Gegenstand der Arbeit ist die Untersuchung der Gefügebildung dünnwandig erstarrter Eisenlegierungen und deren Auswirkung auf die mechanischen Eigenschaften. Die Arbeit ist in zwei Teile untergliedert. Im experimentellen Teil wurden Stahlgusslegierungen unter Variation ihrer Zusammensetzung erschmolzen und in Quarzsandformen vergossen. Das erhaltene Probenmaterial wurde im Gusszustand sowie nach optional angewendeten Wärmebehandlungen untersucht. Die Abhängigkeiten zwischen chemischer Zusammensetzung, Gefügeausbildung und mechanischen Eigenschaften wurden quantitativ dargelegt. Der Modellierungsteil enthält die Ergebnisse der Simulation des Gieß- und Erstarrungsprozesses eines ausgewählten Stahlgusswerkstoffs. Zur Durchführung der Simulation kamen kommerziell verfügbare Softwarepakete zum Einsatz. Die Ergebnisse wurden mit experimentell ermittelten Daten verglichen und die Adäquatheit der Simulation beurteilt. Die Anwendbarkeit der genutzten Simulationsmethoden auf den Bereich dünnwandiger Stahlgussteile wurde aufgezeigt.

Dans le contexte du développement durable qui a vu l’introduction de la directive produits biocides BPD 98/8/CE, l’étude des méthodes innovantes de préservation du bois comme le traitement thermique revêt une importance prépondérante. Le traitement thermique du bois permet d’améliorer ses propriétés de résistance biologique, de stabilité dimensionnelle ainsi que son aspect esthétique, sans ajout de produit chimique. Les études actuelles sur la problématique de la qualité du bois traité thermiquement se focalisent sur les caractéristiques finales du bois déjà traité, l’influence des conditions de traitement ou encore l’effet essence. Les propriétés intrinsèques du bois avant le traitement ne sont pas encore prises en compte. Les propriétés du bois telles que la densité ou la composition chimique étant variables principalement sous l’effet de l’activité humaine comme la sylviculture, l’objectif de cette thèse était d’évaluer l’impact de cette variabilité chez le chêne sessile (Quercus petraea Liebll.) et le sapin (Abies alba Mill) sur leur modification par voie thermique. Un scanner et un micro-densitomètre à rayons X ont été utilisés pour caractériser la variation de la densité des échantillons de planches et des cernes de croissance provenant des arbres étudiés. Des traitements thermiques ont été réalisés dans un four pilote à conduction sous vide de type macro-thermobalance et un analyseur thermogravimétrique (ATG). Des analyses chimiques ont été également réalisées. Les résultats montrent qu’en prenant la perte de masse due à la dégradation thermique du bois comme réponse, les types de tissus du bois et la composition chimique influencent sa thermo-dégradation. Que ce soit chez Quercus petraea ou chez Abies alba, le bois de printemps était plus sensible au traitement thermique que son voisin de bois d’été. De plus, les portions radiales du tronc, du bois juvénile à l’aubier en passant par le bois mature, se dégradaient suivant des cinétiques différentes. En conclusion, la variation de la microstructure et la composition chimique de ces bois influencent leur cinétique globale de thermo-dégradation. La sylviculture impacte cette différence intraspécifique de cinétique de dégradation à l’échelle intra- et interarbre. En effet, dans le cas du sapin pectiné, une gestion très dynamique des forêts dans le but de stimuler la croissance rapide des arbres qui produisent de gros bois contenant des cernes très larges, est source de variation dans la structure anatomique et la composition chimique à l’intérieur des arbres en comparaison aux petits bois à croissance lente plus homogènes. Toutes ces analyses ont pour objectif final de comprendre le lien entre les propriétés initiales du bois et les modifications thermiques intervenant au cours du traitement afin d’apporter une information utile aux industriels lors du choix des pièces de bois destinées au traitement thermique en vue d’une amélioration de la qualité du bois traité thermiquement / In the context of sustainable development which has seen the introduction of the biocides directive BPD 98/8/CE in the EU, innovative wood preservation practices such as Heat Treatment (HT) become relevant. Wood HT, also termed wood thermal modification, is a physical modification technology by which wood is heated at around 200 °C in an inert atmosphere. The main purpose of the treatment is to improve the biological durability and dimensional stability of wood. Current studies on