Virgin aggregate is being used faster than it is being made available creating a foreseeable shortage in the future. Despite this trend, the availability of demolished concrete for use as recycled concrete aggregate (RCA) is increasing. Using this waste concrete as RCA conserves virgin aggregate, reduces the impact on landfills, decreases energy consumption and can provide cost savings. However, there are still many unanswered questions on the beneficial use of RCA in concrete pavements. This research addresses the many technical and cost-effective concerns regarding the use of RCA in concrete pavements by identifying concrete mixture and proportioning designs suitable for jointed plain concrete pavements; constructing test sections using varying amounts of RCA; monitoring performance through testing, condition surveys and sensor data; modeling RCA pavement performance; and predicting life cycle costs. The research was carried out as a partnership between the Centre for Pavement and Transportation Technology (CPATT) at the University of Waterloo, the Cement Association of Canada, Dufferin Construction, and the Natural Sciences and Engineering Research Council of Canada. The literature review provides an overview of sustainability and key performance indicators, the material properties of RCA both as an aggregate and in concrete, concrete mixture and proportioning designs with RCA, performance of existing RCA pavements, and the implementation of RCA highlighting some examples where RCA has been used successfully. Twelve preliminary mixes were developed using three total cementitious contents amounts of 315 kg/m3, 330 kg/m3, and 345 kg/m3 to determine four suitable mixes with varying coarse RCA contents (0%, 15%, 30% and 50%) to place at the CPATT test track. At 28-days, all of the twelve mixes exceed the 30 MPa design strength. Four test sections containing 0%, 15%, 30% and 50% coarse RCA were constructed in June 2007. The test sections had identical cross sections consisting of 250 mm portland cement concrete (PCC), 100 mm asphalt-stabilized OGDL and a 450 mm granular base. For each coarse RCA content, one slab was instrumented with six vibrating wire concrete embedment strain gages to measure long-term longitudinal and transverse strain due to environmental changes, two vibrating wire vertical extensometers to monitor slab curling and warping, two vibrating wire inter-panel extensometers to monitor joint movement, and two maturity meters to measure maturity and temperature. Quality assurance and quality control (QA/QC) testing showed that the mixes containing RCA exhibited similar or improved performance when compared to the conventional concrete for compressive and flexural strength, freeze-thaw durability and coefficient of thermal expansion. Pavement performance of the four test sections was evaluated using visual surveys following the Ontario Ministry of Transportation’s Manual for Condition rating of Rigid Pavements. Nine pavement evaluations have been performed every two to four months since construction. All test sections are in excellent condition with pavement condition index (PCI) values greater than 85 after two years in-service and approximately three hundred thousand Equivalent Single Axle Loads. Sensor data from the strain gauges, and vertical and inter-panel extensometers are providing consistent results between the test sections. Long-term performance modeling using the Mechanistic-Empirical Pavement Design Guide (ME-PDG) showed improved performance with respect to cracked slabs, joint faulting, and pavement roughness as the RCA content increased. Multivariable sensitivity analysis showed that the performance results were sensitive to CTE, unit weight, joint spacing, edge support, surface absorption, and dowel bar diameter. Life cycle cost analysis (LCCA) illustrated the savings that can be expected using RCA as a replacement aggregate source as the cost of virgin aggregate increase as the sources becomes depleted. Multivariable sensitivity analysis showed that the LCCA results were sensitive to construction costs, discount rate, and maintenance and rehabilitation quantities.

