No / The marginal cost approach for the analysis of repair/replacement models was introduced by Berg in 1980 and has since been applied to many maintenance policies of various complexity. All models hitherto analysed in the literature by the marginal cost approach have one single decision variable only, this being, typically, the age of the current item at the time of ordering or replacement. This paper is concerned with the extension of the marginal cost technique to maintenance policies with several decision variables. After addressing the general framework appropriate for the multi-parameter case, we exemplify the workings of the technique by analysing a two-variable maintenance model involving replacement and minimal repair. We demonstrate that the marginal cost approach is an attractive and intuitively appealing technique also for models with several decision variables. Just as in the single-parameter situation, the approach is amenable to economic interpretation, a welcome feature for users of maintenance models with a prime interest in its economic (rather than its mathematical) aspects. As an added bonus of the marginal cost approach, in our example, some otherwise necessary tools from the theory of stochastic processes are dispensable.

The behavior of repairable equipment is often modeled under assumptions such as perfect repair, minimal repair, or negligible repair. However the majority of equipment behavior does not fall into any of these categories. Rather, repair actions do take time and the condition of equipment following repair is not strictly "as good as new" or "as bad as it was" prior to repair. Non-homogeneous processes that reflect this type of behavior are not studied nearly as much as the minimal repair case, but they far more realistic in many situations. For this reason, the quasi-renewal process provides an appealing alternative to many existing models for describing a non-homogeneous process. A quasi-renewal process is characterized by a parameter that indicates process deterioration or improvement by falling in the interval [0,1) or (1,Infinity) respectively. This parameter is the amount by which subsequent operation or repair intervals are scaled in terms of the immediately previous operation or repair interval. Two equivalent expressions for the point availability of a system with operation intervals and repair intervals that deteriorate according to a quasi-renewal process are constructed. In addition to general expressions for the point availability, several theoretical distributions on the operation and repair intervals are considered and specific forms of the quasi-renewal and point availability functions are developed. The two point availability expressions are used to provide upper and lower bounds on the approximated point availability. Numerical results and general behavior of the point availability and quasi-renewal functions are examined. The framework provided here allows for the description and prediction of the time-dependent behavior of a non-homogeneous process without the assumption of limiting behavior, a specific cost structure, or minimal repair. / Ph. D.

Submitted by Daniele Amaral (daniee_ni@hotmail.com) on 2016-09-15T15:15:11Z No. of bitstreams: 1 DissCCF.pdf: 1472861 bytes, checksum: 937810926b98a08677085a559d13aec9 (MD5) / Approved for entry into archive by Marina Freitas (marinapf@ufscar.br) on 2016-09-16T19:51:30Z (GMT) No. of bitstreams: 1 DissCCF.pdf: 1472861 bytes, checksum: 937810926b98a08677085a559d13aec9 (MD5) / Approved for entry into archive by Marina Freitas (marinapf@ufscar.br) on 2016-09-16T19:51:36Z (GMT) No. of bitstreams: 1 DissCCF.pdf: 1472861 bytes, checksum: 937810926b98a08677085a559d13aec9 (MD5) / Made available in DSpace on 2016-09-16T19:51:41Z (GMT). No. of bitstreams: 1 DissCCF.pdf: 1472861 bytes, checksum: 937810926b98a08677085a559d13aec9 (MD5) Previous issue date: 2015-09-15 / Não recebi financiamento / The usual models in repairable systems are minimal, perfect and imperfect repair, and, in the literature, the minimum repair model is the most explored. In repairable systems it is common that the same type of components are studied and in these cases is relevant to verify the heterogeneity between them. According to Vaupel et al. (1979), the standard methods for analysis of repairable systems data ignore the heterogeneity not observed and in some cases this should be considered. Such variability can be estimated from frailty models, characterized by using a random e ect. It is proposed that the minimum repair model with frailty in order to estimate the heterogeneity not observed between systems. For this model it was conducted a simulation study in order to analyze the frequentist properties of the estimation process. The application of a real data set showed the applicability of the proposed model, in which the estimation of the parameters were determined from maximum likelihood and Bayesian approaches. / Os modelos de sistemas reparáveis usuais são os de reparo mí nimo, perfeito e imperfeito, sendo que, na literatura, o modelo de reparo mí nimo e o mais explorado. Em sistemas reparáveis e comum que componentes do mesmo tipo sejam estudados e nestes casos é relevante verifi car a heterogeneidade entre eles. Segundo Vaupel et al. (1979), os métodos padrões em análise de dados de sistemas reparáveis ignoram a heterogeneidade não observada e em alguns casos esta deveria ser considerada. Tal variabilidade pode ser estimada a partir dos modelos de fragilidade, caracterizados pela utilização de um efeito aleat ório. Propõe-se o modelo de reparo mí nimo com fragilidade, a fi m de estimar a heterogeneidade não observada entre sistemas. Para este modelo foi realizado um estudo de simula ção com o objetivo de analisar as propriedades frequentistas do processo de estimação. A aplicação em um conjunto de dados reais mostrou a aplicabilidade do modelo proposto, em que a estima ção dos parâmetros foram determinadas a partir das abordagens de m áxima verossimilhan ça e Bayesiana.

