Next generation aircraft design focuses on highly integrated airframe/engine architectures that exploit advantages in system level efficiency and performance. One such design concept incorporates boundary layer ingestion which locates the turbofan engine inlet near enough to the lifting surface of the aircraft skin that the boundary layer is ingested and reenergized. This process reduces overall aircraft drag and associated required thrust, resulting in fuel savings and decreased emissions; however, boundary layer ingestion also creates unique challenges for the turbofan engines operating in less than optimal inlet flow conditions. The engine inlet flow profiles predicted from boundary layer ingesting aircraft architectures contain complex distortions that affect the engine operability, durability, efficiency, and performance. One component of these complex distortion profiles is off-axial secondary flow, commonly referred to as swirl. As a means to investigate the interactions of swirl distortion with turbofan engines, an experiment was designed to measure distorted flow profiles in an operating turbofan research engine. Three-dimensional flow properties were measured at discrete planes immediately upstream and immediately downstream of the fan rotor, isolating the component for analysis. Constant speed tests were conducted under clean and distorted test conditions. For clean tests, a straight cylindrical inlet duct was attached to the fan case; for distorted tests, a StreamVane swirl distortion generator was inserted into the inlet duct. The StreamVane was designed to induce a swirl distortion matching results of computation fluid dynamics models of a conceptual blended wing body aircraft at a plane upstream of the fan. The swirl distortion was then free to develop naturally within the inlet duct before being ingested by the engine. Results from the investigation revealed that the generated swirl profile developed, mixed, and dissipated in the inlet duct upstream of the fan. Measurements immediately upstream of the fan rotor leading edge revealed 50% reduction in measured flow angle magnitudes along with evidence of fanwise vortex convection when compared to the StreamVane design profile. The upstream measurements also indicated large amounts of secondary flow entered the fan rotor. Measurements immediately downstream of the fan rotor trailing edge demonstrated that the fan processed the distortion and further reduced the intensity of the swirl; however, non-uniform secondary flow persisted at this plane. The downstream measurements confirmed that off-design conditions entered the fan exit guide vanes, likely contributing to cascading performance deficiencies in downstream components and reducing the performance of the propulsor system. / Master of Science

As a contribution to advancing turbofan engine ground test technology in support of propulsion system integration in modern conceptual aircraft, a novel inlet distortion generator (ScreenVaneTM) was invented. The device simultaneously reproduces combined inlet total pressure and swirl distortion elements in a tailored profile intended to match a defined turbofan engine inlet distortion profile. The device design methodology was intended to be sufficiently generic to be utilized in support of any arbitrary inlet distortion profile yet adequately specific to generate high-fidelity inlet distortion profile simulation. For the current investigation, a specific inlet distortion profile was defined using computational analysis of a conceptual boundary layer ingesting S-duct turbofan engine inlet. The resulting inlet distortion profile, consisting of both total pressure and swirl distortion elements, was used as the objective profile to be matched by the ScreenVane in a turbofan engine ground test facility. A ScreenVane combined inlet total pressure and swirl distortion generator was designed, computationally analyzed, and experimentally validated. The design process involved specifying a total pressure loss screen pattern and organizing a unique arrangement of swirl inducing turning vanes. Computational results indicated that the ScreenVane manufactured distortion profile matched the predicted S-duct turbofan engine inlet manufactured distortion profile with excellent agreement in pattern shape, extent, and intensity. Computational full-field total pressure recovery and swirl angle profiles matched within approximately 1% and 2.5° (RMSD), respectively. Experimental turbofan engine ground test results indicated that the ScreenVane manufactured distortion profile matched the predicted S-duct turbofan engine inlet manufactured distortion profile with excellent agreement in pattern shape, extent, and intensity. Experimental full-field total pressure recovery and swirl angle profiles matched within approximately 1.25% and 3.0° (RMSD), respectively. Following the successful reproduction of the S-duct turbofan engine inlet manufactured distortion profile, a turbofan