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A study of Collaborative Maintenance Management System for triple player- as to Power system in TaiwanLin, Ming-Hsien 15 August 2007 (has links)
Abstract
Due to the fast growing of the globe economy, on the steady quality of the electronic equipment for accurate electrical machinery that the industries application, are requested strictly. The maintenance management in the electric power companies is the main reason that influences the steady quality of the electric system equipment. High level maintenance is expected and the third party service company joint to the market. The main managed strategy leads to "customer satisfaction " and " customer requirement¡¨.
Electric equipment supplier focus on sales business, not offering an complete maintenance service, therefore, the related orders often has been shifted to third party. To set up a collaboration solution which solves this problem, it is our researching target with valve.
According to the predicament of maintenance system of the power industries, and the discussion and writings via the domestic and foreign language, this research uses ¡§Supply chain, &¡§Value system¡¨. To analyses with ¡§QFD¡¨ and modified ¡§CCM¡¨ then build up a conclusion according with the collaboration maintaining system for triple player.
Keywords: Collaborative maintenance management System, Supply Chain Management, Value System, Quality Function Deployment, Collaboration Coordination Mechanism.
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A Study of Application of RCM in the Steel PlantWu, Chin-Wen 28 June 2012 (has links)
The management of equipment based on Reliability-Centered Maintenance (RCM) has been widely applied with great success in several industries such as military, commodity production, civil airliners, nuclear power plant and the petroleum industry since the reprint of RCM-II written by John Moubray in 1997.The application of RCM not only increases the reliability of the equipment and the assets of a company but also promotes the overall equipment effectiveness (OEE), which includes the excellent ok yield to order and the better productivity of the equipment. As a methodology, RCM differs from the traditional equipment maintenance in the aspect of emphasis of maintaining the ¡§function¡¨ of the equipment instead of the equipment itself. Therefore, the need of equipment maintenance results from the speed and the severity of function loss, which determines the strategy and interval of equipment maintenance. This is the major difference between RCM and time based maintenance (TBM). This article discusses the critical success factors that drive the application of RCM in steel plant. The result reveals that the application of RCM could promote the reliability of equipment, cut the cost of maintenance and increase compatibility of the steel plant.
In order to facilitates the implementation of RCM in the steel mill, the basic skills of the management includes the construction of vision¡Bconsensus¡Bthe set up of regulation and the cultivation of innovating culture. so as to build an effective managing teamwork features in strong execution. As for the equipment management both the standardization and the strict deviation of equipment function(6£m) are vital to sustain the excellent equipment reliability. The Integration of Maintenance Management System(IMMS) consists of three components, CMMS(Computerized Maintenance Management System) and RTMS(Real Time Monitoring System) link by RCM. RCM acts as a bridge for the information flow of maintenance management in the IMMS and promotes the effectiveness of maintenance management.
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System support for maintenance of production equipment and advanced test environment : Proposal for Saab’s Maintenance OperationGustafson, Jonathan January 2023 (has links)
In today’s industry, where manufacturing is fast and efficient, uptime for manufacturing machines plays a key role for companies to stay relevant with their competitors. Although manufacturing equipment today is very advanced and sometimes automated, they may still run into problems and wear out. By maintaining and servicing the equipment well, one can avoid unexpected equipment failure and unnecessary downtime. Keeping track and documenting maintenance can play a crucial role in how efficiently a manufacturer can produce their product. Maintenance management software exists on the market today, but they are large and expensive. As Saab, a manufacturer of highly advanced military technology, does not have a well-established system for managing their maintenance, there is a need for an evaluation and development of a customised option. In this thesis, the maintenance needs for Saab’s operations were analysed, and options for developing maintenance software that fits these needs were investigated. The result was a web application hosted on a Python-based web server, which uses MongoDB as a database to store data in an object-oriented manner, allowing flexibility within the system. The application is not fully developed but provides an overall picture of how a smaller software could serve the same purpose as the larger ones. After evaluating the developed application alongside the existing maintenance software, it is concluded that with further development, the application could serve the same function and be a competitive contender alongside the larger software. However, the