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This paper presents the behaviour and design of axially loaded elliptical steel hollow sections filled with normal and high strength concrete. The experimental investigation was conducted with three nominal wall thickness (4mm, 5mm and 6.3mm) and different infill concrete cube strengths varied from 30 to 100 MPa. The effect of steel tube thickness, concrete strength, and confinement were discussed together with column strengths and load-axial shortening curves were evaluated. The study is limited to cross-section capacity and has not been validated at member level. Comparisons of the tests results together with other available results from the literature have been made with current design method used for the design of composite circular steel sections in Eurocode 4 and AISC codes. It was found that existing design guidance for concrete filled circular hollow sections may generally be safely applied to concrete filled elliptical steel tubes.

Concrete-filled steel tubes are gaining increasing prominence in a variety of engineering structures, with the principal cross-section shapes being square, rectangular and circular hollow sections. A recent addition to this range has been that of elliptical hollow sections. The structural response of empty elliptical tubes has been examined in previous studies. In this paper, the cross-sectional axial behaviour of concrete-filled elliptical hollow sections is investigated. An experimental programme comprising a total of 21 test specimens, with three nominal tube thicknesses (4 mm, 5 mm and 6.3 mm) and three concrete grades (C30, C60 and C100) has been performed. The effects of steel tube thickness, concrete strength and constraining factor on elastic stiffness, ductility and ultimate strength were studied. To simulate the effects of concrete shrinkage, the inner surfaces of 6 of the 21 test specimens were coated with grease prior to casting. To investigate confinement effects, a further 6 of the 21 test specimens were loaded through the concrete core only. The results of the tests presented herein were combined with those from previous studies, and compared with existing design provisions for square, rectangular and circular concrete-filled tubes. The design expressions from current European, North American, Japanese, British and Chinese Standards were assessed. On the basis of the comparisons, design recommendations for concrete-filled elliptical hollow sections have been made.

Concrete filled steel hollow structural (CFS) sections are increasingly used to support large compressive loads in buildings, with the concrete infill and the steel tube working together to yield several benefits both at ambient temperature and during a fire. These members are now widely applied in the design of highly optimized multi-storey and high rise buildings where fire resistance ratings of two or more hours may be required. Whilst the response and design of these sections at ambient temperatures is reasonably well understood, their response in fire, and thus their fire resistance design, is less well established. Structural fire resistance design guidance is available but has been developed based on tests of predominantly short, concentrically-loaded, small-diameter columns in braced frames using normal strength concrete. The current prescriptive guidance is limited and the design of CFS columns is thus often based on a detailed performance based approach, which can be time consuming and expensive and which is generally not well supported by a deep understanding of CFS columns’ behaviour in real fires. This thesis aims to understand the fundamental thermal and mechanical factors at play within these sections so as to provide guidance on how to improve their design for fire resistance when applied either as unprotected or protected sections. A meta-analysis of available furnace test data is used to demonstrate that current guidance fails to capture the relevant mechanics and thus poorly predicts fire resistance. It is also demonstrated that the predictive abilities of the available design standards vary with physical characteristics of the CFS section such as shape and size. A factor which has been observed in furnace tests on CFS sections but which is not accounted for in available guidance is the formation of an air gap between the steel tube and the concrete core due to differential expansion; this affects their structural response in fire. The insulating effect of air gap formation has not previously been addressed in literature and an experimental program is presented to systematically assess the effects of a gap on the heat transfer through the section; showing that the presence of even a 1 mm gap is important. To explicitly assess the heat transfer response within both unprotected and fire protected (i.e. insulated) CFS sections, 34 large scale standard furnace tests were performed in partnership with an industry sponsor. Fourteen tests on large scale unloaded unprotected CFS sections are presented to assess current capability to predict the thermal response and to assess the effects of different sectional and material parameters on heating. New best practice thermal modelling guidance is suggested based on comparison between the models and observed temperatures from the tests. Twenty CFS specimens of varying size and shape, protected with different types and thicknesses of intumescent paint fire insulation, were also tested unloaded in a furnace to understand the thermal evolution within protected CFS sections and to develop design guidance to support application of intumescent coatings in performance based fire resistance design of CFS sections. These tests demonstrate that the intumescent coatings were far more effective than expected when applied to CFS sections, and that current methods of designing the coatings’ thickness are overly conservative. The reason for this appears to be that the calculation of effective section factor which is used in the prescription of intumescent coating thicknesses is based on the thermal response of unprotected CFS sections which display fundamentally different heating characteristics from protected sections due to the development of a thermal gradient in the concrete core. It is also demonstrated (by calculation supported by the testing presented herein) that the steel failure temperature (i.e. limiting temperature) of an unprotected CFS column in fire is significantly higher than one which is protected; procedures to determine the limiting temperature of protected sections are suggested. Finally, the residual strength of fire-exposed CFS columns is examined through structural testing of 19 of the 34 fire tested columns along with unheated control specimens. The results provide insights into the residual response of unprotected and protected CFS section exposed to fire, and demonstrate a reasonable ability to calculate their residual structural capacity. The work presented in this thesis has shed light on the ability of available guidance to rationally predict the thermal and structural response to fire of CFS columns, has improved the understanding of the thermal evolution within protected and unprotected CFS sections in fire, has provided best-practice guidance and material input parameters for both thermal and structural modelling of CFS sections, and has improved understanding of the residual capacity of CFS sections after a fire.

