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With the aim of developing a deeper understanding of particle behaviour within nano-hybrid materials, this thesis investigates the particle-particle and particle-polymer interactions that influence and control cellulose nanocrystal dispersion in aqueous and non-aqueous environments. / Cellulose nanocrystals (CNCs) are rigid rod-shaped nanoparticles derived from bio-based resources and are considered an emerging nanomaterial based on their commercial availability and favourable properties. CNCs have great potential as reinforcing agents in hybrid materials and composite applications if they are well-dispersed. Whereas colloidal stability is effectively described by established theories, dispersing nanoparticles from an aggregated state, and their interaction with polymers can be difficult to predict and control. Herein, the particle-particle and particle-polymer interactions that govern CNC dispersibility in aqueous and non-aqueous environments are examined. The surface chemistry, morphology and colloidal/thermal stability of CNCs from North American industrial producers were extensively characterized such that particle interactions could be reproducibly measured from a known starting material. Industrially produced CNCs compared well to those produced at the bench-scale, implying that laboratory results should be translatable to the development of new CNC-based products. To examine particle-particle interactions within dry CNC aggregates, a surface plasmon resonance-based platform was developed to monitor CNC film swelling in a range of solvents and salt solutions. Water was observed to interrupt particle-particle hydrogen bonding most effectively, however film stability, and ultimately particle aggregation, was maintained by strong van der Waals interactions. Moreover, particle spacing and overall film thickness was found to be independent of the CNC surface chemistries and surface charge densities examined, yet the rate of film swelling scaled with the ionic strength of the surrounding media. Polyethylene glycol (PEG) was used as a model, non-ionic, water-soluble polymer to investigate polymer adsorption to CNC surfaces in water. PEG did not adsorb to CNCs despite the abundance of hydroxyl groups, which is in direct contrast to silica particles that are well known to hydrogen bond with PEG. Combining the knowledge of both particle-particle and particle-polymer interactions, PEG nanocomposites reinforced with CNCs and silica were compared and particle dispersibility was related to composite performance. Although PEG does not adsorb to CNCs in aqueous environments, polymer adsorption does occur in dry polymer nanocomposites leading to good dispersibility and improved mechanical properties. Overall, the work presented here yields new insight into the forces that govern CNC dispersion and provides a foundation from which a variety of new CNC-based products can be developed. / Thesis / Doctor of Philosophy (PhD) / Using particles derived from renewable resources to reinforce plastics and other materials has the potential to make products lighter, stronger and more environmentally friendly. However, to make these products we need to understand how to control and distribute particles uniformly throughout hybrid/composite materials. This work uses particles extracted from trees and cotton, known as cellulose nanocrystals, to reveal which factors govern particle dispersion in reinforced composite materials. To do so, first the properties and performance of commercially available cellulose nanocrystals were extensively analyzed and compared to form the basis from which interactions can be understood. Next, particle films were measured in water, organic solvents and salt solutions to better understand how aggregated cellulose nanocrystals can be separated within composite materials. The interactions between water-soluble polymers and cellulose nanocrystals were then investigated to reveal how polymer adsorption impacts particle dispersibility. Finally reinforced polymer composites were prepared with uniformly distributed cellulose nanocrystals and the crystallization and mechanical properties were investigated. By developing a deeper understanding of the factors that control cellulose nanocrystal dispersion we can learn how to make a variety of new and improved environmentally conscious products.