The thesis contains 3 repairable systems and 2 replacement systems: First a repairable system is considered with Markovian deterioration and imperfect repair, carried out at fixed times. We look for optimal strategies under certain conditions. Two optimality criteria are considered: expected discounted cost and long-run average cost. Conditions are found under which the optimal policy is a control-limit policy as used by Derman or Ross. We explicitly explain how to derive this optimal policy; numerical examples are given, too. The special case of unbounded cost is also studied. With the first model the state space is numerable but with the second it is not. With the fourth model the system occurs a shock process and is only inspected after such a shock. Models 3 and 5 are replacement systems with Morkovian deterioration and finite state space {0,...,N}. A system in state N is considered to be in a very serious situation. Hence there is the condition, e.g. stipulated by law, that the percentage of all replaced machines in state N in the group of all replaced machines may not be larger than 100 epsilon for a fixed epsilon in [0,1]. We prove that a generalized control limit policy maximizes the expected running time of a machine and we explain explicitly how to derive this optimal policy. Illustrated numerical examples are given.

Neste trabalho consideramos três tópicos principais. Nos dois primeiros generalizamos alguns dos resultados clássicos da Teoria da Confiabilidade na otimização dos procedimentos de burn-in e de políticas de garantia, respectivamente, sob o modelo de tempo de vida geral, quando um sistema coerente é observado ao nível de seus componentes, e estendemos os conceitos de intensidade de falha na forma de banheira e do modelo de falha geral através da definiçâo de processos progressivamente mensuráveis sob a pré-t-história completa dos componentes do sistema. Uma regra de parada monótona é usada na metodologia de otimizaçâo proposta. No terceiro tópico modelamos os custos de garantia descontados por reparo mínimo de um sistema coerente ao nível de seus componentes, propomos o estimador martingal do custo esperado para um período de garantia fixado e provamos as suas propriedades assintóticas mediante o Teorema do Limite Central para Martingais. / In this work we consider three main topics. In the first two, we generalize some classical results on Reliability Theory related to the optimization in burn-in procedures and warranty policies, using the general lifetime model of a coherent system observed on the component level and extending the definitions of bathtub shaped failure rate and general failure model to progressively measurable processes under the complete pre-t-history. A monotone stopping rule is applied within the proposed methodology. In the third topic, we define the discounted warranty cost process for a coherent system minimally repaired on the component level and we propose a martingale estimator to the expected warranty cost for a fixed period and setting its asymptotic properties by means of Martingale Central Limit Theorem.

