Factors such as global warming, dwindling fossil fuel reserves, and energy security concerns combine to indicate that a replacement for the internal combustion engine (ICE) vehicle is needed. Fuel cell vehicles have the potential to address the problems surrounding the ICE vehicle without imposing any significant restrictions on vehicle performance, driving range, or refuelling time. Though there are currently some obstacles to overcome before attaining the widespread commercialization of fuel cell vehicles, such as improvements in fuel cell and battery durability, development of a hydrogen infrastructure, and reduction of high costs, the fundamental concept of the fuel cell vehicle is strong: it is efficient, emits zero harmful emissions, and the hydrogen fuel can be produced from various renewable sources. Therefore, research on fuel cell vehicle design is imperative in order to improve vehicle performance and durability, increase efficiency, and reduce costs. This thesis makes a number of key contributions to the advancement of fuel cell vehicle design within two main research areas: powertrain design and DC/DC converters. With regards to powertrain design, this research presents a novel fuel cell-battery-ultracapacitor topology which shows reduced mass and cost, and increased efficiency, over other promising topologies found in the literature. A detailed vehicle simulator created in MATLAB/Simulink is used to perform a comprehensive parametric study on different fuel cell vehicle types, resulting in general conclusions for optimal topologies, as well as component types and sizes, for fuel cell vehicles. Next, a general analytical method to optimize the novel battery-ultracapacitor energy storage system based on maximizing efficiency, and minimizing cost and mass, is developed. With regards to DC/DC converters, it is important to design efficient and light-weight converters for use in fuel cell and other electric vehicles to improve overall vehicle fuel economy. Thus, this research presents a novel soft-switching method, the capacitor-switched regenerative snubber, for the high-power DC/DC boost converters commonly used in fuel cell vehicles. This circuit is shown to increase the efficiency and reduce the overall mass of the DC/DC boost converter.

Factors such as global warming, dwindling fossil fuel reserves, and energy security concerns combine to indicate that a replacement for the internal combustion engine (ICE) vehicle is needed. Fuel cell vehicles have the potential to address the problems surrounding the ICE vehicle without imposing any significant restrictions on vehicle performance, driving range, or refuelling time. Though there are currently some obstacles to overcome before attaining the widespread commercialization of fuel cell vehicles, such as improvements in fuel cell and battery durability, development of a hydrogen infrastructure, and reduction of high costs, the fundamental concept of the fuel cell vehicle is strong: it is efficient, emits zero harmful emissions, and the hydrogen fuel can be produced from various renewable sources. Therefore, research on fuel cell vehicle design is imperative in order to improve vehicle performance and durability, increase efficiency, and reduce costs. This thesis makes a number of key contributions to the advancement of fuel cell vehicle design within two main research areas: powertrain design and DC/DC converters. With regards to powertrain design, this research presents a novel fuel cell-battery-ultracapacitor topology which shows reduced mass and cost, and increased efficiency, over other promising topologies found in the literature. A detailed vehicle simulator created in MATLAB/Simulink is used to perform a comprehensive parametric study on different fuel cell vehicle types, resulting in general conclusions for optimal topologies, as well as component types and sizes, for fuel cell vehicles. Next, a general analytical method to optimize the novel battery-ultracapacitor energy storage system based on maximizing efficiency, and minimizing cost and mass, is developed. With regards to DC/DC converters, it is important to design efficient and light-weight converters for use in fuel cell and other electric vehicles to improve overall vehicle fuel economy. Thus, this research presents a novel soft-switching method, the capacitor-switched regenerative snubber, for the high-power DC/DC boost converters commonly used in fuel cell vehicles. This circuit is shown to increase the efficiency and reduce the overall mass of the DC/DC boost converter.

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No description available.