At present, structural health monitoring efforts focus primarily on the sensors and sensing systems for detecting instances and locations of damage through techniques such as X-ray, micro CT, acoustic emission, infrared thermography, lamb wave etc., which only detect cracks at relatively large length scales and rely heavily on sensors and sensing systems which are external to the material system. As an alternative to conventional commercially available SHM techniques, the current work explores processing-structure-property relationships starting from carbon nanotube (CNT) based nanocomposites to particulate composites with nanocomposite binder/matrix materials, i.e. hybrid particulate composites to investigate deformation and damage sensing capabilities of inherently sensing materials and structures through their piezoresistive (coupled electro-mechanical) response. Initial efforts focused on controlling the dispersion of CNTs and orientation of CNT filaments within nanocomposites under dielectrophoresis to guide design and fabrication process of nanocomposites by tuning CNT concentration, applied AC electric field intensity, frequency and exposure time. It is observed that a combination of exposure time to AC electric field and the AC field frequency are the key drivers of filament width and spacing and that the network for filament formation is much more efficient for pristine CNTs than for acid treated functionalized CNTs. With the knowledge obtained from controlling the morphological features, AC field-induced long range alignment of CNTs within bulk nanocomposites was scaled up to form structural test coupons. The morphology, electrical and mechanical properties of the coupons were investigated. The anisotropic piezoresistive response both for parallel and transverse to CNT alignment direction within bulk composite coupons under various loading conditions was obtained. It is observed that control of the CNT network allows for the establishment of percolation paths and piezoresistive response well below the nominal percolation threshold observed for random, so called well-dispersed CNT network distributions. The potential for use of such bulk nanocomposites in SHM applications to detect strain and microdamage accumulation is further demonstrated, underscoring the importance of microscale CNT distribution/orientation and network formation/disruption in governing the piezoresistive sensitivities. Finally, what may be the first experimental study in the literature is conducted for real-time embedded microscale strain and damage sensing in energetic materials by distributing the CNT sensing network throughout the binder phase of inert and mock energetic composites through piezoresistive response for SHM in energetic materials. The incorporation of CNTs into inert and mock energetic composites revealed promising self-diagnostic functionalities for in situ real-time SHM applications under quasi-static and low velocity impact loading for solid rocket propellants, detonators and munitions to reduce the stochastic nature of safety characterization and help in designing insult tolerant energetic materials. / Ph. D. / At present, structural health monitoring (SHM) efforts focus primarily on the sensors and sensing systems for detecting instances and locations of damage, which only detect cracks at relatively large length scales and rely heavily on sensors and sensing systems which are external to the material system. As an alternative to conventional commercially available SHM techniques, the current work explores the incorporation of carbon nanotubes (CNTs) into nanocomposites and particulate composites to investigate deformation and damage sensing capabilities of inherently sensing materials and structures through their coupled electromechanical response. Initial efforts focused on controlling the dispersion of CNTs and orientation of CNT filaments within nanocomposites to guide design and fabrication process of nanocomposites. With the knowledge obtained from controlling the morphological features, long range alignment of CNTs within bulk nanocomposites was scaled up to form structural test coupons. The potential for use of such bulk nanocomposites in SHM applications to detect strain and microdamage accumulation is further demonstrated. Finally, what may be the first experimental study in the literature is conducted for real-time embedded deformation and damage sensing in inert and mock energetic composites to reduce the stochastic nature of safety characterization and help in designing insult tolerant solid rocket propellants, detonators and munitions.

L’objectif de ce projet est d’étudier l’influence de nanoparticules d’argent intégrées dans une matrice organosiliciée sur l’organisation de la fibronectine. L’argent étant connu depuis des siècles pour ses propriétés antibactériennes, l’étude de l’adsorption de protéines au contact de ces nanoparticules est essentielle en vue d’une utilisation dans le domaine biomédical. Dans un premier temps, les nanoparticules ont été intégrées dans une matrice organosiliciée, le tout synthétisé par plasma à basse pression. La présence d’argent dans le plasma durant le dépôt a été analysée par spectroscopie d’émission optique. Puis, la fibronectine a été adsorbée sur les surfaces pour étudier l’influence des nanoparticules. Les surfaces ont été caractérisées par différentes techniques notamment par spectroscopie photoélectronique par rayons X pour identifier la présence d’argent et de la fibronectine. La rugosité des surfaces a également été analysée par microscopie à force atomique et des mesures d’angle de contact dynamique ont été réalisées. Enfin, pour quantifier la fibronectine sur les surfaces et pour connaître l’organisation de la protéine, des tests ELISA ont été effectués. / The objective of this project is to study the influence of silver nanoparticles embedded in an organosilicon matrix on the fibronectin organization. Silver is known for its antibacterial properties for several centuries, the study of protein adsorption in contact of these nanoparticles is essential for a use in biomedical field. First, nanoparticles were embedded in an organosilicon matrix, all synthetized by low-pressure plasma. Presence of silver in the plasma during the deposition was analyzed by optical emission spectroscopy. Then, fibronectin was adsorbed on the surfaces to study the influence of silver nanoparticles. Surfaces were characterized by different methods, especially by X-ray photoelectron spectroscopy to identify the presence of silver and fibronectin. Roughness of the surfaces was analyzed by atomic force microscopy and dynamic contact angle measurements were realized. Finally, to quantify the fibronectin adsorbed on the surfaces and to know the protein organization, ELISA tests were performed.