thermally modified wood (TMW) quality are focusing on treated material, on treatment conditions or on species effect on the end-product characteristics. Relatively little is known about the effect of intrinsic wood properties on its thermal modification. As wood properties vary especially under the influence of human activities through sylviculture, this thesis studied the effect of European oak and silver fir wood density and chemical composition on their thermal modification kinetic. An X rays computed tomography (CT) and densitometer were used to characterize wood samples. Boards were heat-treated by conduction under vacuum using a pilot furnace, whereas sawdust samples underwent thermo-gravimetric analysis under nitrogen. The analysis allowed finding intra- and interspecific variations, especially within growth rings and along radial direction (from pith to bark). Forest management impacted heat modification kinetic of the studied samples, especially in silver fir where fast grown wood was more sensitive to treatment. The finding will be used as additional information to the wood industry which will account for homogeneity of loadings destined to heat treatment

The master‘s thesis deals with the influence of the thermal cycle of welding with preheat on castings made of grey cast iron to change the hardness. The thesis deals with the classification of graphitic cast irons, their structure, properties and influences they have on the formation and transformation of the structure. Emphasis is placed on chemical composition and structure stability at elevated temperatures. The practical part deals with the investigation of the effects of casting repair on the decrease of hardness measured in the foundry Heunisch Brno.

Gegenstand der Arbeit ist die Untersuchung der Gefügebildung dünnwandig erstarrter Eisenlegierungen und deren Auswirkung auf die mechanischen Eigenschaften. Die Arbeit ist in zwei Teile untergliedert. Im experimentellen Teil wurden Stahlgusslegierungen unter Variation ihrer Zusammensetzung erschmolzen und in Quarzsandformen vergossen. Das erhaltene Probenmaterial wurde im Gusszustand sowie nach optional angewendeten Wärmebehandlungen untersucht. Die Abhängigkeiten zwischen chemischer Zusammensetzung, Gefügeausbildung und mechanischen Eigenschaften wurden quantitativ dargelegt. Der Modellierungsteil enthält die Ergebnisse der Simulation des Gieß- und Erstarrungsprozesses eines ausgewählten Stahlgusswerkstoffs. Zur Durchführung der Simulation kamen kommerziell verfügbare Softwarepakete zum Einsatz. Die Ergebnisse wurden mit experimentell ermittelten Daten verglichen und die Adäquatheit der Simulation beurteilt. Die Anwendbarkeit der genutzten Simulationsmethoden auf den Bereich dünnwandiger Stahlgussteile wurde aufgezeigt.:1 Einleitung 2 Grundlagen 2.1 Keimbildung 2.2 Unterkühlung 2.3 Erstarrungsmorphologie 2.4 Gießfehler 2.5 Erkenntnisstand und Defekte 3 Aufgabenstellung und ihre Präzisierung 4 Kleintechnische Versuche zur Herstellung dünnwandiger Stahlgussteile 4.1 Genutzte Anlagen und Untersuchungsmethoden 4.2 Auswahl der Versuchslegierungen 4.3 Ergebnisse der experimentellen Untersuchungen 4.3.1 Duplexstahl 4.3.2 Ferritisch-bainitischer TRIP-Stahl 4.3.3 Bainitischer luftvergüteter Stahl 5 Modellierung des Erstarrungsprozesses 5.1 Simulationsmethoden 5.2 Formfüllsimulation 5.3 Erstarrungssimulation 5.4 Bewertung der Simulationsergebnisse 6 Zusammenfassung 7 Literaturverzeichnis 8 Tabellen 9 Bilder Anhang

Die Temperaturverhältnisse beim Ziehen und Wärmebehandeln von Draht werden mit mathematisch-analytischen Methoden auf der Grundlage der FOURIERschen Wärmeleitungsgleichung eingehend untersucht. Insbesondere wird unter den spezifischen Wärmeübergangsbedingungen zwischen Draht und Ziehdüse sowie zwischen Draht und Ziehtrommel deren thermische Wechselwirkung analysiert. Ein Näherungsverfahren zur Berechnung der Drahttemperaturen in Zugfolgen unter Berücksichtigung des Ziehdüseneinflusses wird angegeben und mit einem Beispiel zum Nassziehen stark verzinkten Stahldrahts illustriert. Aus geschwindigkeitsabhängig gemessenen Änderungen des Drahtdurchmessers werden unter thermoelastischer Ziehringdurchmesserkorrektur Schmierfilmdicken bestimmt. Diffusionsgleichungen werden analysiert und ein Zusammenhang zur Reaktionskinetik wird hergestellt. Ein neues reaktionskinetisches Werkstoffmodell, das insbesondere auch im Falle stärker anisothermer Verhältnisse, also bei Kurzzeitwärmebehandlung anwendbar ist, wird vorgestellt.