safer and more reliable option for Saab would be to instead implement one of the existing software solutions. / I dagens industri, där tillverkning är snabb och effektiv, spelar drifttid för tillverkningsmaskiner en nyckelroll för att företag ska kunna hålla sig relevanta gentemot sina konkurrenter. Trots att tillverkningsutrustning idag är mycket avancerad och ibland automatiserad, kan de fortfarande stöta på problem och slitas ut. Genom att underhålla och serva utrustningen på rätt sätt kan man undvika oväntade maskinhaverier och onödig driftstopp. Att ha kontroll och dokumentera underhåll kan spela en avgörande roll för hur effektivt en tillverkare kan producera sin produkt. Underhållshanteringssystem finns på marknaden idag, men de är stora och dyra. Eftersom Saab, tillverkare av högteknologisk militärteknik, inte har ett väletablerat system för hur de hanterar sitt underhåll, finns det ett behov av en utvärdering och utveckling av ett anpassat alternativ. I denna avhandling analyserades underhållsbehoven för Saabs verksamhet, och alternativ för hur en underhållsprogramvara kunde utvecklas för att passa dessa behov undersöktes. Resultatet blev en webbapplikation som är värd på en Python-baserad webbserver och använder MongoDB som en databas för att lagra data på ett objektorienterat sätt, vilket ger flexibilitet inom systemet. Applikationen är inte fullt utvecklad men ger en övergripande bild av hur en mindre programvara kan tjäna samma syfte som de större. När den utvecklade applikationen utvärderas i förhållande till den befintliga underhållsprogramvaran dras slutsatsen att applikationen, med ytterligare utveckling, skulle kunna fylla samma funktion och vara en konkurrenskraftig utmanare till de större programvarorna. Dock skulle det säkrare och mer pålitliga alternativet för Saab vara att istället implementera en av de befintliga programvarorna.
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Contribuição à modelagem de um sistema de gerenciamento da manutenção de rodovias não pavimentadas em empreendimentos de exploração florestal / Contribution for modeling an unpaved roads maintenance management system within an entrepreneurship of forestry explorationPinto, Paulo Ricardo Rodrigues January 2009 (has links)
Tudo que merece ser mantido e preservado merece ser gerenciado e o gerenciamento da manutenção alcança seu ápice quando tratado na forma de sistema. A sistematização do gerenciamento da manutenção, em que pese ser uma abordagem relativamente recente na ciência e envolver a aproximação dos níveis estratégico e operacionais, é considerada essencial na busca de vantagens competitivas, redução de custos, confiabilidade na produção e prestação de serviços. Desde que as rodovias são consideradas um patrimônio e como tal digno de preservação e gerenciamento, mister que essa gerência da manutenção seja conduzida de forma sistêmica. As rodovias, no caso presente, são as rodovias não pavimentadas localizadas no âmbito de empreendimentos de exploração florestal para extração de celulose. Esse estudo apresenta uma proposta conceitual para a modelagem de um sistema de gerenciamento da manutenção de rodovias não pavimentadas no âmbito de empreendimentos de exploração florestal para extração de celulose. Nesse processo, o estudo tratará de sistemas de gerenciamento da manutenção de rodovias, particularizando os entendimentos de sistemas, gerenciamento e manutenção aplicados às rodovias, assim como apresentará uma visão particularizada da evolução do gerenciamento da manutenção e tratará das abordagens do gerenciamento da manutenção em nível de rede e de projetos. As rodovias não pavimentadas é outro tópico tratado destacando-se as abordagens relacionadas à caracterização e importância dessas rodovias, o conceito de serventia aplicado às rodovias não pavimentadas, os mecanismos de deterioração, modelos de previsão de desempenho e alternativas de manutenção para essas vias, assim como benefícios associados à manutenção, caminhos para priorização seja das intervenções, seja para a seleção das vias, e análises econômicas e financeiras. Outra seção tratará dos empreendimentos florestais de exploração de celulose, oferecendo uma visão geral desses empreendimentos, um panorama do sistema de colheita florestal, trará uma discussão sobre a manutenção de rodovias em empreendimentos privados e as vantagens econômicas de gerenciar a manutenção de redes de rodovias não pavimentada. Todos os conceitos tratados anteriormente são os fundamentos do sistema de gerenciamento da manutenção de rodovias não pavimentadas que se propõe, entre os quais a utilização da ferramenta ‘Relational Unified Process’, uma proposta para condução do processo de gerenciamento da rede não pavimentada, sugestões de políticas e alternativas de intervenções de manutenção, e formas de encaminhamento para a apropriação de dados relativos à frota de veículos e à condição da rede de rodovias. Apresentam-se, ainda, propostas de árvores de decisão para seleção de intervenções de manutenção, conforme a extensão e severidade dos defeitos identificados. / Everything that deserves to be maintained and preserved, deserves to be managed, and the maintenance management reaches its highest level when we deal with it as a system. The systematization of the maintenance management – although it is quite a recent approach as a subject of science that demands putting the strategic and operational levels closer – is considered essential in the search for certain