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Current methods of creating inlet total pressure distortion for testing in gas turbine engines are only able to simulate steady-state distortion patterns. With modern military aircraft it is becoming necessary to examine the effects of transient inlet distortion on engines. One alternative being evaluated is a splitting airfoil that is essentially a wedge that can be set at different opening angles. An array of such devices would be placed in front of the engine for testing that would be capable of creating steady-state distortion patterns as well as transient distortion patterns by changing the opening angle of the airfoils. The work here analyzes the steady-state wake characteristics of some of the splitting airfoil concepts. Single-wedge tests were conducted with various opening angles in an attempt to classify the various aspects found in the wake pattern. It was found that the wake has completely different characteristics with larger opening angles. In addition, several different combinations of wedges were also examined to see if single wedge analysis could be applied to arrays of wedges. Analysis was done on combinations of wedges aligned vertically as well as combinations that were done horizontally. It was found that single wedge characteristics change considerably when different wake patterns interact with each other / Master of Science

Presented in this thesis is the development of a high-fidelity aerothermal model for GE T700 turboshaft engine. The model was constructed using thermodynamic relations governing change of flow properties across engine components, and by applying real component maps for the compressor and turbines as well as empirical relations for specific heats. Included in the model were bleed flows, turbine cooling and heat sink effects. Transient dynamics were modeled using inter-component volumes method in which mass imbalance between two engine components was used to calculate the inter-component pressure. This method allowed fast, high-accuracy and iteration-free calculation of engine states. Developed simulation model was successfully validated against previously published simulation results, and was applied in the simulation of inlet distortion and engine deterioration. Former included simulation of steady state and transient hot gas ingestion as well as transient decrease in the inlet total pressure. Engine deterioration simulations were performed for four different cases of component deterioration with parameters defining engine degradation taken from the literature. Real time capability of the model was achieved by applying time scaling of plenum volumes which allowed for larger simulation time steps at very little cost of numerical accuracy. Finally, T700 model was used to develop a generic model by replacing empirical relations for specific heats with temperature and FAR dependent curve fits, and scaling T700 turbine maps. Developed generic aerothermal model was applied to simulate steady state performance of the Lycoming T53 turboshaft engine.

Approximately 10% of all energy consumed in the United States is derived from high temperature gas turbine engines. As a result, a 1% increase in engine efficiency would yield enough energy to satisfy the demands of approximately 1 million homes and savings of over $800 million in fuel costs per year. Efficiency of gas turbine engines can be improved by increasing the combustor temperature. Modern engines now operate at temperatures that far exceed the material limitations of the metals they are comprised of in the pursuit of increased thermal efficiency. Various techniques to thermally protect the turbine components are used to allow for safe operation of the engines despite the extreme environments: film cooling, internal convective cooling, and thermal barrier coatings. Historically, these thermal protection techniques have been studied separately without account for any conjugate effects. The end goal of this work is to provide a greater understanding of how the conjugate effects might alter the predictions of thermal behavior and consequently improve engine designs to pursue increased efficiency. The primary focus of this study was to complete the first open literature, high resolution experiments of a modeled first stage turbine vane with both active film cooling and a simulated thermal barrier coating (TBC). This was accomplished by scaling the thermal behavior of a real engine component to the model vane using the matched Biot number method. Various film cooling configurations were tested on both the suction and pressure side of the model vane including: round holes, craters, traditional trenches and a novel modified trench. IR thermography and ribbon thermocouples were used to measure the surface temperature of the TBC and the temperature at the interface of the TBC and vane wall, respectively. This work found that the presence of a TBC significantly dampens the effect of altering film cooling conditions when measuring the TBC interface temperature. This work also found that in certain conditions adiabatic effectiveness does not provide an accurate assessment of how a film cooling design may perform in a real engine. An additional focus of this work was to understand how contaminant deposition alters the cooling performance of a vane with a TBC. This work focused on quantifying the detrimental effects of active deposition by seeding the mainstream flow of the test facility with simulated molten coal ash. It was found that in most cases, except for round holes operating at relatively high blowing ratios, the performance of film cooling was negatively altered by the presence of contaminant deposition. However, the cooling performance at the interface of the TBC and vane wall actually improved with deposition due to the additional thermal resistance that was added to the exterior surface of the model vane. / text