Les travaux réalisés dans le cadre de cette thèse ont porté sur la réalisation de matériaux composites nanostructurés à base de nanotubes de carbone verticalement alignés (NTC alignés) et de polymères π-conjugués en vue de leur utilisation en tant que matériaux d’électrodes dans des dispositifs de stockage d’énergie de type supercondensateurs. Dans une première partie, les travaux se sont focalisés sur la croissance par CVD d’aérosol de NTC sur des substrats d’acier inoxydable via le dépôt préalable d’une sous-couche céramique SiOx. Grâce à l’optimisation de ce procédé, des tapis de NTC longs, denses et alignés pouvant directement servir de supports à l’électrodépôt de polymères π-conjugués ont pu être obtenus. Dans une seconde partie, les travaux se sont concentrés sur l’électrodépôt de poly(3-méthylthiophène) (P3MT) en milieu liquide ionique EMITFSI sur les tapis de NTC alignés à partir d’une méthode chronopotentiométrique « séquencée » permettant de réaliser des dépôts homogènes dans la profondeur des tapis. Une composition massique optimale de 70 % de P3MT permettant d’atteindre des capacitances spécifiques de 170 F.g-1 de polymère tout en conservant des cinétiques de charge-décharges élevées, comparativement à des composites NTC/P3MT enchevêtrés, a pu être déterminée. A partir des matériaux composites optimisés, des dispositifs symétriques NTC/P3MT // P3MT/NTC et hybrides CA // P3MT/NTC ont été assemblés. Le dispositif hybride à notamment permis d’atteindre une tension de 2,7 V et une capacitance de système de 26 F.g-1 en milieu EMITFSI à 25 °C. Par ailleurs, une énergie maximale de 23 Wh.kg-1 et une puissance maximale de 6,9 kW.kg-1 ont été obtenues avec une perte de seulement 7 % après 4000 cycles. Pour finir, l’électrodépôt de polypyrrole (Ppy) a été étudié dans différents milieux liquides ioniques protiques et aprotiques. Après des études réalisées par microbalance à cristal de quartz permettant de mieux comprendre les mécanismes d’insertion des espèces ioniques lors de la croissance du polymère conjugué et lors de son dopage positif réversible, des dépôt de Ppy ont été réalisés et optimisés dans la profondeur des tapis de NTC alignés. Des nanocomposites NTC alignés/Ppy présentant des capacitances spécifiques comprises entre 100 et 130 F.g-1 ont ainsi pu être obtenus. / This thesis focused on the elaboration of nanostructured composite materials based on vertically aligned carbon nanotubes (aligned CNT) and π-conjugated polymers and their use as electrode materials in supercapacitor-type energy storage devices. The first part focused on aligned CNT growth by aerosol-assisted CVD on stainless steel substrates and the deposition of a SiOx ceramic sublayer. Thanks to the optimization of this growth process, long, dense, and aligned CNT carpets which can directly act as support for the electrodeposition of π-conjugated polymers were obtained. The second part focused on the electrodeposition of poly (3-methylthiophene) (P3MT) in EMITFSI ionic liquid medium on aligned CNT carpets using a “pulsed” chronopotentiometric method to produce homogeneous deposits in the depth of the carpets. An optimal P3MT mass composition of 70 %, which helped achieve a specific capacitance of 170 F.g-1 of polymer while maintaining high charge-discharge kinetics, compared with NTC/P3MT entangled composites, was determined. NTC/P3MT // P3MT/NTC symmetrical devices and CA // P3MT/NTC hybrid devices were assembled using the optimized composite materials. The hybrid device reached a voltage of 2.7 V and a system capacitance of 26 F.g-1 in EMITFSI at 25 ° C. Furthermore, a maximum energy of 23 Wh.kg-1 and a maximum power of 6.9 kW.kg-1 were obtained with only a 7 % loss after 4000 cycles. Finally, the electrodeposition of polypyrrole (Ppy) was investigated in different protic and aprotic ionic liquids. After quartz crystal microbalance studies in order to better understand the insertion mechanisms of ionic species during conjugated polymer growth and during its reversible positive doping, the electrodeposition of Ppy within the deepness of the aligned CNT carpets was optimized. Aligned CNT/Ppy nanocomposites with specific capacitances ranging between 100 and 130 F.g-1 were obtained.