competitive advantages like cost reduction, production pipeline reliability, and service providing. Since roads are viewed as assets worth preserving and managing, such managing has to be carried out in a systemic way. The roads here are the unpaved roads located into forestry exploration entrepreneurship for cellulose extraction. This research presents a conceptual proposal to model an unpaved road maintenance management system located into forestry exploration entrepreneurship for cellulose extraction. This research deals with road maintenance management systems, management and maintenance applied to roads as well as presents a particular point of view related to the evolution of the road maintenance management, and it also deals with the two approaches related to maintenance management, the network-level and the project-level approaches. This work also deals with unpaved roads, characterization and importance of such roads, an approach on the concept of serviceability applied to unpaved roads, mechanisms of deterioration, models to forecast performance, and alternatives of interventions addressed to maintain those roads. It also pinpoints benefits associated with the maintenance, ways to priorize interventions or roads, and some economic and financial analysis. It also works with the forestry exploration entrepreneurship for cellulose extraction, shows a broad vision of that entrepreneurship, approaches the forestry harvesting system, brings a brief discussion about the road maintenance under private entrepreneurships and discusses economic advantages of managing the maintenance of unpaved road network. All concepts previously discussed are the foundation of the proposed unpaved road maintenance management system. Among such concepts is the use of Relational Unified Process tool, a proposal addressed to carry on the unpaved road network management process, suggestions for maintenance polices and alternatives of maintenance interventions, and ways of collecting data related to the vehicle fleet and the condition of the road network. At the end, it presents some decision trees addressed to the selection of maintenance interventions, such trees take into account the length and the severity of the defects identified.
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Contribuição à modelagem de um sistema de gerenciamento da manutenção de rodovias não pavimentadas em empreendimentos de exploração florestal / Contribution for modeling an unpaved roads maintenance management system within an entrepreneurship of forestry explorationPinto, Paulo Ricardo Rodrigues January 2009 (has links)
Tudo que merece ser mantido e preservado merece ser gerenciado e o gerenciamento da manutenção alcança seu ápice quando tratado na forma de sistema. A sistematização do gerenciamento da manutenção, em que pese ser uma abordagem relativamente recente na ciência e envolver a aproximação dos níveis estratégico e operacionais, é considerada essencial na busca de vantagens competitivas, redução de custos, confiabilidade na produção e prestação de serviços. Desde que as rodovias são consideradas um patrimônio e como tal digno de preservação e gerenciamento, mister que essa gerência da manutenção seja conduzida de forma sistêmica. As rodovias, no caso presente, são as rodovias não pavimentadas localizadas no âmbito de empreendimentos de exploração florestal para extração de celulose. Esse estudo apresenta uma proposta conceitual para a modelagem de um sistema de gerenciamento da manutenção de rodovias não pavimentadas no âmbito de empreendimentos de exploração florestal para extração de celulose. Nesse processo, o estudo tratará de sistemas de gerenciamento da manutenção de rodovias, particularizando os entendimentos de sistemas, gerenciamento e manutenção aplicados às rodovias, assim como apresentará uma visão particularizada da evolução do gerenciamento da manutenção e tratará das abordagens do gerenciamento da manutenção em nível de rede e de projetos. As rodovias não pavimentadas é outro tópico tratado destacando-se as abordagens relacionadas à caracterização e importância dessas rodovias, o conceito de serventia aplicado às rodovias não pavimentadas, os mecanismos de deterioração, modelos de previsão de desempenho e alternativas de manutenção para essas vias, assim como benefícios associados à manutenção, caminhos para priorização seja das intervenções, seja para a seleção das vias, e análises econômicas e financeiras. Outra seção tratará dos empreendimentos florestais de exploração de celulose, oferecendo uma visão geral desses empreendimentos, um panorama do sistema de colheita florestal, trará uma discussão sobre a manutenção de rodovias em empreendimentos privados e as vantagens econômicas de gerenciar a manutenção de redes de rodovias não pavimentada. Todos os conceitos tratados anteriormente são os fundamentos do sistema de gerenciamento da manutenção de rodovias não pavimentadas que se propõe, entre os quais a utilização da ferramenta ‘Relational Unified Process’, uma proposta para condução do processo de gerenciamento da rede não pavimentada, sugestões de políticas e alternativas de intervenções de manutenção, e formas de encaminhamento para a apropriação de dados relativos à frota de veículos e à condição da rede de rodovias. Apresentam-se, ainda, propostas de árvores de decisão para seleção de intervenções de manutenção, conforme a extensão e severidade dos defeitos identificados. / Everything that deserves to be