Current and future legislation demands ever decreasing levels of pollution from gas turbine engines, and with combustor performance playing a critical role in resultant emissions, a need exists to develop a greater appreciation of the fundamental causes of unsteadiness. Particle Image Velocimetry (PIV) provides a platform to enable such investigations. This thesis presents the development of PIV measurement methodologies for highly turbulent flows. An appraisal of these techniques applied to gas turbine combustors is then given, finally allowing a description of the increased understanding of the underlying fluid dynamic processes within combustors to be provided. Through the development of best practice optimisation procedures and correction techniques for the effects of sub-grid filtering, high quality PN data has been obtained. Time average statistical data at high spatial resolution has been collected and presented for generic and actual combustor geometry providing detailed validation of the turbulence correction methods developed, validation data for computational studies, and increased understanding of flow mechanisms. These data include information not previously available such as turbulent length scales. Methodologies developed for the analysis of instantaneous PIV data have also allowed the identification of transient flow structures not seen previously because they are invisible in the time average. Application of a new `PDF conditioning' technique has aided the explanation of calculated correlation functions: for example, bimodal primary zone recirculation behaviour and jet misalignments were explained using these techniques. Decomposition of the velocity fields has also identified structures present such as jet shear layer vortices, and through-port swirling motion. All of these phenomena are potentially degrading to combustor performance and may result in flame instability, incomplete combustion, increased noise and increased emissions.

<p>This thesis addresses the development and implementation of an experimental methodology for turbine rotors which enables experiments to be performed in the stationary frame. This method enables measurements with increased spatial resolution and reduced probe blockage effects while also reducing the cost and complexity of the experimental apparatus. Adding this experimental method to the turbine designer’s toolbox will enable more rapid design evaluation and iteration, resulting in faster and less expensive development cycles for new turbine designs. To demonstrate the viability of this new methodology it has been used to evaluate a family of high-lift, high-diffusion turbine geometries in a rainbow ring in the Big Rig for Aerothermal Stationary Turbine Analysis (BRASTA) facility at Purdue University.</p>

This thesis describes validated improvements in the modelling of micron-sized particle deposition within gas turbine engine secondary air systems. The initial aim of the research was to employ appropriate models of instantaneous turbulent flow behaviour to RANS CFD simulations, allowing the trajectory of solid particulates in the flow to be accurately predicted. Following critical assessment of turbophoretic models, the continuous random walk (CRW) model was chosen to predict instantaneous fluid fluctuating velocities. Particle flow, characterised by non-dimensional deposition velocity and particle relaxation time, was observed to match published experimental vertical pipe flow data. This was possible due to redefining the integration time step in terms of Kolmagorov and Lagrangian time scales, reducing the disparity between simulations and experimental data by an order of magnitude. As no high temperature validation data for the CRW model were available, an experimental rig was developed to conduct horizontal pipe flow experiments under engine realistic conditions. Both the experimental rig, and a new particulate concentration measurement technique, based on post test aqueous solution electrical conductivity, were qualified at ambient conditions. These new experimental data compare well to published data at non-dimensional particle relaxation times below 7. Above, a tail off in the deposition rate is observed, potentially caused by a bounce or shear removal mechanism at higher particle kinetic energy. At elevated temperatures and isothermal conditions, similar behaviour is observed to the ambient data. Under engine representative thermophoretic conditions, a negative gas to wall temperature gradient is seen to increase deposition by up to 4.8 times, the reverse decreasing deposition by a factor of up to 560 relative to the isothermal data. Numerical simulations using the CRW model under-predict isothermal deposition, though capturing relative thermophoretic effects well. By applying an anisotropic Lagrangian time scale, and cross trajectory effects of the external gravitational force, good agreement was observed, the first inclusion of the effect within the CRW model. A dynamic mesh morphing method was then developed, enabling the effect of large scale particle deposition to be included in simulations, without continual remeshing of the fluid domain. Simulation of an impingement jet array showed deposition of characteristic mounds up to 30% of the hole diameter in height. Simulation of a passage with film-cooling hole off-takes generated hole blockage of up to 40%. These cases confirmed that the use of the CRW generated deposition locations in line with scant available experimental data, but widespread airline fleet experience. Changing rates of deposition were observed with the evolution of the deposits in both cases, highlighting the importance of capturing changing passage geometry through dynamic mesh morphing. The level of deposition observed, was however, greater than expected in a real engine environment and identifies a need to further refine bounce-stick and erosion modelling to complement the improved prediction of impact location identified in this thesis.