The advancement of the structural steel manufacturing industry has led to the recent emergence of steel members with Elliptical Hollow Sections (EHS) and Semi Elliptical Hollow Sections (SEHS). Although these sections are gaining popularity among architects, the lack of design guidelines specifically tailored towards these sections inhibits their efficient structural use. Within this context, this thesis provides several steps towards the development of such guidelines. A review of the manufacturing process of hot-rolled steel sections is conducted with emphasis on hollow structural sections. The main factors affecting the formation of residual stresses during cooling of the sections are discussed. Lower bound plastic interaction relations for EHS subjected to combinations of axial force, bi-axial bending moments and torsion are then derived. The formulation is based on the lower bound theorem of plasticity and the maximum distortional energy density yield criterion. Its applicability for conducting the cross-sectional interaction check in structural steel design problems is illustrated through a practical example. A simplified and conservative interaction equation is then proposed based on curve fitting of the results of the lower bound solution. Upper bound interaction relations are next developed for EHS subjected to combinations of axial force, bi-axial bending moments, torsion and bimoments. The formulation is based on kinematically admissible strain fields within the context of the upper bound theorem of plasticity. The interaction relations derived successfully capture the effect of confining radial strains present at welded end sections, as well as sections that are free to deform in the radial direction away from end welded sections. An iterative solution technique is developed to solve the resulting highly non-linear system of interaction relations. The effects of residual stresses and initial imperfections on axial compressive resistance of hot-rolled EHS are then incorporated into the lower bound interaction relations. Towards that goal, the thermo-mechanical properties of steel were extracted from the literature. A thermo-mechanical finite element model was developed for prediction of residual stresses in rolled sections. The validity of the model was assessed by comparison against residual stress measurements available in the literature. The model is then applied to predict the residual stresses in hot-rolled EHS. A series of geometric and material nonlinear finite element analyses is conducted on columns of EHS sections. The analyses include predicted residual stresses and initial out-of-straightness imperfections in order to determine the inelastic buckling capacity of EHS members and generate column curves for EHS sections. The column curves are subsequently compared to those based on Canadian, American and European design codes. Two column curve equations are proposed in a format similar to that of the Canadian Standards for buckling about major and minor axes. The column curves were subsequently combined with the interaction relations developed to provide design rules for EHS members under combined loads. The last contribution of the thesis provides a formulation of lower bound interaction relations for SEHS subject to combinations of axial force, bi-axial bending moments and torsion. An iterative scheme for solving the parametric form of the interaction relations is developed and a grid of admissible stress resultant combinations is generated. A series of trial functions are fitted to the grid of internal force combinations and two simplified and conservative interaction equations are proposed.