Werkstoff- und Prozessgrenzen beschränken unter Beachtung ökonomischer und ökologischer Aspekte den Leichtbau gegossener Fahrwerk-Komponenten aus Al-Si-Legierungen. Zunächst werden Bauteilgewicht und Wärmebehandlungsprozess als beeinflussbare Hauptbeitragsleister für Emissionen im Herstellprozess identifiziert. Zu deren Verringerung werden abhängig von der Belastungsart mögliche Mindestwandstärken abgeleitet, die für den Kokillenguss um 35 % reduziert werden. Dies gelingt durch Einsatz neuartiger, das Formfüllverhalten verbessernder Oberflächenstrukturierungen von Gießwerkzeugen bei Einhaltung von Konstruktionsregeln. Die Gesamtprozesszeit der Wärmebehandlung kann bei gleichbleibenden mechanischen Eigenschaften um 40 % verkürzt werden. Dabei erfolgt die Charakterisierung des Werkstoff- und Bauteilverhaltens unter dynamischer Belastung bei Parametervariation, da keine Korrelation zu den statischen mechanischen Kennwerten vorliegt.

Polyethylene is used extensively as an insulating material in high voltage power cables, it is therefore important to understand the behaviour of polyethylene under different conditions. This is a study regarding the relation of heat treatment and the effect of morphological changes on the dielectric properties of polyethylene samples. Polyethylene granulates were pressed to 1 mm thick circular plaque samples that were heat treated differently. The heat treatments were conducted in a vacuum oven. Heat treated samples were tested for morphological changes with Differential Scanning Calorimetry (DSC) and dielectric property changes were studied with an IDAX 300 Dielectric Spectroscopy Analyser and a TREK 30/30 high voltage amplifier, allowing measurements in the frequency range 0.1 mHz – 100 Hz for voltages up to 30 kV. The experimental results were analysed to understand the co-relation among these parameters. A literature review has been conducted on polyethylene morphology to understand their behaviour under different annealing conditions. A phenomenon that has been noticed during the experiments is that the samples swell with annealing; the thickness change effects the dielectric measurements as well. For this reason an extensive study has been conducted on the effect different temperature and time of heat treatment had on the samples. Heat treatment has effects on the properties of polyethylene samples, but the effect of heat treatment was not only on the morphology but also on the physical dimension of the samples. The samples change their thickness with heat treatment along with their morphology. The effect of morphological changes on the dielectric property of polyethylene samples has not been found to be eminent. This study was focused on relatively thicker samples (1 mm) compared to the existent scientific literature (0.1-0.2 mm). There are very limited research literatures available on the relation of morphology and electrical properties of polyethylene; this work is an attempt to contribute to the knowledge. Also the effect of samples swelling with annealing and its effect on electric measurements is not found in existing literatures. This work will also contribute understanding the effect of sample swelling on measurements. / Polyeten används i stor utsträckning som ett isolermaterial i högspänningskablar, och därför är det därför viktigt att förstå beteendet hos polyeten under olika förhållanden. Detta är en studie angående relationen mellan värmebehandling och effekten av morfologiska förändringar av de dielektriska egenskaperna hos polyeten. Polyeten granulat pressades till 1 mm tjocka cirkulära skivor som sedan värmebehandlades olika. Värmebehandlingarna utfördes i en vakuumugn. De värmebehandlade proverna testades för morfologiska förändringar med differentiell svepkalorimetri (DSC) och de dielektriskaegenskaperna studerades med en IDAX 300 Dielektrisk spektroskopi Analysator och en TREK 30/30 högspänningsförstärkare, vilken tillåter mätningar i frekvensområdet 0,1 mHz - 100 Hz för spänningar upp till 30 kV. De experimentella resultaten analyserades för att förstå relationen mellan dessa parametrar. En litteratur har utförts på polyeten morfologi för att förstå deras beteende under olika anlöpningsförhållanden. Ett fenomen som har uppmärksammats under experimenten är att proverna sväller med anlöpningenÄven tjockleken påverkar de dielektriska mätningar. Av denna anledning utfördes en omfattande studie av effekten av olika temperatur och tid för värmebehandling hade på proverna. Värmebehandling har effekter på egenskaperna för polyetenprover, men effekten av värmebehandlingen var inte bara på morfologin, utan också på den fysiska dimensionen av proverna. Effekten av morfologiska förändringar på den dielektriska egenskapen hos polyetenprover har inte befunnits vara framstående. Denna studie var inriktad på relativt tjockare prover (1 mm) jämfört med den existerande vetenskapliga litteraturen (0,1-0,2 mm). Det finns mycket lite litteratur kring relationen mellan morfologi och elektriska egenskaper hos polyeten; detta arbete är ett försök att bidra till kunskapen. Även effekten av provernas svällande efter anlöpning och dess effekt på dielektriska mätningar finns befintliga litteraturen.