Virgin aggregate is being used faster than it is being made available creating a foreseeable shortage in the future. Despite this trend, the availability of demolished concrete for use as recycled concrete aggregate (RCA) is increasing. Using this waste concrete as RCA conserves virgin aggregate, reduces the impact on landfills, decreases energy consumption and can provide cost savings. However, there are still many unanswered questions on the beneficial use of RCA in concrete pavements. This research addresses the many technical and cost-effective concerns regarding the use of RCA in concrete pavements by identifying concrete mixture and proportioning designs suitable for jointed plain concrete pavements; constructing test sections using varying amounts of RCA; monitoring performance through testing, condition surveys and sensor data; modeling RCA pavement performance; and predicting life cycle costs. The research was carried out as a partnership between the Centre for Pavement and Transportation Technology (CPATT) at the University of Waterloo, the Cement Association of Canada, Dufferin Construction, and the Natural Sciences and Engineering Research Council of Canada. The literature review provides an overview of sustainability and key performance indicators, the material properties of RCA both as an aggregate and in concrete, concrete mixture and proportioning designs with RCA, performance of existing RCA pavements, and the implementation of RCA highlighting some examples where RCA has been used successfully. Twelve preliminary mixes were developed using three total cementitious contents amounts of 315 kg/m3, 330 kg/m3, and 345 kg/m3 to determine four suitable mixes with varying coarse RCA contents (0%, 15%, 30% and 50%) to place at the CPATT test track. At 28-days, all of the twelve mixes exceed the 30 MPa design strength. Four test sections containing 0%, 15%, 30% and 50% coarse RCA were constructed in June 2007. The test sections had identical cross sections consisting of 250 mm portland cement concrete (PCC), 100 mm asphalt-stabilized OGDL and a 450 mm granular base. For each coarse RCA content, one slab was instrumented with six vibrating wire concrete embedment strain gages to measure long-term longitudinal and transverse strain due to environmental changes, two vibrating wire vertical extensometers to monitor slab curling and warping, two vibrating wire inter-panel extensometers to monitor joint movement, and two maturity meters to measure maturity and temperature. Quality assurance and quality control (QA/QC) testing showed that the mixes containing RCA exhibited similar or improved performance when compared to the conventional concrete for compressive and flexural strength, freeze-thaw durability and coefficient of thermal expansion. Pavement performance of the four test sections was evaluated using visual surveys following the Ontario Ministry of Transportation’s Manual for Condition rating of Rigid Pavements. Nine pavement evaluations have been performed every two to four months since construction. All test sections are in excellent condition with pavement condition index (PCI) values greater than 85 after two years in-service and approximately three hundred thousand Equivalent Single Axle Loads. Sensor data from the strain gauges, and vertical and inter-panel extensometers are providing consistent results between the test sections. Long-term performance modeling using the Mechanistic-Empirical Pavement Design Guide (ME-PDG) showed improved performance with respect to cracked slabs, joint faulting, and pavement roughness as the RCA content increased. Multivariable sensitivity analysis showed that the performance results were sensitive to CTE, unit weight, joint spacing, edge support, surface absorption, and dowel bar diameter. Life cycle cost analysis (LCCA) illustrated the savings that can be expected using RCA as a replacement aggregate source as the cost of virgin aggregate increase as the sources becomes depleted. Multivariable sensitivity analysis showed that the LCCA results were sensitive to construction costs, discount rate, and maintenance and rehabilitation quantities.

In-service pavements require maintenance and rehabilitation (MandR) interventions to keep them in compliance with structural and functional standards. With the increased focus on the sustainability of our roadway systems, it has become important to document the cost and environmental impacts of different MandR strategies over the life cycle of the pavement to facilitate project selection decisions in the future. Asphalt pavement recycling, while cost-effective and environmentally friendly compared to other traditional MandR treatments, still faces some widespread implementation push-back, leading to policy enactments by the FHWA aimed at encouraging the use of recycling in road projects. Many agencies and contractors have cited the lack of project selection criteria, and uncertainty about long-term performance of these recycling alternatives as reasons impeding rapid implementation of these treatments in road projects. One of the gray areas of the FHWA's 2015 Recycled Material Policy in project selection was, until recently, the lack of guidelines or tools for the assessment of the environmental suitability of candidate MandR treatments. Today, it is almost impossible to evaluate the environmental suitability of various recycling-based end-of-service-life treatments because available databases do not have relevant information on the details of unit processes, construction equipment and activities, and use-stage roughness data. Development of future MandR plans throughout the service life of pavements rehabilitated with recycling-based treatments is somewhat limited as deterioration is not fully understood. Also, available modeling tools no not address all LCA phases, or in cases where they do, key life cycle phases including the MandR, and use phases are not well covered due to the lack of quantification highlighted earlier. To address the highlighted concerns, this dissertation developed a user-friendly comprehensive LCA tool that was further validated with a case study to