The advancement of the structural steel manufacturing industry has led to the recent emergence of steel members with Elliptical Hollow Sections (EHS) and Semi Elliptical Hollow Sections (SEHS). Although these sections are gaining popularity among architects, the lack of design guidelines specifically tailored towards these sections inhibits their efficient structural use. Within this context, this thesis provides several steps towards the development of such guidelines. A review of the manufacturing process of hot-rolled steel sections is conducted with emphasis on hollow structural sections. The main factors affecting the formation of residual stresses during cooling of the sections are discussed. Lower bound plastic interaction relations for EHS subjected to combinations of axial force, bi-axial bending moments and torsion are then derived. The formulation is based on the lower bound theorem of plasticity and the maximum distortional energy density yield criterion. Its applicability for conducting the cross-sectional interaction check in structural steel design problems is illustrated through a practical example. A simplified and conservative interaction equation is then proposed based on curve fitting of the results of the lower bound solution. Upper bound interaction relations are next developed for EHS subjected to combinations of axial force, bi-axial bending moments, torsion and bimoments. The formulation is based on kinematically admissible strain fields within the context of the upper bound theorem of plasticity. The interaction relations derived successfully capture the effect of confining radial strains present at welded end sections, as well as sections that are free to deform in the radial direction away from end welded sections. An iterative solution technique is developed to solve the resulting highly non-linear system of interaction relations. The effects of residual stresses and initial imperfections on axial compressive resistance of hot-rolled EHS are then incorporated into the lower bound interaction relations. Towards that goal, the thermo-mechanical properties of steel were extracted from the literature. A thermo-mechanical finite element model was developed for prediction of residual stresses in rolled sections. The validity of the model was assessed by comparison against residual stress measurements available in the literature. The model is then applied to predict the residual stresses in hot-rolled EHS. A series of geometric and material nonlinear finite element analyses is conducted on columns of EHS sections. The analyses include predicted residual stresses and initial out-of-straightness imperfections in order to determine the inelastic buckling capacity of EHS members and generate column curves for EHS sections. The column curves are subsequently compared to those based on Canadian, American and European design codes. Two column curve equations are proposed in a format similar to that of the Canadian Standards for buckling about major and minor axes. The column curves were subsequently combined with the interaction relations developed to provide design rules for EHS members under combined loads. The last contribution of the thesis provides a formulation of lower bound interaction relations for SEHS subject to combinations of axial force, bi-axial bending moments and torsion. An iterative scheme for solving the parametric form of the interaction relations is developed and a grid of admissible stress resultant combinations is generated. A series of trial functions are fitted to the grid of internal force combinations and two simplified and conservative interaction equations are proposed.

The advancement of the structural steel manufacturing industry has led to the recent emergence of steel members with Elliptical Hollow Sections (EHS) and Semi Elliptical Hollow Sections (SEHS). Although these sections are gaining popularity among architects, the lack of design guidelines specifically tailored towards these sections inhibits their efficient structural use. Within this context, this thesis provides several steps towards the development of such guidelines. A review of the manufacturing process of hot-rolled steel sections is conducted with emphasis on hollow structural sections. The main factors affecting the formation of residual stresses during cooling of the sections are discussed. Lower bound plastic interaction relations for EHS subjected to combinations of axial force, bi-axial bending moments and torsion are then derived. The formulation is based on the lower bound theorem of plasticity and the maximum distortional energy density yield criterion. Its applicability for conducting the cross-sectional interaction check in structural steel design problems is illustrated through a practical example. A simplified and conservative interaction equation is then proposed based on curve fitting of the results of the lower bound solution. Upper bound interaction relations are next developed for EHS subjected to combinations of axial force, bi-axial bending moments, torsion and bimoments. The formulation is based on kinematically admissible strain fields within the context of the upper bound theorem of plasticity. The interaction relations derived successfully capture the effect of confining radial strains present at welded end sections, as well as sections that are free to deform in the radial direction away from end welded sections. An iterative solution technique is developed to solve the resulting highly non-linear system of interaction relations. The effects of residual stresses and initial imperfections on axial compressive resistance of hot-rolled EHS are then incorporated into the lower bound interaction relations. Towards that goal, the thermo-mechanical properties of steel were extracted from the literature. A thermo-mechanical finite element model was developed for prediction of residual stresses in rolled sections. The validity of the model was assessed by comparison against residual stress measurements available in the literature. The model is then applied to predict the residual stresses in hot-rolled EHS. A series of geometric and material nonlinear finite element analyses is conducted on columns of EHS sections. The analyses include predicted residual stresses and initial out-of-straightness imperfections in order to determine the inelastic buckling capacity of EHS members and generate column curves for EHS sections. The column curves are subsequently compared to those based on Canadian, American and European design codes. Two column curve equations are proposed in a format similar to that of the Canadian Standards for buckling about major and minor axes. The column curves were subsequently combined with the interaction relations developed to provide design rules for EHS members under combined loads. The last contribution of the thesis provides a formulation of lower bound interaction relations for SEHS subject to combinations of axial force, bi-axial bending moments and torsion. An iterative scheme for solving the parametric form of the interaction relations is developed and a grid of admissible stress resultant combinations is generated. A series of trial functions are fitted to the grid of internal force combinations and two simplified and conservative interaction equations are proposed.

