, checksum: 754d96de0ab9ab919137513dac6fe705 (MD5) / Made available in DSpace on 2015-03-30T19:21:01Z (GMT). No. of bitstreams: 1 Jéferson Diehl de Oliveira.pdf: 1682128 bytes, checksum: 754d96de0ab9ab919137513dac6fe705 (MD5) Previous issue date: 2013-01-31 / CAPES - Coordenação de Aperfeiçoamento de Pessoal de Nível Superior / Este trabalho apresenta um estudo experimental da transferência de calor e queda de pressão na ebulição convectiva do hidrocarboneto isobutano (R-600a) em um mini-tubo horizontal e circular de 2,6 mm de diâmetro interno. Também é analisada a influência do diâmetro sobre a queda de pressão em escoamento adiabático. No caso dos experimentos envolvendo a ebulição convectiva, os testes foram realizados com uma temperatura de saturação de 22 ºC, com uma pressão média de saturação de 323,5 kPa, com velocidade mássica variando entre 188 e 370 kg/(m²s) e fluxo de calor constante na seção de teste entre 28 e 134 kW/m². Os resultados obtidos experimentalmente foram comparados com resultados de correlações para a queda de pressão por atrito e o coeficiente de transferência de calor propostas por diferentes autores para ebulição em canais de pequeno diâmetro. Também foram observados os padrões de escoamento ao longo dos testes com o auxílio de uma câmera com alta velocidade de captura e relacionados com o fluxo de calor, título de vapor e o coeficiente de transferência de calor. / This work presents an experimental study of heat transfer and pressure drop in flow boiling of hydrocarbon isobutane (R-600a) in a horizontal and circular mini-tube with 2.6 mm of inner diameter. It is also analyzed the influence of diameter on the pressure drop in adiabatic flow. In the case of experiments involving flow boiling, the tests were performed at a saturation temperature of 22°C with a mean saturation pressure of 323.5 kPa, with mass velocity ranging between 188 and 370 kg/(m²s) and constant heat flux in the test section between 28 and 134 kW/m². The results obtained experimentally were compared with results of correlations for pressure drop due to friction and heat transfer coefficients proposed by different authors for boiling in channels of small diameter. It was also observed flow patterns along the tests with the aid of a camera with high speed capture and related with heat flux, vapor quality and heat transfer coefficient.

The growing demand for the development of efficient miniature cooling systems has led to stimulating numerous investigations on two-phase flow boiling in small to microscale tubes. Because of the variation in properties of synthetic cooling fluids, this causes an inaccuracy of existing flow boiling prediction models or correlations in the literature to interpolate or extrapolate the two-phase flow boiling heat transfer and pressure drop. The purpose of this investigation was to study experimentally the parametric aspects of flow boiling characteristics inside vertical stainless-steel tubes with four different internal diameters (1.1, 2.01, 2.88 and 4.26 mm). The R245fa (1,1,1,3,3-pentafluoropropane, HFC-245fa) was used as working fluid. The experiments were carried out under a system pressure range of 185 - 310 kPa (which correspond to a saturation temperature range of 31 - 46 °C), mass flux range of 200 - 500 kg/m²s, heat flux range of 3 - 188.5 kW/m², vapour quality up to the onset of dryout and 5 K inlet subcooling. Flow pattern visualisations, two-phase pressure drops and saturated flow boiling heat transfer coefficients were presented. The experimental data of R134a employed for comparison is acquired from the previous studies of Huo et al. (2007), Shiferaw et al. (2011) and Mahmoud et al. (2014a). These studies were carried out in the same experimental facility and under the similar operating conditions. The Two-phase flow regimes inside four tubes were visualised in a borosilicate glass tube located at the heated section outlet to capture the dominant flow patterns which assist to elucidate the heat transfer results. The flow boiling visualisation was recorded by a high-speed camera with experiments of increasing and decreasing heat flux. The four observed flow regimes are identified as bubbly flow, slug flow, churn flow and annular flow. In increasing heat flux experiments, the churn and annular flows were only the dominant patterns in all four tubes. The slug flow was often discerned at lower mass flux except for the tube of 1.1 mm where it was not observed at all. This is contrary to decreasing heat flux experiments where all flow patterns including the bubble flow were observed in all the tubes. This shows a strong impact of hysteresis, which is a result of nucleation sites remained active as the heat flux is reduced. The flow patterns and transition boundaries for R245fa are affected by mass flux, system pressure, and tube diameter. The vapour quality corresponding to flow pattern transition boundary tends to decrease with increasing mass flux and tends to increase with increasing system pressure and decreasing tube diameter. Except for the bubbly-slug boundary, its vapour quality decreases with decreasing tube diameter. The experimental flow pattern maps of R245fa were fairly predicted with the predictive models developed for mini- and micro-channels by Tibiriçá et al. (2017). The two-phase pressure drop of R245fa is affected by mass flux, heat flux, system pressure, tube diameter and surface topography. The two-phase pressure drop increases with increasing mass flux and heat flux (vapour quality) and decreases with increasing system pressure and tube diameter. The two-phase pressure drop of the coated tube is higher than that of the uncoated tube. This is attributed to the coated tube having a higher surface roughness compared to the uncoated tube. The comparison between R245fa and R134a shows that the measured two-phase pressure drop of