quantify the service life (when the pavement has reached a critical threshold performance value) and potential environmental benefits of pavement recycling projects executed by the Virginia Department of Transportation over the past decade. The tool, pySuPave, includes an excel spreadsheet user-inputs interface, and database of economic flows for unit processes used in the production of pavement materials and subsequent construction of the pavement system, considering transportation of materials and construction machinery to plants and construction site. A python-based program was used to perform matrix-based computations to generate the environmental burdens from the available public LCA Ecoinvent database. A substantive part of the dissertation was dedicated to evaluating the performance of in-service pavements rehabilitated with cold recycling and full-depth reclamation treatments, focusing on developing pavement performance prediction models (PPPM) that goes on to improve modelling of the MandR and use stages in the pavement LCA and ultimately bridges the knowledge gap on how these treatments perform in the long term. This part of the dissertation was presented in two chapters; trends in pavement recycling and performance data collection, and development of PPPMs for recycled asphalt pavements. The first provides an update and examines the current state of pavement recycling techniques, highlighting trends in the various recycling methods, examining what is and is not working from the agency perspective, and assessing the progress made in the last decade through a web-based survey. The survey results did not indicate significant changes in the adoption of the asphalt pavement recycling concept in the last decade. However, recycling techniques, such as hot in-place recycling, are being used less and more agencies seem to be adopting lower temperature techniques such as cold in-place recycling, cold central plant recycling and full depth reclamation. Improvements in mix design methods were noticeable, as more agencies have adopted contemporary methods, such as the Superpave design. Among states, very few agencies collected performance data for completed asphalt pavement recycling projects. The second chapter on performance focused on developing individual and family-type PPPMs from the data collected from the states of Virginia and Colorado, respectively. While regression modeling forms the backbone of the approach used, the chapter also presents an approach to developing family-type models using functional data analysis to find groups of projects with similar deterioration trends. In the case of Colorado, cold in-place recycling (CIR) projects completed with an initial IRI between 71 and 91 in/mi are most likely to deteriorate at an average group rate of 1.37 in/mi/year. Similarly, full depth reclamation (FDR) projects will most likely deteriorate following an average group rate of 1.40 in/mi/yr, with an initial IRI between 52 and 70 in/mi. These projects will stay in service well over 30 years if a threshold IRI of 140 in/mi were used a failure criterion. For the individual roughness models developed for VDOT, the initial IRI values and the rate of change for the treatments analyzed were found to range between 48 and 85 in/mi and between 0.70 and 5.20 in/mi/year, respectively, depending on the recycling method and type of stabilization treatment. Finally, a context-based life cycle assessment case study was conducted to benchmark and compare the environmental impacts associated with rehabilitating a low-volume road with various recycled-based and equivalent conventional methods. Several impact indicators were assessed but only the global warming (GW) score and the single score index that combines all the environmental impact indicators into a single number using normalization and weighting factors were reported in this study for the sake of brevity. Four restorative maintenance projects including two CIR (4-in. HMA over a 5-in. CIR with foamed asphalt and emulsion stabilization), one cold central plant recycling (CCPR): 4-in. HMA over a 5-in. foamed asphalt CCPR (CCPR FA), and one non-recycling structural overlay (8-in. HMA over an existing pavement) were evaluated. In addition, the following reconstruction projects were assessed; two FDR (4-in. HMA over a 12-in. FDR with foamed asphalt with 1% cement additive, and a 4-in. HMA over 10.5-in. cement stabilized FDR), and a non-recycling reconstruction project (a new reconstruction project with 8-in. HMA over a 16-in. aggregate base and subbase). The functional unit was a two lane-mile length, 12 feet wide project with a traffic volume of 1000 vehicles (3% trucks) and the analysis was conducted for 50 years. The GW score and a few other impact indicators showed an increase in the observed results where cement is used as a main stabilizer or as an additive. Between the asphalt stabilized projects, the difference in impact scores is only seen when cement is used as an additive as highlighted in the case of foamed asphalt applications. Even for the low-volume road under study, the use stage contributes the largest share to global warming and is—among several factors—attributed to the initial surface roughness of completed projects. Thus, for state DOTs looking to reduce the environmental footprints for road infrastructure projects and achieve federal legislative goals, building smoother roads and taking steps to keep the annual deterioration rate low would be an important measure, in addition to pavement recycling. Comparing the projects based on the overall single score derived from weighting factors from the National Institute of Standards and Technology (NIST) ranks the projects as follows (listed in order decreasing impacts per rehabilitation category); restorative maintenance projects: T. OVERLAY (non-recycling structural overlay—8 in. HMA over an existing pavement) - 1.06 pts, CCPR FA (4 in. HMA over a 5 in. cold central plant recycling with foamed asphalt) - 1.02 pts, CIR FA (4 in. HMA over a 5 in. cold in-place recycling with foamed asphalt) - 1.00 pts, CIR AE (4 in. HMA over a 5 in. cold in-place recycling