This thesis presents a method for the prediction of final peak-to-valley (PTV) surface profile variation for face turning of rings of non-uniform cross section. An analytical method relates initial part form, part deflection during workholding and machining, and part elastic recovery to final PTV surface profile variation. Finite element method is used to supplement the analytical model, and experiments are conducted to validate both the analytical and finite element approaches. Analytical and finite element results correspond well with experimental observations, with average relative errors of 11.6 and 7.2 percent, respectively.

Examensarbetet som beskrivs i denna rapport handlar om byte av styrsystem i en CNC-svarv på företaget Precisionsdetaljer Mekatronik i Linköping. Ett Fanuc 5 styrsystem har ersatts av ett modernare Fanuc 21i-styrsystem. Rapporten beskriver det nya styrsystemet och redovisar hur arbetet med att praktiskt byta system har gått till. Arbetet indelades i tre delar, informationssökning, praktiskt arbete och dokumentation. Informationssökningen behövdes både för hopkoppling av de olika delarna och för parameter- och ladderprogrammering. Det praktiska arbetet bestod i att koppla tillsammans de delar som fanns beställda och de delar som skulle tas från det gamla styrsystemet. Dokumentationen ska finnas för framtida bruk, då service och utveckling av systemet ska ske. / This examination work describes changing of a control system in a CNC-lathe. The work has been done at Precisionsdetaljer Mekatronik AB in Linköping, a company with eight to nine employees. One Fanuc 5 control system has been replaced by a modern Fanuc 21i-system. This report describes the new control system and how the practical work has been done. The work has been divided into three parts, information searching, practical work and documentation. Information searching is needed for how to connect the different parts and for parameter-and ladder programming. The practical work consisted of connecting the new parts that were ordered and the parts that should be used from the old control system. The documentation may be used in the future, when service and development of the system will be done.

The topic of this work is the design of a vertical lathe with a table diameter of 2,500 mm. Part of the work is the analysis of current products in order to solve their shortcomings. The result is an innovative design focused on user-friendly operation and progressive shaping. At the same time, the designed machine fulfils all technical, ergonomic and aesthetic requirements.

The aim of this thesis is to propose solutions to difficult conveyor NC milling head, the machine produced in CKD Blansko type SKD 63/70D. Movement lies in moving from the parking position to the plunger, where the head harness. Solutions include calculations to those proposals, select the most appropriate solutions and selected drawings.

This dissertation deals with table seating at a vertical lathe made by TOSHULIN, a.s. The target is to design such table seating which would replace the existing seating solution with a cross bearing having better technical and economical parameters. The dissertation includes analysis of some chosen variants of table seating; this analysis has been done from several aspects and it is completed by the subsequent evaluation. After the results of multi criterion analysis have been evaluated, I performed calculation as well as designing of two table seating variants in the practical dissertation part.

This work deals with the construction and describes a detailed calculation of a machine frame of the shaft-turning lathe and 2D axis passes including the underpass according to the chosen initial parameters. The information contained in this work is not only of theoretical knowledge, but it should also serve for the practical use as a guide for the frames construction. The work also contains a background research on the topic, the model frame, the frame strength analysis, optimization of the frame, 2D axis, calculation, design and implementation of the underpass and the whole assembly. A suggestion for the future procedure and optimizing of the existing structure is found in this work as well.

This master’s thesis is aimed at the lubrication of machina tools. There are described the basic type sof lubrication systems, design of maintenance-free lubricated vertical lathe and technical-economic evaluation. The last section is devoted to the design proces.

Theoretical analysis of the possibility of manufacturing a metal sealing ring on the CNC machine tool. Selecting the most appropriate technology and manufacturing process analysis, involving selection of materials, tools and machining conditions.

The main research topic of this dissertation thesis deals with the influence of the working accuracy related to large CNC machines on the required workpiece properties. The state-of-the art has constantly been developed and the customer’s requirements directed to manufacturers of the machine tools are increasingly demanding. There is required a high accuracy, reliability, shortening delivery times etc. The manufacturer is expected to fulfill all the customer’s requirements. The machining accuracy is dependent, among others, on the positioning accuracy of a machine tool that represents the position of the cutting tool relative to a workpiece. The accuracy of a particular machine tool is therefore a limiting factor concerned with reaching the highest accuracy and quality of a workpiece. Acceptance test procedures are initially realized within a manufacturing shop floor and then within a customer environment. The main subject of the testing procedures is to verify. basic properties of a machine tool such as basic dimensions of a machine, strokes in all respective coordinates, machine travels and spindle speeds. A machining of a workpiece with a desired precision specified by the customer is also performed. In this thesis, a new methodology to calculate and determine errors concerned with machining on vertical lathes is proposed with the aim of predicting the machining accuracy of CNC machine tools. The objective of this work was to determine the influence of machining accuracy of a CNC machine in connection with a subsequent geometrical accuracy of a workpiece. Considered position of a tool relative to a workpiece will be affected by errors concerned with a kinematical inaccuracy, geometrical errors and errors related to machining forces. A vertical lathe SKIQ 30 produced by TOSHULIN, a.s. has been used as a testing machine on which the proposed methodology has been verified. During processing various calculations in this thesis there has been found out that the machining inaccuracy of the machine – main topic of interest – is influenced by the machining conditions such as cutting conditions, material to be machined and even the setting of working positions of the machine. For instance, a position of the cross slide is determined by a workpiece height and a position of the lathe carriage that is determined by a workpiece diameter and a travel of the slide that is also determined by a workpiece height. It can be stated then that to predict the machining accuracy of work pieces, it is important to know the behavior of the machine in its all range of working envelope. Based on the information acquired about the behavior of the machine, it can be determined an appropriate position for a workpiece setting that allows utilizing the maximum reachable accuracy with respect to the stiffness and geometrical accuracy of the machine tool. An appropriate setting of initial working position may influence the subsequent geometrical accuracy of a workpiece.

My diploma thesis solves project of grinding angle box unit for vertical boring and turning machine which extends technological possibilities of vertical lathe SKD 40/47D. The submitter ČKD Blansko Holding, a.s. demanded to work out assembly drawing, 3 construction drawings and necessary calculations. Spindle drive of grinding unit is implemeted by the aid of engine which is deposit in the sliding machine. Chucking equipment is realised with standart system which is used by ČKD Blansko.