The ultra high barrier films for packaging find applications in a wide variety of areas where moisture and oxygen barrier is required for improved shelf-life of food/beverage products and for microbial free pharmaceutical containers. These materials also find applications in micro electro mechanical systems such as ICs, and for packaging in industrial and space electronics. Flexible and portable organic electronics like OLEDs (Organic Light Emitting Diodes), OPVDs (Organic Photo Voltaic Devices) and dye sensitized solar cells (DSSCs) have a good potential in next generation solar powered devices. In fact, organic insulators, semiconductors, and metals may be a large part of the future of electronics. However, these classes of materials are just an emerging class of materials mainly because of their life time constraints. Thus significant research is required to bring them into the forefront of electronic applications. If the degradation problems can be diminished, then these polymers could play a major role in the worldwide electronic industry. A flexible polymer film itself cannot be used as an encapsulation material owing to its high permeability. While a glass or metal substrate possesses ultra high barrier properties, it cannot be used in many electronic applications due to its brittleness and inflexibility. Polymer/ nanocomposites based hybrid materials are thus a promising class of material that can be used for device encapsulation. Chapter I summarizes some of the recent developments in the polymer/nanocomposites based materials for packaging and specifically its use in flexible as well as portable organic electronic device encapsulation. While the development of low permeable encapsulant materials is a chemistry problem, an engineering/instrumentation problem is the development of an accurate technique that can measure the low levels of permeability required for electronic application. Therefore, there is a keen interest in the development of an instrument to measure permeability at these limits. The existing techniques to measure the low permeabilities of barrier films, their importance and accuracy of measurements obtained by these instruments have been briefly discussed in this chapter. Different polymer based hybrid composite materials have been developed for the encapsulation of organic devices and their materials properties have been evaluated. Broadly, two diverse strategies have been used for the fabrication of the composites: in-situ curing and solution casting. Chapters II, III and IV discuss the fabrication of nanocomposite films based on in-situ curing while chapter V discusses fabrication based on solution casting. In chapter II, amine functionalized alumina was used as a cross-linking agent and reinforcing material for the polymer matrix in order to fabricate the composites to be used for encapsulation of devices. Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy were used to elucidate the surface chemistry. Thermogravimetric and CHN analysis were used to quantify the grafting density of amine groups over the surface of the nanoparticles. Mechanical characterizations of the composites with various loadings were carried out with dynamic mechanical analyzer (DMA). It was observed that the composites have good thermal stability and mechanical flexibility, which are important for an encapsulant. The morphology of the composites was evaluated using scanning electron microscopy (SEM) and atomic force microscopy (AFM). The work presented in chapter III is a technique based on grafting between surface decorated γ-alumina nanoparticles and the polymer to make these nanocomposites. Alumina was functionalized with allyltrimethoxysilane and used to conjugate polymer molecules (hydride terminated polydimethylsiloxane) through platinum catalyzed hydrosilylation reaction. As in the previous chapter, the surface chemistry of the nanoparticles after surface modification was characterized by different techniques (FTIR, XPS and Raman). The grafting density of alkene groups over the surface of the modified nanoparticles was calculated using CHN analyzer. Thermal stability of the composites was also evaluated using thermogravimetric analysis. Nanoindentation technique was used to analyze the mechanical characteristics of the composites. The densities of the composites were evaluated using density gradient column and the morphology of composites was evaluated using SEM. All these studies reveal that the composites have good thermal stability and mechanical flexibility and thus can be potentially used for encapsulation of organic photovoltaic devices. In addition, rheological studies of the composites were carried out to investigate the curing reaction. The platinum-catalyzed hydrosilylation reaction was studied using both DSC and rheological measurements. The competitive reactions occurring in the system was also monitored in real time through DSC and rheology. Based on the curing curves obtained from these two studies, the mechanistic detail of the curing process was proposed. In addition, swelling studies and contact angle measurements of the composites were also carried out to determine the capability of these materials as encapsulants. Chapter IV deals with a thermally stable and flexible composite that has been synthesized by following a hydrosilylation coupling between silicone polymer containing internal hydrides and mesoporous silica. The results of the characterization of the composites indicates that the composites are thermally stable, hydrophobic, flexible and can be potentially used for encapsulating flexible electronic devices. Chapter V discusses the solution casting method for the development of composites. This chapter is divided into two parts: Part I discusses the synthesis and characterization of flexible and thermally stable composites using polyvinyl alcohol as the base polymer matrix and reactive zinc oxide nanoparticles as the dispersed phase. Various studies like thermal analysis, mechanical analysis, surface analysis and permeability studies were used to characterize the composite films for their possible use as a passivation material. The material was used to encapsulate Schottky structured devices and the performance of these encapsulated devices under accelerated weathering was studied. Part II of this chapter discusses the fabrication of hybrid organic/inorganic based polymer-composite films, based on polyvinylbutyral (PVB) and organically modified mesoporous silica. PVB and amine functionalized mesoporous silica were used to synthesize the composite. An additional polyol (‘tripentaerythritol’) component was also used to enhance the –OH group content in the composite matrix. The thermal, barrier and mechanical properties of these composites were investigated. The investigation of these films suggests that these can be used as a moisture barrier layer for encapsulation. Chapter VI gives the concluding remarks of the results presented. The advantages as well as disadvantages of the in-situ cured and solution casted films and the scope for future work is discussed in this chapter.