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Solidification in laser powder deposition of Ti-Nb alloysFallah, Vahid January 2011 (has links)
The size and morphology of the dendrite growth patterns are simulated for laser powder deposition of Ti-Nb alloys under steady-state and transient growth conditions. A phase field model using an adaptive grid technique was employed to simulate the steady-state growth of dendrites on rather small domains, in which fixed local solidification conditions are present. For simulation of dendrite growth patterns at transient conditions, a cellular automaton model was used along with a virtual front tracking technique on larger domains, containing various initial orientations of the solid-liquid (SL) interface. To obtain the required input thermal data, i.e., the temporal distribution of temperature, a finite element analysis was performed along with a novel numerical approach for the real-time addition of new deposition material in each time step, thus building the deposition geometry momentarily. Using the output of the thermal model, the motion and morphology of the SL interface was determined through tracking the isotherm of the solidification temperature.
First, in this study, the appropriate set of processing parameters was found through an optimization process using a new concept, laser supplied energy Es, which combines the effects of the energy and powder density in the process. With the developed analytical/experimental procedure, crack and pore-free coatings of Ti-Nb with continuous beads were produced by examining the effects of a few sets of processing parameters, including laser power, laser scan velocity, laser beam diameter and powder feed rate. The results of the thermal model for the optimized set of parameters matched with the thermocouple temperature measurements with only ~5% deviation. The thermal model was able to predict realistic profiles for the temporal development of deposition geometry, thus predicting meaningful morphologies of the SL interface. The model output was easily treated for extraction of local processing parameters, such as the temperature gradient and solidification velocity. These data are very useful when simulating the dendrite growth patterns at steady-state conditions in directional solidification of selected regions in the microstructure. In order to define transient growth conditions, the simulated distribution of temperature can be also directly fed into the microstructure model at each solution time step.
Phase field simulations of steady-state growth of dendrites during directional solidification showed a remarkable agreement with the experimental observations for the local dendrite arm spacing across the microstructure. Also qualitatively agreeing with the experiment, the simulated dendrite spacing exhibited a minimum around the mid-height region of the microstructure, which is explained by the counter effect of the temperature gradient and solidification velocity along the height of the sample. On a large domain containing different initial orientations of the SL interface, cellular automaton simulations for transient growth patterns of dendrites could reproduce most qualitative features observed in the microstructure. The dendrite arm spacing gradually decreased from the top of the microstructure. The competition was won by the dendrites growing in areas with higher cooling rates, i.e., in the regions closer to the top of the microstructure. The secondary arms of the primary dendrites, which are initially inclined on the vertical axis, grew extensively only along the overall growth direction and eventually became primary arms in some cases.
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The free surface deformation affected by a two-dimensional thermocapillary flowSu, Heng-yi 27 August 2012 (has links)
This project is to explore the manufacturing and processing of laser or electron beam, formed on the surface morphology after curing and processing parts, such as surfacefilled, depression, or the formation of ripples; These reactions will directly affect the surface heat treatment and welding quality of thefinished product This study to consider the mass, momentum and energy equations, the introduction of theinterface and boundary conditions to simulate the real process In order to promote quality stability, and a large amount of production capacity and reduce costs, we must understand the institutions of the reaction In this thesis, the phase field method (Phase-field method) (Two-phase flow) two-phase flow simulation of metal surface by a concentrated source of heat melt the transient heat flow behavior
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Thermal and fluid flow effects on bubble growth at a solidification frontWu, Ming-chang 30 August 2012 (has links)
The study applies the phase-field method to simulate the behavior between bubble and liquid-solid front in the solidification. During the process, the two-phase flow module is used to match up with temperature and phase-field function to determine the percentage of- solid, liquid, and gas- in the domain. The governing equations for mass, momentum and energy contain coefficients which are related to percentage of phases.The result show that the surface tension and the temperature difference will influence the shape of bubble and the velocity of solidification.