In this thesis, two electric vehicles are compared, a fuel cellpowered vehicle and a battery powered vehicle with a conventionalvehicle with an internal combustion engine. The comparison wasdone as a life cycle assessment and consisted of two stages, avehicle stage and a fuel stage. The vehicle stage consisted ofeverything from mining minerals to recycling of the vehicles,every aspect that’s connected to the car. The fuel stage consistedof fuel production and use during the vehicle’s lifetime. The fuelconsist of electricity and hydrogen produced through electrolysis. The goal of the thesis was to understand what aspects of thelifecycle matters most in terms greenhouse gases for each of theelectric vehicles. Since there are no emissions in terms ofgreenhouse gases while driving the electric vehicles, only fuelproduction, electricity and hydrogen through electrolysis, countedtowards the fuel stage. For the vehicle with an internalcombustion engine the fuel stage consisted of gasoline productionand emissions from driving. The results showed that when comparing electric vehicles withinternal combustion vehicles, the most important aspect was theelectricity mix, with a Nordic electricity mix for most use casesthe electric vehicles where more climate friendly then theinternal combustion vehicles. The fuel cell powered vehicle usedmore electricity than the battery powered vehicle when usingelectrolysis to create hydrogen, and therefore was more sensitiveto increases in emissions from the electricity mix. When comparingthe vehicle stage, battery production causes the most emissionsfor the battery powered vehicle and the hydrogen tank caused themost emissions for the fuel cell powered vehicle.

<p>In this thesis, direct hydrogen Proton Exchange Membrane (PEM) fuel cell systems in vehicles are investigated through modelling, field tests and public acceptance surveys.</p><p>A computer model of a 50 kW PEM fuel cell system was developed. The fuel cell system efficiency is approximately 50% between 10 and 45% of the rated power. The fuel cell auxiliary system,<i> e.g.</i> compressor and pumps, was shown to clearly affect the overall fuel cell system electrical efficiency. Two hydrogen on-board storage options, compressed and cryogenic hydrogen, were modelled for the above-mentioned system. Results show that the release of compressed gaseous hydrogen needs approximately 1 kW of heat, which can be managed internally with heat from the fuel cell stack. In the case of cryogenic hydrogen, the estimated heat demand of 13 kW requires an extra heat source. </p><p>A phase change based (PCM) thermal management solution to keep a 50 kW PEM fuel cell stack warm during dormancy in a cold climate (-20 °C) was investigated through simulation and experiments. It was shown that a combination of PCM (salt hydrate or paraffin wax) and vacuum insulation materials was able to keep a fuel cell stack from freezing for about three days. This is a simple and potentially inexpensive solution, although development on issues such as weight, volume and encapsulation materials is needed </p><p>Two different vehicle platforms, fuel cell vehicles and fuel cell hybrid vehicles, were used to study the fuel consumption and the air, water and heat management of the fuel cell system under varying operating conditions, <i>e.g.</i> duty cycles and ambient conditions. For a compact vehicle, with a 50 kW fuel cell system, the fuel consumption was significantly reduced, ~ 50 %, compared to a gasoline-fuelled vehicle of similar size. A bus with 200 kW fuel cell system was studied and compared to a diesel bus of comparable size. The fuel consumption of the fuel cell bus displayed a reduction of 33-37 %. The performance of a fuel cell hybrid vehicle,<i> i.e.</i> a 50 kW fuel cell system and a 12 Ah power-assist battery pack in series configuration, was studied. The simulation results show that the vehicle fuel consumption increases with 10-19 % when the altitude increases from 0 to 3000 m. As expected, the air compressor with its load-following strategy was found to be the main parasitic power (~ 40 % of the fuel cell system net power output at the altitude of 3000 m). Ambient air temperature and relative humidity affect mostly the fuel cell system heat management but also its water balance. In designing the system, factors such as control strategy, duty cycles and ambient conditions need to taken into account.</p><p>An evaluation of the performance and maintenance of three fuel cell buses in operation in Stockholm in the demonstration project Clean Urban Transport for Europe (CUTE) was performed. The availability of the buses was high, over 85 % during the summer months and even higher availability during the fall of 2004. Cold climate-caused failures, totalling 9 % of all fuel cell propulsion system failures, did not involve the fuel cell stacks but the auxiliary system. The fuel consumption was however rather high at 7.5 L diesel equivalents/10km (per July 2004). This is thought to be, to some extent, due to the robust but not energy-optimized powertrain of the buses. Hybridization in future design may have beneficial effects on the fuel consumption. </p><p>Surveys towards hydrogen and fuel cell technology of more than 500 fuel cell bus