The presence of non-metallic inclusions (NMIs) have critical effects on both the mechanical properties and machinability of steels. In the present thesis, one focus is to study the characteristics of deformed sulfides (MnS) for a stainless steel (3R65) and a tool steel (42CrMo4). Three groups of MnS inclusions were detected in the samples taken after deformation of the steel: i) type RS (sulfides with a Rod-like geometry), ii) type PS (sulphides with a plate-like geometry) and iii) type OS (oxy-sulfides). Here, the elongated inclusions present in both stainless and tool steels were studied more in detail using SEM to determine the tendency for the inclusions to break.  The results showed that three types of elongated MnS inclusions could be identified, namely UU, UB and BB. Here, ‘U’ represents the unbroken edge(s) of inclusion and ‘B’ represents the broken edge(s) of an inclusion. The presence of these three types of inclusions in samples collected both before and after a heat treatment was studied and the results showed that the heat treatment had a very small effect on the morphologies of the elongated MnS inclusions for both stainless steels (containing <0.1 mass % C) and tool steels (containing 0.42 mass % C).  In the second part of the thesis, the characteristics of chips after machining of a 157REM Ce-treated steel and a 157C reference steel was studied. Furthermore, the effect of the NMIs on the chip breakability during machining was determined. The results show that a Ce modification of a 157C steel transforms the NMIs from large size elongated inclusions to small size inclusion with a spherical shape. This leads to an improved machinability of 157C steels. In addition, a newly developed weight distribution of chips (WDC) method, based on the chip weight measurements, was used to determine the tendencies for breaking of chips. The results of this investigation showed that the chips that were obtained from the machining of 157C and the 157REM steels could be classified into the following three types: i) type I chips (with a geometry containing one arc) and having a weight of less than 0.08 g, ii) type II chips (with a geometry containing two arcs) and having weights between 0.08 g and 0.15 g, and iii) type III chips (with a geometry containing three or more arcs) and having weights larger than 0.15 g. From industrial experience, it is known that a high amount of small type I chips will lead to a good chip breakability. The results from the machining test show that the fraction of type I chips from machining of the 157REM steel (65 %) is smaller than from machining of the 157C reference steel (80 %) when using a lower feed rate of 0.4 mm/rev. However, when using a higher feed rate of 0.5 mm/rev, 40 % of the chips belong to type I small chips for the 157REM steel and 14 % for the 157C steel. Based on the conditions used in this study and the obtained results, the following is clear in order to reach the best machinability: i) it is most advantageous to use the 157C steel when using a lower feed rate of 0.4 mm/rev and ii) it is most advantageous to use the 157REM steel when using a higher feed rate of 0.5 mm/rev. / Närvaron av icke-metalliska inneslutningar (NMIs) har en betydande påverkan både med avseende på mekaniska egenskaper såväl som skärbarhetsförmågan hos stål. I denna avhandling är ett fokus att studera deformerade sulfider (MnS)  i ett rostfritt stål (3R65) och ett verktygsstål (42CrMo4). Tre grupper av MnS inneslutningar återfanns i stålproverna, som togs efter deformation av stålet: i) RS (sulfider som har en cylindrisk geometri), ii) PS (sulfider som har en platt geometri) och iii) OS (oxy-sulfider). Dessutom så studerades utdragna inneslutningar mer i detalj med användande av SEM undersökningar i syfte att studera tendensen till att dessa inneslutningar bröts sönder. Resultaten visade att tre typer av utdragna inneslutningar kunde identifieras, nämligen UU, UB och BB. Här representerar ‘U’ en ände av en inneslutning som inte brutits sönder och ‘B’ representerar en ände av en inneslutning som brutits sönder. Närvaron av dessa tre typer av utdragna inneslutningar studerades i prover som togs både före och efter en värmebehandling, men resultaten visade att en värmebehandling hade en mycket liten påverkan på morfologin hos de utdragna MnS inneslutningarna för både rostfria stål (innehållande <0.1 mass % C) och verktygsstål (innehållande 0.42 mass % C).  