The advancement of the structural steel manufacturing industry has led to the recent emergence of steel members with Elliptical Hollow Sections (EHS) and Semi Elliptical Hollow Sections (SEHS). Although these sections are gaining popularity among architects, the lack of design guidelines specifically tailored towards these sections inhibits their efficient structural use. Within this context, this thesis provides several steps towards the development of such guidelines. A review of the manufacturing process of hot-rolled steel sections is conducted with emphasis on hollow structural sections. The main factors affecting the formation of residual stresses during cooling of the sections are discussed. Lower bound plastic interaction relations for EHS subjected to combinations of axial force, bi-axial bending moments and torsion are then derived. The formulation is based on the lower bound theorem of plasticity and the maximum distortional energy density yield criterion. Its applicability for conducting the cross-sectional interaction check in structural steel design problems is illustrated through a practical example. A simplified and conservative interaction equation is then proposed based on curve fitting of the results of the lower bound solution. Upper bound interaction relations are next developed for EHS subjected to combinations of axial force, bi-axial bending moments, torsion and bimoments. The formulation is based on kinematically admissible strain fields within the context of the upper bound theorem of plasticity. The interaction relations derived successfully capture the effect of confining radial strains present at welded end sections, as well as sections that are free to deform in the radial direction away from end welded sections. An iterative solution technique is developed to solve the resulting highly non-linear system of interaction relations. The effects of residual stresses and initial imperfections on axial compressive resistance of hot-rolled EHS are then incorporated into the lower bound interaction relations. Towards that goal, the thermo-mechanical properties of steel were extracted from the literature. A thermo-mechanical finite element model was developed for prediction of residual stresses in rolled sections. The validity of the model was assessed by comparison against residual stress measurements available in the literature. The model is then applied to predict the residual stresses in hot-rolled EHS. A series of geometric and material nonlinear finite element analyses is conducted on columns of EHS sections. The analyses include predicted residual stresses and initial out-of-straightness imperfections in order to determine the inelastic buckling capacity of EHS members and generate column curves for EHS sections. The column curves are subsequently compared to those based on Canadian, American and European design codes. Two column curve equations are proposed in a format similar to that of the Canadian Standards for buckling about major and minor axes. The column curves were subsequently combined with the interaction relations developed to provide design rules for EHS members under combined loads. The last contribution of the thesis provides a formulation of lower bound interaction relations for SEHS subject to combinations of axial force, bi-axial bending moments and torsion. An iterative scheme for solving the parametric form of the interaction relations is developed and a grid of admissible stress resultant combinations is generated. A series of trial functions are fitted to the grid of internal force combinations and two simplified and conservative interaction equations are proposed.

A series of tests was performed to consider the behaviour of short composite columns under axial compressive loading, covering a range of S275 and S355 grade steel square hollow section filled with normal and high strength concrete. The interaction between the steel and the concrete component is considered and the results show that concrete shrinkage has an effect on the axial strength of the column. Comparisons between Eurocode 4, ACI-318 and the Australian Standards with the findings of this research were made. Result showed the equation used by the ACI-318 and the proposed Australian Standards gave better predication for the axial capacity of concrete filled SHS columns than the Eurocode 4.

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