engine response evaluation was conducted using the validated ScreenVane inlet distortion generator. Flow measurements collected at discrete planes immediately upstream and downstream of the fan rotor isolated the component for performance analysis. Based on the results of this particular engine and distortion investigation, the adiabatic fan efficiency was negligibly altered while operating with distorted inflow conditions when compared to nominal inflow conditions. Fuel flow measurements indicated that turbofan engine inlet air mass flow specific fuel consumption increased by approximately 5% in the presence of distortion. While a single, specific turbofan engine inlet distortion profile was studied in this investigation, the ScreenVane methodology, design practices, analysis approaches, manufacturing techniques, and experimental procedures are applicable to any arbitrary, realistic combined inlet total pressure and swirl distortion. / Doctor of Philosophy / As a contribution to advancing turbofan engine ground test technology in support of propulsion system integration in modern conceptual aircraft, a novel inlet distortion generator (ScreenVaneTM) was invented. The device simultaneously reproduces combined inlet total pressure and swirl distortion elements in a tailored profile intended to match a defined turbofan engine inlet distortion profile. The device design methodology was intended to be sufficiently generic to be utilized in support of any arbitrary inlet distortion profile yet adequately specific to generate high-fidelity inlet distortion profile simulation. For the current investigation, a specific inlet distortion profile was defined using computational analysis of a conceptual boundary layer ingesting S-duct turbofan engine inlet. The resulting inlet distortion profile, consisting of both total pressure and swirl distortion elements, was used as the objective profile to be matched by the ScreenVane in a turbofan engine ground test facility. A ScreenVane combined inlet total pressure and swirl distortion generator was designed, computationally analyzed, and experimentally validated. The design process involved specifying a total pressure loss screen pattern and organizing a unique arrangement of swirl inducing turning vanes. Computational and experimental results indicated that the ScreenVane manufactured distortion profile matched the predicted S-duct turbofan engine inlet manufactured distortion profile with excellent agreement in pattern shape, extent, and intensity. Following the successful reproduction of the S-duct turbofan engine inlet manufactured distortion profile, a turbofan engine response evaluation was conducted using the validated ScreenVane inlet distortion generator. Flow measurements collected at discrete planes immediately upstream and downstream of the fan rotor isolated the component for performance analysis. Based on the results of this particular engine and distortion investigation, the adiabatic fan efficiency was negligibly altered while operating with distorted inflow conditions when compared to nominal inflow conditions. Fuel flow measurements indicated that turbofan engine inlet air mass flow specific fuel consumption increased in the presence of distortion. While a single, specific turbofan engine inlet distortion profile was studied in this investigation, the ScreenVane methodology, design practices, analysis approaches, manufacturing techniques, and experimental procedures are applicable to any arbitrary, realistic combined inlet total pressure and swirl distortion.

Cut-To-Length (CTL) logging is the dominating logging method in many parts of the world. CTL logging requires a forwarder for the logs from the felling area to a landing area. Due to the harsh off-road working conditions, a well performed suspension system is necessary for the forwarder. A down-scaled forwarder prototype of the full-scale XT28 prototype was developed last year but without any control system. In this project, the forwarder was conducted to the Skogforsk standard rough ground test and development and implementation of a control system was chosen as a refinement task. Structure refinement was also achieved for the improvement of the dynamic behavior. Within the project, the down-scaled version of standard test track was realized as well. The control system with fuzzy logic control strategy was implemented to control the pitch and roll angle when passing the bumps on the track. The scaling effect was investigated with the Buckingham Pi Theorem and utilized to understand the relation between the dynamic behavior of the down-scaled prototype and the full-scale forwarder. During the test, the pitch and roll angle history were collected with a maximum angle of 8 degrees when the forwarder was moving with a speed of 0.06m/s. The test with the control system was recorded but due to the vibration it was hard to collect data in this circumstance. From the test, it is clear that the control system