passengers on route 66 and 23 fuel cell bus drivers in Stockholm were performed. The passengers were in general positive towards fuel cell buses and felt safe with the technology. Newspapers and bus stops were the main sources of information on the fuel cell bus project, but more information was wanted. Safety, punctuality and frequency were rated as the most important factors in the choice of public transportation means. The environment was also rated as an important factor. More than half of the bus passengers were nevertheless unwilling to pay a higher fee for introducing more fuel cell buses in Stockholm’s public transportation. The drivers were positive to the fuel cell bus project, stating that the fuel cell buses were better than diesel buses with respect to pollutant emissions from the exhausts, smell and general passenger comfort. Also, driving experience, acceleration and general comfort for the driver were reported to be better than or similar to those of a conventional bus.</p>

In this thesis, direct hydrogen Proton Exchange Membrane (PEM) fuel cell systems in vehicles are investigated through modelling, field tests and public acceptance surveys. A computer model of a 50 kW PEM fuel cell system was developed. The fuel cell system efficiency is approximately 50% between 10 and 45% of the rated power. The fuel cell auxiliary system, e.g. compressor and pumps, was shown to clearly affect the overall fuel cell system electrical efficiency. Two hydrogen on-board storage options, compressed and cryogenic hydrogen, were modelled for the above-mentioned system. Results show that the release of compressed gaseous hydrogen needs approximately 1 kW of heat, which can be managed internally with heat from the fuel cell stack. In the case of cryogenic hydrogen, the estimated heat demand of 13 kW requires an extra heat source. A phase change based (PCM) thermal management solution to keep a 50 kW PEM fuel cell stack warm during dormancy in a cold climate (-20 °C) was investigated through simulation and experiments. It was shown that a combination of PCM (salt hydrate or paraffin wax) and vacuum insulation materials was able to keep a fuel cell stack from freezing for about three days. This is a simple and potentially inexpensive solution, although development on issues such as weight, volume and encapsulation materials is needed Two different vehicle platforms, fuel cell vehicles and fuel cell hybrid vehicles, were used to study the fuel consumption and the air, water and heat management of the fuel cell system under varying operating conditions, e.g. duty cycles and ambient conditions. For a compact vehicle, with a 50 kW fuel cell system, the fuel consumption was significantly reduced, ~ 50 %, compared to a gasoline-fuelled vehicle of similar size. A bus with 200 kW fuel cell system was studied and compared to a diesel bus of comparable size. The fuel consumption of the fuel cell bus displayed a reduction of 33-37 %. The performance of a fuel cell hybrid vehicle, i.e. a 50 kW fuel cell system and a 12 Ah power-assist battery pack in series configuration, was studied. The simulation results show that the vehicle fuel consumption increases with 10-19 % when the altitude increases from 0 to 3000 m. As expected, the air compressor with its load-following strategy was found to be the main parasitic power (~ 40 % of the fuel cell system net power output at the altitude of 3000 m). Ambient air temperature and relative humidity affect mostly the fuel cell system heat management but also its water balance. In designing the system, factors such as control strategy, duty cycles and ambient conditions need to taken into account. An evaluation of the performance and maintenance of three fuel cell buses in operation in Stockholm in the demonstration project Clean Urban Transport for Europe (CUTE) was performed. The availability of the buses was high, over 85 % during the summer months and even higher availability during the fall of 2004. Cold climate-caused failures, totalling 9 % of all fuel cell propulsion system failures, did not involve the fuel cell stacks but the auxiliary system. The fuel consumption was however rather high at 7.5 L diesel equivalents/10km (per July 2004). This is thought to be, to some extent, due to the robust but not energy-optimized powertrain of the buses. Hybridization in future design may have beneficial effects on the fuel consumption. Surveys towards hydrogen and fuel cell technology of more than 500 fuel cell bus passengers on route 66 and 23 fuel cell bus drivers in Stockholm were performed. The passengers were in general positive towards fuel cell buses and felt safe with the technology. Newspapers and bus stops were the main sources of information on the fuel cell bus project, but more information was wanted. Safety, punctuality and frequency were rated as the most important factors in the choice of public transportation means. The environment was also rated as an important factor. More than half of the bus passengers were nevertheless unwilling to pay a higher fee for introducing more fuel cell buses in Stockholm’s public transportation. The drivers were positive to the fuel cell bus project, stating that the fuel cell buses were better than diesel buses with respect to pollutant emissions from the exhausts, smell and general passenger comfort. Also, driving experience, acceleration and general comfort for the driver were reported to be better than or similar to those of a conventional bus. / QC 20101020