maintained and preserved, deserves to be managed, and the maintenance management reaches its highest level when we deal with it as a system. The systematization of the maintenance management – although it is quite a recent approach as a subject of science that demands putting the strategic and operational levels closer – is considered essential in the search for certain competitive advantages like cost reduction, production pipeline reliability, and service providing. Since roads are viewed as assets worth preserving and managing, such managing has to be carried out in a systemic way. The roads here are the unpaved roads located into forestry exploration entrepreneurship for cellulose extraction. This research presents a conceptual proposal to model an unpaved road maintenance management system located into forestry exploration entrepreneurship for cellulose extraction. This research deals with road maintenance management systems, management and maintenance applied to roads as well as presents a particular point of view related to the evolution of the road maintenance management, and it also deals with the two approaches related to maintenance management, the network-level and the project-level approaches. This work also deals with unpaved roads, characterization and importance of such roads, an approach on the concept of serviceability applied to unpaved roads, mechanisms of deterioration, models to forecast performance, and alternatives of interventions addressed to maintain those roads. It also pinpoints benefits associated with the maintenance, ways to priorize interventions or roads, and some economic and financial analysis. It also works with the forestry exploration entrepreneurship for cellulose extraction, shows a broad vision of that entrepreneurship, approaches the forestry harvesting system, brings a brief discussion about the road maintenance under private entrepreneurships and discusses economic advantages of managing the maintenance of unpaved road network. All concepts previously discussed are the foundation of the proposed unpaved road maintenance management system. Among such concepts is the use of Relational Unified Process tool, a proposal addressed to carry on the unpaved road network management process, suggestions for maintenance polices and alternatives of maintenance interventions, and ways of collecting data related to the vehicle fleet and the condition of the road network. At the end, it presents some decision trees addressed to the selection of maintenance interventions, such trees take into account the length and the severity of the defects identified.
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Contribuição à modelagem de um sistema de gerenciamento da manutenção de rodovias não pavimentadas em empreendimentos de exploração florestal / Contribution for modeling an unpaved roads maintenance management system within an entrepreneurship of forestry explorationPinto, Paulo Ricardo Rodrigues January 2009 (has links)
Tudo que merece ser mantido e preservado merece ser gerenciado e o gerenciamento da manutenção alcança seu ápice quando tratado na forma de sistema. A sistematização do gerenciamento da manutenção, em que pese ser uma abordagem relativamente recente na ciência e envolver a aproximação dos níveis estratégico e operacionais, é considerada essencial na busca de vantagens competitivas, redução de custos, confiabilidade na produção e prestação de serviços. Desde que as rodovias são consideradas um patrimônio e como tal digno de preservação e gerenciamento, mister que essa gerência da manutenção seja conduzida de forma sistêmica. As rodovias, no caso presente, são as rodovias não pavimentadas localizadas no âmbito de empreendimentos de exploração florestal para extração de celulose. Esse estudo apresenta uma proposta conceitual para a modelagem de um sistema de gerenciamento da manutenção de rodovias não pavimentadas no âmbito de empreendimentos de exploração florestal para extração de celulose. Nesse processo, o estudo tratará de sistemas de gerenciamento da manutenção de rodovias, particularizando os entendimentos de sistemas, gerenciamento e manutenção aplicados às rodovias, assim como apresentará uma visão particularizada da evolução do gerenciamento da manutenção e tratará das abordagens do gerenciamento da manutenção em nível de rede e de projetos. As rodovias não pavimentadas é outro tópico tratado destacando-se as abordagens relacionadas à caracterização e importância dessas rodovias, o conceito de serventia aplicado às rodovias não pavimentadas, os mecanismos de deterioração, modelos de previsão de desempenho e alternativas de manutenção para essas vias, assim como benefícios associados à manutenção, caminhos para priorização seja das intervenções, seja para a seleção das vias, e análises econômicas e financeiras. Outra seção tratará dos empreendimentos florestais de exploração de celulose, oferecendo uma visão geral desses empreendimentos, um panorama do sistema de colheita florestal, trará uma discussão sobre a manutenção de rodovias em empreendimentos privados e as vantagens econômicas de gerenciar a manutenção de redes de rodovias não pavimentada. Todos os conceitos tratados anteriormente são os fundamentos do sistema de gerenciamento da manutenção de rodovias não pavimentadas que se propõe, entre os quais a utilização da ferramenta ‘Relational Unified Process’, uma proposta para condução do processo de gerenciamento da rede não pavimentada, sugestões