R245fa is dramatically higher than that of R134a. This arises from the difference in physical properties of the two fluids. The experimental data of two-phase pressure drop for 4.26 mm tube were reasonably predicted by Müller-Steinhagen and Heck (1986) correlation. Further, the experimental data of 2.88 mm and 2.01 mm tubes were well predicted by Chisholm (1973a), and Kim and Mudawar (2013), respectively. The experimental data of 1.1 mm tube were not well predicted by any of the selected predictive methods. The local heat transfer coefficient of all tubes increases with increasing heat flux for low and intermediate vapour qualities. After this vapour qualities, the heat flux effect diminishes. Then, the local heat transfer coefficient increased slightly with vapour quality, especially for higher heat flux near the outlet of the tube. However, the dryout inception in the 1.1 mm tube occurs after the intermediate vapour quality value and expands along the high vapour quality region. The behaviour of the local heat transfer coefficients of 1.1 and 2.88 mm tube is slightly dependent on the mass flux and vapour quality. Contrarily, there is insignificant effect of mass flux along 2.01 and 4.26 mm tube. This gives an indication of the contribution of nucleate boiling in the heat transfer process at lower and medium heat fluxes and nucleate boiling plus convective evaporation at higher heat fluxes near the tube outlet. Further, the local heat transfer coefficient increases as the system pressure increases. The tube diameter has a strong influence on the enhancement of local heat transfer coefficient. The enhancement in average heat transfer coefficient approaches 83% when the tube diameter is reduced from 4.26 to 1.1 mm. The trend of the local heat transfer coefficient of R134a was almost similar to that of R245fa with the exception of local dryout. The average heat transfer coefficient of R134a is about 106-151% larger than that of R245fa for the operational range studied. The dominant heat transfer mechanism is also represented by nucleate boiling for both fluids, particularly for 4.26 mm tube tested in this study. Also, the average heat transfer coefficient was enhanced by 33% when the inner tube surface coated with a copper coating. Finally, the correlation of Fang et al. (2017) predicted all experimental data for the four tubes with fair and similar accuracy.

The environmental concerns in recent times have grown especially after signing Montreal protocol. In the last ten years, researchers have focussed mainly on understanding the boiling and condensation phenomena of HFC refrigerants in minichannels. As global warming concerns are growing day by day, due to high global warming potential, HFCs are not the ultimate option. In the near future, HFCs will probably be replaced by environmentally friendly refrigerants. Therefore, to find the potential replacements of HFCs and also to get a deeper understanding of the boiling phenomena in minichannels, more and more fluids having low GWP (Global Warming Potential) and ODP (Ozone Depletion Potential) should be tested. Recent efforts to protect the environment have led to a growing interest for natural refrigerants. However in the literature, flow boiling data of natural refrigerants in minichannels are scarce. To meet the environmental concerns and to understand the behaviour of natural refrigerants in minichannels and the performance compared to HFCs, flow boiling experiments in single circular vertical minichannels of internal diameters of 1.70 and 1.224 mm were performed using ammonia and propane as working fluids. Flow boiling heat transfer results of ammonia and propane with 1.70 mm channel showed that the heat transfer coefficient was a function of heat flux and the effect of mass flux was insignificant. The heat transfer coefficient of ammonia in 1.224 mm was dependent on heat flux at low vapour qualities then a clear dependence of the heat transfer coefficient on the mass flux was observed at higher vapour qualities. The heat transfer results of ammonia and propane were compared with well known correlations and among them Cooper (1989) correlation in case of ammonia and Liu and Winterton (1991) and Cooper (1984) pool boiling correlations in case of propane best predicted the experimental heat transfer data. Results of the two phase pressure drop studies of ammonia and propane showed that the two phase pressure drop increased with the increase of mass flux, with the increase of heat flux and with the decrease of saturation temperature. The comparison of the two phase pressure drop experimental data with well known predicting models showed that none of the correlations predicted the ammonia data well and that Müller Steinhagen and Heck (1986) was well in agreement with the propane data. Dryout of propane in 1.70 mm and 1.224 mm internal diameter channels was also investigated. Dryout heat flux was observed to increase with the increase of mass flux, with the decrease of vapour quality and with the increase of internal diameter. The effect of saturation temperature on the dryout heat flux was insignificant. The experimental dryout data were compared with macro and micro scale correlations and among them Bowring (1972) and Callizo et al. (2010a) gave best predictions. The heat transfer and pressure drop results of ammonia and propane and dryout results of propane were compared with R134a data taken on the same test rig by Owhaib (2007) and Ali (2010). The comparison of heat transfer showed that the heat transfer coefficient was a function of heat flux and the effect of mass flux was insignificant in all tested conditions except ammonia in 1.224 mm tube where the heat transfer coefficient was dependent on heat flux at lower vapour qualities and a clear dependence of mass flux was observed at higher vapour qualities. The heat transfer