Recent progress in drug discovery has enabled us to target specific intracellular molecules to achieve therapeutic effects. These next generation therapeutics are often biologics which cannot enter cells by mere diffusion. Therefore it is imperative that drug carriers are efficiently internalized by cells before releasing their cargo. Nanoscale polymeric carriers are particularly suitable for such intra-cellular delivery. Although size and surface-charge has been the most studied parameters for nanocarriers, it is now well appreciated that particle shape also plays a critical role in their transport across physiological barriers. Hence there is increasing interest in fabricating shape-specific polymeric nano and microparticles for efficient delivery of drugs and imaging agents. Nanoimprint lithography methods, such as Jet-and-flash imprint lithography (J-FIL), provide versatile top-down processes to fabricate shape-specific, biocompatible nanoscale hydrogels that can deliver therapeutic and diagnostic molecules in response to disease-specific cues. However, the key challenges in top-down fabrication of such nanocarriers are scalable imprinting with biological and biocompatible materials, ease of particle-surface modification using both aqueous and organic chemistry as well as simple yet biocompatible harvesting. Here we report that a biopolymer-based sacrificial release layer in combination with improved nanocarrier-material formulation can address these challenges. The sacrificial layer improves scalability and ease of imprint-surface modification due to its switchable solubility through simple ion exchange between monovalent and divalent cations. This process enables large-scale bio-nanoimprinting and efficient, one-step harvesting of hydrogel nanoparticles in both water- and organic-based imprint solutions. We also show that when shape is decoupled from volume, charge and composition, mammalian cells preferentially internalize disc-shaped nanohydrogels of higher aspect ratios over nanorods. Interestingly, unlike nanospheres, larger-sized hydrogel nanodiscs and nanorods are internalized more efficiently. Uptake kinetics, efficiency and internalization mechanisms are all shape-dependent and cell-type specific. Although macropinocytosis is used by all cells, epithelial cells uniquely internalize nanodiscs using caveolae pathway. On the other hand, endothelial cells use clathrin-mediated uptake along with macropinocytosis for all shapes and show significantly higher uptake efficiency compared to epithelial cells. We also study the effect of shape and surface properties for their tissue uptake and penetration using spheroids as a 3D tumor model and show that hydrophobic particles show no difference in penetration inside such models even after 125 fold reduction in volume. These results provide a fundamental understanding of how cell and tissue behavior is influenced by nanoscale shape and surface properties and are critical for designing improved nanocarriers and predicting nanomaterial toxicity. / text

We report on the process parameters of nanoimprint lithography (NIL) for the fabrication of two-dimensional (2-D) photonic crystals. The nickel mould with 2-D photonic crystal patterns covering the area up to 20mm² is produced by electron-beam lithography (EBL) and electroplating. Periodic pillars as high as 200nm to 250nm are produced on the mould with the diameters ranging from 180nm to 400nm. The mould is employed for nanoimprinting on the poly-methyl-methacrylate (PMMA) layer spin-coated on the silicon substrate. Periodic air holes are formed in PMMA above its glass-transition temperature and the patterns on the mould are well transferred. This nanometer-size structure provided by NIL is subjective to further pattern transfer. / Singapore-MIT Alliance (SMA)