with emulsion)- 0.86 pts; reconstruction projects: RECONS (a new reconstruction project—8 in. HMA over a 16 in. aggregate base and subbase) -1.42 pts, FDR FA+C (4 in. HMA over a 12 in. FDR with foamed asphalt with 1% cement additive) - 1.15 pts, FDR C (4 in. HMA over 10.5 in. cement stabilized FDR) - 1.02 pts. / Doctor of Philosophy / Due to harsh environmental conditions and continual damage from moving traffic, highway pavements or roadways deteriorate and grow weak over time. Throughout their life in service, different maintenance and rehabilitation (MandR) activities are performed with the intention of slowing down the deterioration to always keep the highway at a certain level of service to road users. For a long time, these MandR activities have included the use of virgin materials in techniques ranging from minor treatment applications such as fog seals, chip seals, thin overlays through more heavy treatments such as mill and fills, thicker overlays all the way to total reconstruction. Other MandR alternatives include pavement recycling which reuses materials from the existing distressed roadways either in-place or at a nearby mobile plant have gained popularity among several state highway agencies over the last decade. The advantages of using the recycling alternatives compared to non-recycling options are many and have been known to include cost savings, less construction time, and low environmental footprint. Many highway agencies, however, have expressed the lack of information on project selection criteria and the uncertainty about long-term performance of these recycling alternatives as reasons impeding rapid and widespread implementation in road projects. Agencies need selection criteria to help them identify the right treatments to apply to the right road at the right time. In a bid to encourage the use of pavement recycling treatments, the Federal Highway Administration (FHWA) enacted the Recycled Materials Policy in 2006 (revised 2015) but the policy did not fully address certain aspects of project selection. Directives on assessing the environmental suitability of recycling projects, for instance, was not given. There are no tools with modern databases incorporating the various unit processes for pavement recycling to aid agencies carry out this environmental assessment. To address the highlighted concerns, we developed a user-friendly comprehensive environmental assessment tool called pySuPave as part of this dissertation. We later validated the tool with a case study to quantify the potential environmental benefits of pavement recycling projects executed by the Virginia Department of Transportation over the past decade. Next, we conducted a survey of the departments of transportation (DOT) around the United States and Canada to collect performance data from agencies with active in-place recycling programs. Approximately 18% of the DOTs surveyed were able to provide performance data. Data received from Colorado and Virginia were subsequently used to developed models to predict deterioration in recycled pavements. In the case of Colorado, CIR projects completed with an initial roughness (IRI) between 71 and 91 in/mi are most likely to deteriorate at a rate of 1.37 in/mi/year. Similarly, FDR projects will most likely deteriorate following an average group rate of 1.40 in/mi/yr, with an initial IRI between 52 and 70 in/mi. These projects will stay in service well over 30 years if a threshold IRI of 140 in/mi were used a failure criterion. For the individual roughness models developed for VDOT, the initial IRI values and the rate of change for the treatments analyzed were found to range between 48 and 85 in/mi and between 0.70 and 5.20 in/mi/year, respectively, depending on the recycling method and type of stabilization treatment Finally, we conducted an environmental assessment case study to benchmark and compare the environmental burdens i.e., global warming (GW) and other impacts associated with rehabilitating a low-volume road with various recycled-based and equivalent non-recycling methods. Four restorative maintenance projects including two CIR (4-in. HMA over a 5-in. CIR with foamed asphalt and emulsion stabilization), one CCPR (4-in. HMA over a 5-in. foamed asphalt CCPR [CCPR FA]), and one non-recycling structural overlay (8-in. HMA over an existing pavement) were evaluate. In addition, the following reconstruction projects were assessed; two FDR (4-in. HMA over a 12-in. FDR with foamed asphalt with 1% cement additive, and a 4-in. HMA over 10.5-in. cement stabilized FDR), and a non-recycling reconstruction project (a new reconstruction project with 8-in. HMA over a 16-in. aggregate base and subbase). The functional unit was a two lane-mile length, 12 feet wide project with a traffic volume of 1000 vehicles (3% trucks) and the analysis was conducted for 50 years. The study results showed that the recycling-based projects had lower overall environmental burdens compared to their equivalent non-recycling alternatives. The GW score and a few other environmental impact indicators were higher when cement is used as a main stabilizer or as an additive in the recycling projects. Between the asphalt stabilized recycling projects, the difference in impact scores is only seen when cement is used as an additive as emphasized in the case of foamed asphalt applications. Even for the low-volume roads under study, the use stage (when the project is open to road-users) in the pavement life cycle contributes the largest share to global warming and is—among several factors—attributed to the initial surface roughness of completed projects. Thus, for state DOTs looking to reduce the environmental footprints for road infrastructure projects and achieve federal legislative goals, building smoother roads and taking steps to keep the annual deterioration rate low would be an important measure, in addition to pavement recycling. The results from this research support the hypothesis that pavement recycling can reduce global warming and other environmental burdens compared to non-recycling methods. Therefore, agencies should encourage more pavement recycling programs.