Neste trabalho consideramos três tópicos principais. Nos dois primeiros generalizamos alguns dos resultados clássicos da Teoria da Confiabilidade na otimização dos procedimentos de burn-in e de políticas de garantia, respectivamente, sob o modelo de tempo de vida geral, quando um sistema coerente é observado ao nível de seus componentes, e estendemos os conceitos de intensidade de falha na forma de banheira e do modelo de falha geral através da definiçâo de processos progressivamente mensuráveis sob a pré-t-história completa dos componentes do sistema. Uma regra de parada monótona é usada na metodologia de otimizaçâo proposta. No terceiro tópico modelamos os custos de garantia descontados por reparo mínimo de um sistema coerente ao nível de seus componentes, propomos o estimador martingal do custo esperado para um período de garantia fixado e provamos as suas propriedades assintóticas mediante o Teorema do Limite Central para Martingais. / In this work we consider three main topics. In the first two, we generalize some classical results on Reliability Theory related to the optimization in burn-in procedures and warranty policies, using the general lifetime model of a coherent system observed on the component level and extending the definitions of bathtub shaped failure rate and general failure model to progressively measurable processes under the complete pre-t-history. A monotone stopping rule is applied within the proposed methodology. In the third topic, we define the discounted warranty cost process for a coherent system minimally repaired on the component level and we propose a martingale estimator to the expected warranty cost for a fixed period and setting its asymptotic properties by means of Martingale Central Limit Theorem.

We consider a class of periodic preventive maintenance (PM) optimization problems, for a single piece of equipment that deteriorates with time or use, and can be repaired upon failure, through corrective maintenance (CM). We develop analytical and simulation-based optimization models that seek an optimal periodic PM policy, which minimizes the sum of the expected total cost of PMs and the risk-averse cost of CMs, over a finite planning horizon. In the simulation-based models, we assume that both types of maintenance actions are imperfect, whereas our analytical models consider imperfect PMs with minimal CMs. The effectiveness of maintenance actions is modeled using age reduction factors. For a repairable unit of equipment, its virtual age, and not its calendar age, determines the associated failure rate. Therefore, two sets of parameters, one describing the effectiveness of maintenance actions, and the other that defines the underlying failure rate of a piece of equipment, are critical to our models. Under a given maintenance policy, the two sets of parameters and a virtual-age-based age-reduction model, completely define the failure process of a piece of equipment. In practice, the true failure rate, and exact quality of the maintenance actions, cannot be determined, and are often estimated from the equipment failure history. We use a Bayesian approach to parameter estimation, under which a random-walk-based Gibbs sampler provides posterior estimates for the parameters of interest. Our posterior estimates for a few datasets from the literature, are consistent with published results. Furthermore, our computational results successfully demonstrate that our Gibbs sampler is arguably the obvious choice over a general rejection sampling-based parameter estimation method, for this class of problems. We present a general simulation-based periodic PM optimization model, which uses the posterior estimates to simulate the number of operational equipment failures, under a given periodic PM policy. Optimal periodic PM policies, under the classical maximum likelihood (ML) and Bayesian estimates are obtained for a few datasets. Limitations of the ML approach are revealed for a dataset from the literature, in which the use of ML estimates of the parameters, in the maintenance optimization model, fails to capture a trivial optimal PM policy. Finally, we introduce a single-stage and a two-stage formulation of the risk-averse periodic PM optimization model, with imperfect PMs and minimal CMs. Such models apply to a class of complex equipment with many parts, operational failures of which are addressed by replacing or repairing a few parts, thereby not affecting the failure rate of the equipment under consideration. For general values of PM age reduction factors, we provide sufficient conditions to establish the convexity of the first and second moments of the number of failures, and the risk-averse expected total maintenance cost, over a finite planning horizon. For increasing Weibull rates and a general class of increasing and convex failure rates, we show that these convexity results are independent of the PM age reduction factors. In general, the optimal periodic PM policy under the single-stage model is no better than the optimal two-stage policy. But if PMs are assumed perfect, then we establish that the single-stage and the two-stage optimization models are equivalent. / text