This work is concerned with the fluid dynamic processes and the associated loss of acoustic energy produced by circular apertures within noise absorbing perforated walls. Although applicable to a wide range of engineering applications particular emphasis in this work is placed on the use of such features within a gas turbine combustion system. The primary aim for noise absorbers in gas turbine combustion systems is the elimination of thermo-acoustic instabilities, which are characterised by rapidly rising pressure amplitudes which are potentially damaging to the combustion system components. By increasing the amount of acoustic energy being absorbed the occurrence of thermo-acoustic instabilities can be avoided. The fundamental acoustic characteristics relating to linear acoustic absorption are presented. It is shown that changes in orifice geometry, in terms of gas turbine combustion system representative length-to-diameter ratios, result in changes in the measured Rayleigh Conductivity. Furthermore in the linear regime the maximum possible acoustic energy absorption for a given cooling mass flow budget of a conventional combustor wall will be identified. An investigation into current Rayleigh Conductivity and aperture impedance (1D) modelling techniques are assessed and the ranges of validity for these modelling techniques will be identified. Moreover possible improvements to the modelling techniques are discussed. Within a gas turbine system absorption can also occur in the non-linear operating regime. Hence the influence of the orifice geometry upon the optimum non-linear acoustic absorption is also investigated. Furthermore the performance of non-linear acoustic absorption modelling techniques is evaluated against the conducted measurements. As the amplitudes within the combustion system increase the acoustic absorption will transition from the linear to the non-linear regime. This is important for the design of absorbers or cooling geometries for gas turbine combustion systems as the propensity for hot gas ingestion increases. Hence the relevant parameters and phenomena are investigated during the transition process from linear to non-linear acoustic absorption. The unsteady velocity field during linear and non-linear acoustic absorption is captured using particle image velocimetry. A novel analysis technique is developed which enables the identification of the unsteady flow field associated with the acoustic absorption. In this way an investigation into the relevant mechanisms within the unsteady flow fields to describe the acoustic absorption behaviour of the investigated orifice plates is conducted. This methodology will also help in the development and optimisation of future damping systems and provide validation for more sophisticated 3D numerical modelling methods. Finally a set of design tools developed during this work will be discussed which enable a comprehensive preliminary design of non-resonant and resonant acoustic absorbers with multiple perforated liners within a gas turbine combustion system. The tool set is applied to assess the impact of the gas turbine combustion system space envelope, complex swirling flow fields and the propensity to hot gas ingestion in the preliminary design stages.

Combustion phenomena are complex in theory and expensive to test, analysis techniques<br>provide handles with which we may describe them. Just as simultaneous experimental tech-<br>niques provide complementary descriptions of flame behavior, one might assume that no<br>analysis technique for any kind of flame measurement would cover the full description of<br>the flame. To this end, the search continues for complementary descriptions of engineering<br>flames that capture enough information for the engine designer to make informed decisions.<br>The kinds of flames I have encountered are high pressure transverse jet flames issuing into a<br>vitiated crossflow which is itself generated from combustion of a gaseous fuel and oxidizer.<br>Summarizing the behavior of these flames has required my understanding of experimen-<br>tal techniques such as Planar Laser Induced Fluorescence of a reaction intermediate -OH,<br>Particle Image Velocimetry of a passive tracer in the flame and OH * chemiluminescence of<br>another reaction intermediate. The analysis tools applied to these measurements must reveal<br>as much information as is laden in these measurements.<br>In this work I have also used wavelet optical flow to track flow features in the visualization<br>of combustion intermediates using OH * chemiluminescence. There are many limitations to<br>the application of this technique to engineering flames especially due to the interpretation<br>of the data as a 2-D motion field in 3-D world. The interpretation of such motion fields<br>as generated by scalar fields is one subject matter discussed in this dissertation. Some<br>inferences from the topology of the ensuing velocity field has provided insight to the behavior<br>of reacting turbulent flows which appear attached to an injector in the mean field. It gives<br>some understanding to the robustness of the attachment mechanism when such flames are<br>located near walls.