was able to work but its ability was limited owing to the slow reaction speed of the linear actuator. With the analysis of the real hydraulic actuator, it was implied that a better performance could be achieved if this control system was implemented on the full-scale forwarder. / Kortvirkesmetoden är den dominerade avverkningsmetoden i Sverige och resten av Europa. Metoden baseras på två maskiner, en skördare och en skotare, där skotaren transporterar det kapade virket till en uppsamlingsplats för vidare transport med lastbil. För att minska helkroppsvibrationer vid arbete i hård och ojämn terrängen, är det önskvärt att skotaren kan förses med ett effektivt och hållbart fjädringssystem. En nedskalad skotare, baserad på fullskaleprototypen XT28, utvecklades vid ett examensarbete förra året. Skalmodellen saknade styrsystem. I detta projekt realiserades också en nedskalad prototyp av den standardiserade provbana för hård och ojämn terräng som tagits fram av Skogforsk. Ett aktivt styrsystem, med syftet att förbättra skalmodellens dynamisk prestanda i ojämn terräng, utvecklades också för skalmodellens pendelarmar. Den valda reglerstrategin för rollvinkeln, baserades på fuzzi-logik. Skalningseffekterna undersöktes med Buckingham Pi, och dessa resultat användes för att förstå förhållandet mellan dynamiskt beteende hos skalprototypen och fullskaleprototypen. Under testet, registrerades pitch- och rollvinklarna, med en maximal vinkel på 8 grader. Vid provet framfördes skotaren med hastigheten 0,06 m/s. På grund av vibrationerna var det svårt att samla in analyserbara data för styrsystemet. Från testet, är det klart att styrsystemet kunde arbeta som tänkt, men dess förmåga var begränsad på grund av skalmodellens långsamma elektriska ställdonen. Analys av de verkliga hydrauliska ställdonen i fullskaleprototypen indikerar att styrsystemet skulle fungera betydligt bättre för den verkliga skotaren.

The modern military aircraft can be defined as a System of Systems (SoS); several distinct systems operating simultaneously across boundary interfaces. As the on-board subsystems have become more complex and diverse, the development process has become more isolated. When considering thermal management of distributed heat loads, the aircraft has become a collection of individually optimised components and subsystems, rather than the implementation of a single system to perform a given task. Avionic thermal management is quickly becoming a limiting factor of aircraft performance, reliability and effectiveness. The challenge of avionic thermal management is growing with the increasing complexity and power density of avionic packages. The aircraft relies on a heat rejection growth capacity to accommodate the additional through-life avionic heat loads. Growth capacity is defined as an allowable thermal loading growth designed into the system by the underutilisation of spatial and cooling supply at aircraft introduction; however, this is a limited resource and aircraft subsystem cooling capability is reaching a critical point. The depleted growth capacity coupled with increased avionic power demands has led to component thermal failure. However, due to the poor resolution of existing data acquisition, experimental facilities or thermodynamic modeling, the exact inflight-operating conditions remain relatively unknown. The knowledge gap identified in this work is the lack of definitive methodology to generate high fidelity data of in-flight thermal conditions of fast-jet subsystems and provide evidence towards effective future thermal management technologies. It is shown that, through the development of a new methodology, the knowledge gap can be reduced and as an output of this approach the unknown system behaviour can be defined. A multidisciplinary approach to the replication, analysis and optimisation of a fast-jet TMS is detailed. The development of a new Ground Test Facility (GTF) allows previously unidentified system thermal behaviour to be evaluated at component, subsystem and system level. The development of new data to characterise current thermal performance of a fast jet TMS allows recommendations of several new technologies to be implemented through a component led integrative system optimisation. This approach is to consider the TMS as a single system to achieve a single goal of component thermal management. Three technologies are implemented to optimise avionic conditions through the minimisation of bleed air consumption, improve avionic reliability through increased avionic component isothermalisation and increase growth capacity through improved avionic heat exchanger fin utilisation. These component level technologies improved system level performance. A reduction in TMS bleed air consumption from 1225kg to 510kg was found to complete a typical flight profile. A peak predicted aircraft specific fuel consumption saving of 1.23% is seen at a cruise flight condition because of this approach to avionic thermal management.