In Sweden, there has been an long term effort to allow as heavy traffic as possible, provided thatthe road network can handle it. This is because heavy traffic offers a competitive advantage withsocio-economic gains. In July 2018, the Swedish Transport Administration made 12 percent ofthe Swedish road network avaliable for the new maximum vehicle weight of 74 tonnes, basedon a legislative change from 2017. It is known that heavy traffic has a negative effect on thedegradation of the road, but it prevails divided opinions on whether 74 tonnes have a greaterimpact on the degradation rate compared to previous maximum gross weights of 64 tonnes.The 74 tonne vehicles have the same allowed axle load, which means more axles per vehicle. Some argue that an increased total load and more axles affect the degradation associated withtime-dependent material properties, while others argue that 74 tonnes mean fewer heavy vehiclesoverall, and thus should have a positive impact on the road’s lifespan. The construction companySkanska therefore requests a statistical analysis that enables to nuance the effects that heavytraffic has on the Swedish state road network. Since there is very limited data on the effect of 74 tonne traffic, this Master thesis instead focuseson modeling heavy traffic in general in order to be able to draw conclusions on which variablesare significant for a road’s lifetime. The method used is survival analysis where the lifetimeof the road is defined as the time between two maintenance treatments. The model selectedis the semi-parametric ’Cox Proportional Hazard Model’. The model is fitted with data froman open source database called LTPP (Long Term Pavement Performance) which is providedby the National Road and Transport Research Institute (VTI). The result of the modeling ispresented with hazard ratios, which is the relative risk that a road will require maintance atthe next time stamp compared to a reference category. The covariates that turned out to besignificant for a road’s lifetime and thus are included in the model are; lane width, undergroundtype, speed limit, asphalt layer thickness, bearing layer thickness and proportion of heavy traffic. Survival curves estimated by the model are also presented. In addition, a sensitivity analysis ismade by exploring survival curves estimated for different scenarios, with different combinationsof covariate levels.The results is then compared with previous studies on the subject. The most interesting finding isa case study from Finland since Finland allow 76 tonne vehicles since 2013. In the comparison,the model’s significant variables are confirmed, but the significance of precipitation and thenumber of axes for a roads lifetime is also highlighted

<p dir="ltr">This thesis investigates the embedment of Dynamic Wireless Power Transfer (DWPT) components within two pavement test sections, aiming to evaluate their mechanical and thermal responses. The integration of DWPT components into the pavement structure, while enabling dynamic power delivery to EVs, alters the conventional geometric design of a typical pavement, potentially influencing their short-term and long-term durability and integrity. Hence, to ensure the integrity and efficiency of both the embedded system and the surrounding structure, it is essential to understand how integrating these components influence the pavement's performance.</p><p dir="ltr">Conducted at the Accelerated Pavement Testing (APT) facility of the Indiana Department of Transportation (INDOT), the study evaluates over the course of 25,000 APT traffic passes, the mechanical and thermal responses of both, a flexible and rigid pavement test section. Each test section features a Charging Unit (CU), a concrete slab upon which the DWPT components are placed. The construction of the flexible pavement involved milling down 2 in. of the existing pavement surface, while the rigid pavement required complete demolition of the existing pavement. The flexible pavement’s CU is composed of Class A concrete and the rigid pavement's CU features magnetizable concrete, a type of concrete composed of ferrite particles embedded in a cement matrix. Among the two pavement sections, only the rigid pavement exhibited visible distress, identified as a mid-panel crack. Several factors contributed to the crack formation, including inadequate adhesion between concrete interfaces, concrete mix segregation, material variations, construction issues, and nonuniform load distribution. The manual construction procedures, which were employed to prevent disrupting the embedded DWPT components and sensor instrumentation, and the one-week gap between casting the CU and the surrounding slab might have further influenced the adhesion strength of the rigid pavement section.</p><p dir="ltr">By examining the construction techniques employed, challenges encountered, and resulting behavior of both pavement test sections, this study provides insights into the construction and performance implications of DWPT component integration into pavements, as evidenced by the responses observed in the test sections. This thesis thereby contributes to the ongoing research efforts on investigating the impact such integration has on the surrounding structure's integrity.</p>