Transportation is one of the sectors that directly touches the major challenges that energy utilities are faced with, namely, the significant increase in energy demand and environmental issues. In view of these concerns and the problems with the supply of oil, the pursuit of alternative fuels for meeting the future energy demand of the transport sector has gained much attention. The future of transportation is believed to be based on electric drives in fuel cell vehicles (FCVs) or plug-in electric vehicles (PEVs). There are compelling reasons for this to happen: the efficiency of electric drive is at least three times greater than that of combustion processes and these vehicles produce almost zero emissions, which can help relieve many environmental concerns. The future of PEVs is even more promising because of the availability of electricity infrastructure. Furthermore, governments around the world are showing interest in this technology by investing billions of dollars in battery technology and supportive incentive programs for the customers to buy these vehicles. In view of all these considerations, power systems specialists must be prepared for the possible impacts of these new types of loads on the system and plan for the optimal transition to these new types of vehicles by considering the electricity grid constraints. Electricity infrastructure is designed to meet the highest expected demand, which only occurs a few hundred hours per year. For the remaining time, in particular during off-peak hours, the system is underutilized and could generate and deliver a substantial amount of energy to other sectors such as transport by generating hydrogen for FCVs or charging the batteries in PEVs. This thesis investigates the technical and economic feasibility of improving the utilization of electricity system during off-peak hours through alternative-fuel vehicles (AFVs) and develops optimization planning models for the transition to these types of vehicles. These planning models are based on decomposing the region under study into different zones, where the main power generation and electricity load centers are located, and considering the major transmission corridors among them. An emission cost model of generation is first developed to account for the environmental impacts of the extra load on the electricity grid due to the introduction of AFVs. This is followed by developing a hydrogen transportation model and, consequently, a comprehensive optimization model for transition to FCVs in the context of an integrated electricity and hydrogen system. This model can determine the optimal size of the hydrogen production plants to be developed in different zones in each year, optimal hydrogen transportation routes and ultimately bring about hydrogen economy penetration. This model is also extended to account for optimal transition to plug-in hybrid electric vehicles (PHEVs). Different aspects of the proposed transition models are discussed on a developed 3-zone test system. The practical application of the proposed models is demonstrated by applying them to Ontario, Canada, with the purpose of finding the maximum potential penetrations of AFVs into Ontario’s transport sector by 2025, without jeopardizing the reliability of the grid or developing new infrastructure. Applying the models to this real-case problem requires the development of models for Ontario’s transmission network, generation capacity and base-load demand during the planning study. Thus, a zone-based model for Ontario’s transmission network is developed relying on major 500 and 230 kV transmission corridors. Also, based on Ontario’s Integrated Power System Plan (IPSP) and a variety of information provided by the Ontario Power Authority (OPA) and Ontario’s Independent Electricity System Operator (IESO), a zonal pattern of base-load generation capacity is proposed. The optimization models developed in this study involve many parameters that must be estimated; however, estimation errors may substantially influence the optimal solution. In order to resolve this problem, this thesis proposes the application of robust optimization for planning the transition to AFVs. Thus, a comprehensive sensitivity analysis using Monte Carlo simulation is performed to find the impact of estimation errors in the parameters of the planning models; the results of this study reveals the most influential parameters on the optimal solution. Having a knowledge of the most affecting parameters, a new robust optimization approach is applied to develop robust counterpart problems for planning models. These models address the shortcoming of the classical robust optimization approach where robustness is ensured at the cost of significantly losing optimality. The results of the robust models demonstrate that with a reasonable trade-off between optimality and conservatism, at least 170,000 FCVs and 900,000 PHEVs with 30 km all-electric range (AER) can be supported by Ontario’s grid by 2025 without any additional grid investments.