de políticas e alternativas de intervenções de manutenção, e formas de encaminhamento para a apropriação de dados relativos à frota de veículos e à condição da rede de rodovias. Apresentam-se, ainda, propostas de árvores de decisão para seleção de intervenções de manutenção, conforme a extensão e severidade dos defeitos identificados. / Everything that deserves to be maintained and preserved, deserves to be managed, and the maintenance management reaches its highest level when we deal with it as a system. The systematization of the maintenance management – although it is quite a recent approach as a subject of science that demands putting the strategic and operational levels closer – is considered essential in the search for certain competitive advantages like cost reduction, production pipeline reliability, and service providing. Since roads are viewed as assets worth preserving and managing, such managing has to be carried out in a systemic way. The roads here are the unpaved roads located into forestry exploration entrepreneurship for cellulose extraction. This research presents a conceptual proposal to model an unpaved road maintenance management system located into forestry exploration entrepreneurship for cellulose extraction. This research deals with road maintenance management systems, management and maintenance applied to roads as well as presents a particular point of view related to the evolution of the road maintenance management, and it also deals with the two approaches related to maintenance management, the network-level and the project-level approaches. This work also deals with unpaved roads, characterization and importance of such roads, an approach on the concept of serviceability applied to unpaved roads, mechanisms of deterioration, models to forecast performance, and alternatives of interventions addressed to maintain those roads. It also pinpoints benefits associated with the maintenance, ways to priorize interventions or roads, and some economic and financial analysis. It also works with the forestry exploration entrepreneurship for cellulose extraction, shows a broad vision of that entrepreneurship, approaches the forestry harvesting system, brings a brief discussion about the road maintenance under private entrepreneurships and discusses economic advantages of managing the maintenance of unpaved road network. All concepts previously discussed are the foundation of the proposed unpaved road maintenance management system. Among such concepts is the use of Relational Unified Process tool, a proposal addressed to carry on the unpaved road network management process, suggestions for maintenance polices and alternatives of maintenance interventions, and ways of collecting data related to the vehicle fleet and the condition of the road network. At the end, it presents some decision trees addressed to the selection of maintenance interventions, such trees take into account the length and the severity of the defects identified.
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IMPROVE MAINTENANCE EFFECTIVENESS AND EFFICIENCY BY USING HISTORICAL BREAKDOWN DATA FROM A CMMS : Exploring the possibilities for CBM in the Manufacturing IndustryFridholm, Victoria January 2018 (has links)
Purpose: Explore how historical data from a CMMS can be used in order to improve maintenance effectiveness and efficiency of activities, and investigate the possibilities for CBM in the manufacturing industry in the context of digitalization. Research questions: RQ1: To what extent could condition-based maintenance or other maintenance types being used in order to predict, prevent or in other way eliminate historical breakdowns/faults? RQ2: Which significance has an organization's degree of maturity to reduce the number of breakdowns? Method: A case study was performed at Volvo Construction Equipment Operations in Eskilstuna, who manufactures machinery for the construction industry. The case study was compiled in two phases. Phase one was a quantitative study where raw data were collected from a CMMS and tabulated in order to later perform in-depth analysis. Phase two was designed to collect information that generated a wider understanding of the research area, by performing interviews and observations. A literature study was performed to compare the empirical findings with peer-reviewed information to ensure the quality of the study. The data is compiled and analyzed with an abductive approach. The analysis was followed by a discussion of how the research findings could support identifying possibilities of different maintenance types in the future. Conclusion: The result showed that using historical breakdown data from a CMMS can be useful in order to identify organization’s current state and what possibilities different maintenance types have to decrease the number of breakdowns. To what extent the breakdowns can be decreased relies not only on the maintenance type but also an organizations maturity level. The case study´s result showed that by combining different maintenance types and increasing degree of maturity, Volvo could decrease the historical breakdowns with 86,5%. By only using CBM with current maturity level, 56% of the historical breakdowns could be predicted. However, to decide how many breakdowns that is cost-effective to prevent and precisely what maintenance type that should be used requires a cost analysis which this study is not covering.
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