data of ammonia, propane and R134a were compared with correlations and among them Cooper (1989) correlation gave best predictions. The comparison of pressure drop results showed that the two phase pressure drop of all fluids was increased with the increase of mass flux, with the increase of heat flux and with the decrease of saturation temperature. At equal heat flux and mass flux, the two phase pressure drop of ammonia was increased with the decrease of internal diameter but the diametric effects of R134a were unclear. Müller Steinhagen and Heck (1986) and Zhang and Webb (2001) best predicted the experimental data of two phase pressure drop of ammonia, propane and R134a among the correlations considered for comparison. The dryout data of propane were also compared with dryout data of R134a and it was observed that the dryout heat flux of propane and R134a increased with the increase of mass flux, with the decrease of vapour quality and with the increase of internal diameter. The effect of saturation temperature on the dryout heat flux of propane and R134a was insignificant. The correlation of Bowring (1972) for conventional channels and the microscale correlation of Callizo et al. (2010a) were among the correlations which gave best predictions of experimental data of dryout. / QC 20120210

This thesis investigates the performance of compact brazed plate heat exchangers (CBE) operating as evaporator in heat pump applications. The thesis, and the performances investigated, has been divided into three main sections; One zone evaporator performance; Two zone evaporator performance; and finally Local performance. The 'One zone evaporator performance' section considers the evaporator as one "black box". It was found that "approaching terminal temperatures" were obtained as low overall heat flux is employed. It was also found that the total area averaged film heat transfer coefficient was affected by changes of the brine mass flow rate. This indicates that the widespread Wilson plot method may not be used to determine flow boiling heat transfer coefficients. Further, it seems that co- and counter-current flow configuration performs equally well if the superheat is kept low. A numerical simulation of the above investigations indicates that a nucleate boiling model better predicts the performance compared to a convective evaporation model. Finally, the significant impact of the refrigerant inlet distributor design was illustrated using several CBEs with different inlet geometries but with identical heat transfer surfaces. The 'Two zone evaporator performance section' considers the evaporator as two "black boxes", i.e. the boiling and superheating boxes. Thermochromic liquid crystals (TLC) was used to determine the boiling heat transfer area. The resulting flow boiling heat transfer coefficient was found to correlate with heat flux. The superheated heat transfer area was then estimated using single phase correlations. It was observed that the TLC measurements and the predicted superheating area did not agree. Possible causes for this deviation were discussed. The most likely explanation found was the presence of mist flow at the higher vapor quality range in the boiling section of the evaporator. The 'Local Performance' section considers local pressure drop and flow boiling heat transfer. The Chisholm parameter was found not to be a constant and was found to correlate well with the kinetic energy per volume. The resulting predictions of the pressure drop were better than ± 10%. The resulting local flow boiling heat transfer coefficient, at different vapor quality, mass flux and heat flux, was compared to flow boiling correlations available in the literature. It was found that the saturated nucleate pool boiling correlation by Cooper (1984) and narrow channel flow boiling correlations (Tran 1999, Lazarek and Black 1982) predicted the experimental data better than several traditional flow boiling correlations, developed for larger tubes. / QC 20100524

It is well known that microprocessor performance can be improved by lowering the junction temperature. Two stage cascaded vapor compression refrigeration (VCR) is a mature, inexpensive, and reliable cooling technology that can offer chip temperatures down to ?? C. Recent studies have shown that for a power limited computer chip, there is a non-linear scaling effect that offers a 4.3X performance enhancement at ?? C. The heat transfer performance of a compact evaporator is often the bottleneck in sub-ambient heat removal. For this reason, the design of a deep sub-ambient compact evaporator is critical to the cooling system performance and has not been addressed in the literature. Four compact evaporator designs were investigated as feasible designs - a baseline case with no enhancement structures, micro channels, inline pin fin arrays, and alternating pin fin arrays. A parametric experimental investigation of four compact evaporator designs has been performed aiming at enhancing heat transfer. Each evaporator consists of oxygen free copper and has a footprint of 20 mm x 36 mm, with a total thickness of 3.1 mm. The micro channel evaporator contains 13 channels that are 400 um wide by 1.2 mm deep, and the pin fin evaporators contain approximately 80 pin fins that are 400 um wide by 1.2 mm tall with a pitch of 800 um. Two phase convective boiling of R508b refrigerant was investigated in each evaporator at flow rates of 50 - 70 g/min and saturation temperatures of ??to ??C. Pressure drop and local heat transfer measurements are reported and used to explain the performance of the various evaporator geometries. The results are compared to predictions from popular macro- and micro-channel heat transfer and pressure drop correlations. The challenges of implementing a two stage cascade VCR systems for microprocessor refrigeration are also discussed.