Transportation is one of the sectors that directly touches the major challenges that energy utilities are faced with, namely, the significant increase in energy demand and environmental issues. In view of these concerns and the problems with the supply of oil, the pursuit of alternative fuels for meeting the future energy demand of the transport sector has gained much attention. The future of transportation is believed to be based on electric drives in fuel cell vehicles (FCVs) or plug-in electric vehicles (PEVs). There are compelling reasons for this to happen: the efficiency of electric drive is at least three times greater than that of combustion processes and these vehicles produce almost zero emissions, which can help relieve many environmental concerns. The future of PEVs is even more promising because of the availability of electricity infrastructure. Furthermore, governments around the world are showing interest in this technology by investing billions of dollars in battery technology and supportive incentive programs for the customers to buy these vehicles. In view of all these considerations, power systems specialists must be prepared for the possible impacts of these new types of loads on the system and plan for the optimal transition to these new types of vehicles by considering the electricity grid constraints. Electricity infrastructure is designed to meet the highest expected demand, which only occurs a few hundred hours per year. For the remaining time, in particular during off-peak hours, the system is underutilized and could generate and deliver a substantial amount of energy to other sectors such as transport by generating hydrogen for FCVs or charging the batteries in PEVs. This thesis investigates the technical and economic feasibility of improving the utilization of electricity system during off-peak hours through alternative-fuel vehicles (AFVs) and develops optimization planning models for the transition to these types of vehicles. These planning models are based on decomposing the region under study into different zones, where the main power generation and electricity load centers are located, and considering the major transmission corridors among them. An emission cost model of generation is first developed to account for the environmental impacts of the extra load on the electricity grid due to the introduction of AFVs. This is followed by developing a hydrogen transportation model and, consequently, a comprehensive optimization model for transition to FCVs in the context of an integrated electricity and hydrogen system. This model can determine the optimal size of the hydrogen production plants to be developed in different zones in each year, optimal hydrogen transportation routes and ultimately bring about hydrogen economy penetration. This model is also extended to account for optimal transition to plug-in hybrid electric vehicles (PHEVs). Different aspects of the proposed transition models are discussed on a developed 3-zone test system. The practical application of the proposed models is demonstrated by applying them to Ontario, Canada, with the purpose of finding the maximum potential penetrations of AFVs into Ontario’s transport sector by 2025, without jeopardizing the reliability of the grid or developing new infrastructure. Applying the models to this real-case problem requires the development of models for Ontario’s transmission network, generation capacity and base-load demand during the planning study. Thus, a zone-based model for Ontario’s transmission network is developed relying on major 500 and 230 kV transmission corridors. Also, based on Ontario’s Integrated Power System Plan (IPSP) and a variety of information provided by the Ontario Power Authority (OPA) and Ontario’s Independent Electricity System Operator (IESO), a zonal pattern of base-load generation capacity is proposed. The optimization models developed in this study involve many parameters that must be estimated; however, estimation errors may substantially influence the optimal solution. In order to resolve this problem, this thesis proposes the application of robust optimization for planning the transition to AFVs. Thus, a comprehensive sensitivity analysis using Monte Carlo simulation is performed to find the impact of estimation errors in the parameters of the planning models; the results of this study reveals the most influential parameters on the optimal solution. Having a knowledge of the most affecting parameters, a new robust optimization approach is applied to develop robust counterpart problems for planning models. These models address the shortcoming of the classical robust optimization approach where robustness is ensured at the cost of significantly losing optimality. The results of the robust models demonstrate that with a reasonable trade-off between optimality and conservatism, at least 170,000 FCVs and 900,000 PHEVs with 30 km all-electric range (AER) can be supported by Ontario’s grid by 2025 without any additional grid investments.

Efficiency-enhancing measures are evaluated for a serial hybrid fuel cell vehicle over a drive cycle. The regarded powertrain consists of fuel cell system, battery, DC-DC converter, inverter and electrical machine. Within the fuel cell system, the air supply is the largest parasitic load. For the lowest dissipation, different air compression architectures are optimized by a scaling algorithm and compared. Phase switching reduces DC-DC losses. Additionally, a variable DC-link voltage increases efficiency of electrical machine and inverter. Dynamic Programming (DP) is used to evaluate these measures. The DP was extended by start-up and shutdown energy of the fuel cell system to model realistic cycle consumptions. Finally, all these efficiency enhancing measures lead to a reduction of energy consumption by 6.4 % for the serial hybrid fuel cell vehicle over a drive cycle.