I den andra delen av avhandlingen så studerades karakteristiken hos spånor som bildats efter skärande bearbetning av ett 157REM (Ce-behandlat) modifierat stål och ett 157C referensstål som inte modifierats. Dessutom så studerades inverkan av icke-metalliska inneslutningar på spånbrytningen under den skärande bearbetningen. Resultaten visar att en Ce-modifiering av stålet omvandlar inneslutningarna från stora och utdragna geometrier till små inneslutningar med en sfärisk geometri. Detta leder till en ökad skärbarhet hos 157C stål. Spånbrytbarheten bestämdes också med användande av en nyutvecklad metod (WDC metoden) som baseras sig på att bestämma vikten av spånor. Resultaten av denna utvärdering visade att spånorna som erhölls från bearbetning av 157C och 157REM stål kunde klassificeras enligt följande tre typer: i) typ I spånor (en geometri som består av en bågform) som har en vikt som är mindre än 0.08 g, ii) typ II spånor (en geometri som består av två bågformar) som har en mellan 0.08 g och 0.15 g och iii) typ III spånor (en geometri som består av tre eller fler bågformar) som har en vikt som är större än 0.15 g. Baserat på industriell erfarenhet så är det känt att en stor mängd av små typ I spånor är kopplad till en bra spånbrytbarhet. Resultaten från skärbarhetstesterna visar att andelen typ I spånor från bearbetning av ett 157REM stål (65 %) är mindre än vid bearbetning av ett 157C referens stål (80 %), när en lägre matningshastighet av 0.4 mm/rev används. Däremot så visar resultaten att om en högre matningshastighet av 0.5 mm/rev används vid bearbetning, så är andelen typ I spånor 40 % för 157REM stålet och 14 % för 157C referensstålet. I syfte att erhålla bästa möjliga skärbarhet så är det fördelaktigt att använda ett 157C referensstål för den lägre matningshastigheten av 0.4 mm/rev, men att använda ett 157REM stål för en högre matningshastighet av 0.5 mm/rev.

Indiana University-Purdue University Indianapolis (IUPUI) / Since 1990s, rechargeable Li-ion batteries have been widely used in consumer electronics such as cell phones, global positioning systems (GPS), personnel digital assistants (PDA), digital cameras, and laptop computers. Recently Li-ion batteries received considerable attention as a major power source for electric vehicles. However, significant technical challenges still exist for widely deploying Li-ion batteries in electric vehicles. For instance, the energy density of Li-ion batteries is not high enough to support a long-distance commute. The Li-ion batteries used for the Nissan Leaf and Chevy Volt only can support 50 – 100 miles per charge. The cost of Li-ion battery packs in electric vehicles is still high. The battery pack for the Chevy Volt costs about $8,000, and the larger one in the Nissan Leaf costs about $12,000. To address these problems, new Li-ion battery electrode materials with high energy density and low cost should be developed. Among Li-ion battery cathode materials, vanadium pentoxide, V2O5, is one of the earliest oxides studied as a cathode for Li-ion batteries because of its low cost, abundance, easy synthesis, and high energy density. However, its practical reversible capacity has been limited due to its irreversible structural change when Li insertion is more than x = 1. Tremendous efforts have been made over the last twenty years to improve the phase reversibility of LixV2O5 (e.g., 0 ≤ x ≤ 2) because of vanadium pentoxides’ potential use as high capacity cathodes in Li-ion batteries. In this thesis, a new strategy was studied to develop vanadium pentoxide cathode materials with improved phase reversibility. The first study is to synthesize vanadium oxide cathodes via a new chemical route – creating a phase transformation from the vanadium sulfide to oxide. The β-Na0.33V2O5 was prepared via a new method of chemical synthesis, involving the chemical transformation of NaVS2 via heat-treatment at 600 °C in atmospheric air. The β-Na0.33V2O5 particles were well crystalized and rod-shaped, measuring 