Nanotechnology has a steadily increasing impact on worldwide research and business activities. This work explores advanced micro/nano patterning approaches for molecular manipulation. The objectives are to (1) build a proper bridge from a few microns to the 100-10 nm range and below as well as to (2) combine “top-down” precise design with the “bottom-up” size scale to create designed surfaces, areas and volumes that can interact with molecules in a designed way. Three studies were designed and studied accordingly. The first investigation demonstrates that “top-down” Inclined Nanoimprinting Lithography (INIL) is able to produce three-dimensional (3-D) nanopatterns of varying heights in a single step. INIL reduces pattern's feature size from microns to nanometers. The degree of resulting nanopattern's asymmetry can be controlled by the magnitude of the inclination angle. Various 3-D nanostructures are successfully demonstrated including nanolines, nanocircles and nanosquares. The underlying INIL mechanism is investigated, which is primarily due to the induced shear force when the inclination angle is not zero. This leads to the anisotropic dewetting of polymer fluid and consequently asymmetric 3D nanopatterns of varying heights. INIL removes the need of preparation of expensive 3D nanotemplates or multiple template-to-substrate alignments. In addition, such 3-D structures are successfully transferred to silicon, silicone rubber and metal gold. INIL enables 3D nano-scale devices including angle-resolved photonic and plasmonic crystals. The second investigation demonstrates the success of “bottom-up” molecular imprinting of X-ray contrast agent iodixanol in polymer matrix. The synthetic tailor-made molecularly imprinted polymers (MIPs) are poly(4-vinylpyridine-co-ethylene glycol dimethacrylate) which possess specific binding sites induced by the template molecules of X-ray contrast agent iodixanol. It leads the feature size reduction from macromolecules to molecular scale. The properly imprinted binding sites also leads MIPs to have improved absorption capacity and efficiency for X-ray contrast agent iodixanol relative to non-imprinted polymers. The best binding capacity achieved from the optimized MIPs was 284 mg/g in aqueous solution, 8.8 times higher than that of the non-imprinted polymers. The best binding capacity obtained in sheep plasma was 232 mg/g, 4.5 times higher than the non-imprinted polymers. The factors that may affect the binding performance of MIPs in aqueous media are studied. The optimized MIPs are encouraging for biomedical implementations including dialysis and nanosensors. The third investigation of nanolithography-based molecular manipulation (NMM) explores a hybrid approach by combining “top-down” electron-beam lithography (EBL) with “bottom-up” surface initiated polymerization (SIP). It reduces the nanopattern's feature size to sub-10 nm and simultaneously tunes its surface chemistry through functional polymer brushes. The process has reduced process complexity and cost. The demonstrated prototype molecular manipulation templates have 3D surface nanostructures with sub-10 nm feature size and anisotropic surface functionalities. They mimic biocatalyst enzymes to “bottom-up” assemble nanoparticle targets at specific locations producing 3D nanostructures in a designated way. Various 3D synthetic nanostructures have been demonstrated including polystyrene “nanomushrooms” “nanospikes”, “nanofibers” and polystyrene-iron oxide “nanoflowers”. Potential applications of these synthetic 3D nanostructures can be improved therapeutic agents. This hybrid strategy realizes the integration of “top-down” design with “bottom-up” molecular scale to create designed nanopatterned surfaces that can interact with molecules in a designated way.

The efficiency of an organic photovoltaic cell depends mainly on its morphology where an exciton has to migrate to a p-n junction to create a photocurrent. Therefore the distance from the bulk of the cell to a junction interface should not exceed the diffusion length of the exciton. In this thesis, two novel lithographical methods, to produce specific polymer morphologies, were developed and evaluated. In the first method, called embedded annealing, self-assembled polystyrene colloids were embedded in a polydimethylsiloxane (PDMS) film and annealed under an electric field to produce a bi-polymer structure consisting of polymer columns in a thin film of PDMS. Polymer colloids were successfully assembled into two dimensional hexagonally close packed arrays. However, the annealing process was unsuccessful. The second method, imprint annealing, aimed to increase the aspect ratio (height/width) of thermally imprinted micrometer sized polystyrene features by annealing them in uniform electric fields. The results showed that the aspect ratio of imprinted features can be significantly increased, 21-fold, while maintaining the periodicity of the original imprint. This is in contrast to previous results where smooth polymer films annealed in uniform fields where the periodicity of the resulting structures cannot be independently controlled, and are highly sensitive to the electrode spacing. Feature sizes down to 1 µm and aspect ratios up to 4.5 were achieved using imprint annealing. / Verkningsgraden hos en hos en solcell beror, för givna material, framförallt på dess uppbyggnad. För att bidra till fotoströmmen måste en genererad exciton vandra till en pn-övergång. På grund av detta bör det längsta avståndet till närmaste pn-övergång i solcellen inte vara längre än excitonens diffusionslängd. I detta examensarbete testas två olika litografiska metoder för att åstadkomma en specifik filmgeometri lämpad för organiska solceller. Den första metoden, kallad embedded annealing, går ut på att bädda in spontant ordnade sfäriska polystyrenkolloider i en polydimetylsiloxan (PDMS) -film för att sedan vid förhöjd temperatur applicera ett elektiskt fält över filmen. Förhoppningen var att på detta sätt töja ut kolloiderna till pelare genom PDMS-filmen. I det första steget ordnades kolloiderna sponant i tätpackade hexagonala tvådimensionella gitter på kiselsubstrat. Experimenten lyckades inte med hjälp av elektriska fält töja ut kolloiderna. Den andra metoden, imprint annealing, syftar till att öka höjd/bredd -förhållandet och minska diametern hos präglade polystyrenstrukturer. Dessa ursprungliga topografiska stukturer skapas med hjälp av en tryckpressmetod kallad nanoimprinting. Dessa strukturer värmdes upp, och ett uniformt elekrisk fält applicerades över dem. Mina resultat visar att man med elektriska fält avsevärt kan öka höjd-breddförhållandet hos polymerstrukturer och samtidigt bevara periodiciteten hos de ursprungliga strukturerna. Detta står i kontrast mot tidigare resultat på släta filmer, där periodiciteten inte kan kontrolleras oberonde av andra parametrar. Med imprint annealing ökades höjd-breddförhållandet hos enskilda strukturer upp till 21 gånger. Diametrar ner till 1 µm och höjd/breddförhållanden upp till 4,5 uppnåddes.