7–15 μm long and 1–3 μm wide with the formation of the crystal defects on the surface of the particles. In contrast to previous reports contained in the literature, Na ions were extracted, without any structural collapse, from the β -Na0.33V2O5 structure and replaced with Li ions during cycling of the cell in the voltage range, 1.5 V to 4.5 V. This eventually resulted in a fully reversible Li intercalation into the LixV2O5 structure when 0.0 ≤ x ≤ 2.0. The second study is to apply the synthesis method to LiVS2 for the synthesis of β׳-LixV2O5 for use as a high performance cathode. The synthesis method is based on the heat treatment of the pure LiVS2 in atmospheric air. By employing this method of synthesis, well-crystalized, rod-shaped β׳-LixV2O5 particles 20 – 30 μm in length and 3 – 6 μm in width were obtained. Moreover, the surface of β׳-LixV2O5 particles was found to be coated by an amorphous vanadium oxysulfide film (~20 nm in thickness). In contrast to a low temperature vanadium pentoxide phase (LixV2O5), the electrochemical intercalation of lithium into the β׳-LixV2O5 was fully reversible where 0.0 < x < 2.0, and it delivered a capacity of 310 mAh/g at a current rate of 0.07 C between 1.5 V and 4 V. Good capacity retention of more than 88% was also observed after 50 cycles even at a higher current rate of 2 C. The third study is the investigation of NaVS2 as a cathode intercalation material for sodium ion batteries. We have shown that reversible electrochemical deintercalation of x ~ 1.0 Na per formula unit of NaxVS2, corresponding to a capacity of ~200 mAh/g, is possible. And a stable capacity of ~120 mAh/g after 30 cycles was observed. These studies show that the new chemical synthesis route for creating a phase transformation from the vanadium sulfide to oxide by heat treatment in air is a promising method for preparing vanadium oxide cathode material with high reversibility. Although this sample shows a relatively low voltage range compared with other cathodes such as LiCoO2 (3.8 V) and LiFePO4 (3.4 V), the large capacity of this sample is quite attractive in terms of increasing energy density in Li-ion batteries. Also, NaVS2 could be a promising cathode material for sodium ion batteries.

Fire resistance is becoming increasingly important along with the development of new concrete types with high strength and dense structure with reduced porosity. Such concrete types are susceptible to fire spalling and extensive crack formation. At the moment, there are a limited number of methods for enhancement of fire resistance of existing structures, which could be applied in underground structures with restricted space and limited air exchange, such as tunnels, underground garages or nuclear powerplants. This work is focused on the development of two methods, and both are dealing with porous structure modification. The first method is intentional heat treatment (IHT) method, suitable for the enhancement of fire resistance of existing structures. The second method emphasized the design of air-entrained concrete (AeA-FiResCrete) with the use of “new generation” air-entraining agents suitable for enhancement of fire resistance of newly designed concrete. Testing of compressive strength, porous structure modification was completed by the analysis of “moisture clog,” which contributes to explosive spalling and extensive cracking. The efficiency of developing methods was verified during large-scale testing according to modified ISO834 (m-ISO) curve. No extensive crack formation or explosive spalling was observed during the exposure period during the large-scale testing of slabs with the applied IHT method. The total thickness of the IHT method with configuration IHT200/2, composed of IHT zone and IHT transition zone, penetrated to the depth of 25,5 to 43,0 mm depending upon various concrete types. Moisture clog in AeA-FiResCrete was more significant than in the case of slabs with applied IHT method, and it could be concluded that the IHT method enhances fire resistance of concrete exposed to elevated temperatures without influencing its compressive strength and durability. Results from AeA-FiResCrete testing showed only a slight improvement of its fire resistance.