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Isogeometric analysis of phase-field models for dynamic brittle and ductile fractureBorden, Michael Johns 25 October 2012 (has links)
To date, efforts to model fracture and crack propagation have focused on two broad approaches: discrete and continuum damage descriptions. The discrete approach incorporates a discontinuity into the displacement field that must be tracked and updated. Examples of this approach include XFEM, element deletion, and cohesive zone models. The continuum damage, or smeared crack, approach incorporates a damage parameter into the model that controls the strength of the material. An advantage of this approach is that it does not require interface tracking since the damage parameter varies continuously over the domain. An alternative approach is to use a phase-field to describe crack propagation. In the phase-field approach to modeling fracture the problem is reformulated in terms of a coupled system of partial differential equations. A continuous scalar-valued phase-field is introduced into the model to indicate whether the material is in the unfractured or fractured ''phase''. The evolution of the phase-field is governed by a partial differential equation that includes a driving force that is a function of the strain energy of the body in question. This leads to a coupling between the momentum equation and the phase-field equation. The phase-field model also includes a length scale parameter that controls the width of the smooth approximation to the discrete crack. This allows discrete cracks to be modeled down to any desired length scale. Thus, this approach incorporates the strengths of both the discrete and continuum damage models, i.e., accurate modeling of individual cracks with no interface tracking. The research presented in this dissertation focuses on developing phase-field models for dynamic fracture. A general formulation in terms of the usual balance laws supplemented by a microforce balance law governing the evolution of the phase-field is derived. From this formulation, small-strain brittle and large-deformation ductile models are then derived. Additionally, a fourth-order theory for the phase-field approximation of the crack path is postulated. Convergence and approximation results are obtained for the proposed theories. In this work, isogeometric analysis, and particularly T-splines, plays an important role by providing a smooth basis that allows local refinement. Several numerical simulations have been performed to evaluate the proposed theories. These results show that phase-field models are a powerful tool for predicting fracture. / text
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Non-Linear Analysis of Ferroelastic/Ferroelectric MaterialsCarka, Dorinamaria 18 February 2013 (has links)
Abstract
Ferroelectric/ferroelastic ceramics are used in a range of smart structure applications, such as actuators and sensors due to their electromechanical coupling properties. However, their inherent brittleness makes them susceptible to cracking and understanding their fracture is of prominent importance.
A numerical study for a stationary, plane strain crack in a ferroelastic material is performed as part of this work. The stress and strain fields are analyzed using a constitutive law that accounts for the strain saturation, asymmetry in tension versus compression, Bauschinger effects, reverse switching, and remanent strain reorientation that can occur in these materials due to the non-proportional loading that arises near a crack tip. The far-field K-loading is applied using a numerical method developed for two-dimensional cracks allowing for the true infinite boundary conditions to be enforced. The J -integral is computed on various integration paths around the tip and the results are discussed in relation to energy release rate results for growing cracks and for stationary cracks in standard elastic–plastic materials.
In addition to the fracture studies, we examine the far field electromechanical loading conditions that favor the formation, existence and evolution of stable needle domain array patterns, using a phase-field modeling approach. Such needle arrays are often seen in experimental imaging of ferroelectric single crystals, where periodic arrays of needle-shaped domains of a compatible polarization variant coexist with a homogeneous single domain parent variant. The infinite arrays of needles are modeled via a representative unit cell and the appropriate electrical and mechanical periodic boundary conditions. A theoretical investigation of the generalized loading conditions is carried out to determine the sets of averaged loading states that lead to stationary needle tip locations. The resulting boundary value problems are solved using a non-linear finite element method to determine the details of the needle shape as well as the field distributions around the needle tips. / text
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Non-Linear Analysis of Ferroelastic/Ferroelectric MaterialsCarka, Dorinamaria 18 February 2013 (has links)
Abstract
Ferroelectric/ferroelastic ceramics are used in a range of smart structure applications, such as actuators and sensors due to their electromechanical coupling properties. However, their inherent brittleness makes them susceptible to cracking and understanding their fracture is of prominent importance.
A numerical study for a stationary, plane strain crack in a ferroelastic material is performed as part of this work. The stress and strain fields are analyzed using a constitutive law that accounts for the strain saturation, asymmetry in tension versus compression, Bauschinger effects, reverse switching, and remanent strain reorientation that can occur in these materials due to the non-proportional loading that arises near a crack tip. The far-field K-loading is applied using a numerical method developed for two-dimensional cracks allowing for the true infinite boundary conditions to be enforced. The J -integral is computed on various integration paths around the tip and the results are discussed in relation to energy release rate results for growing cracks and for stationary cracks in standard elastic–plastic materials.
In addition to the fracture studies, we examine the far field electromechanical loading conditions that favor the formation, existence and evolution of stable needle domain array patterns, using a phase-field modeling approach. Such needle arrays are often seen in experimental imaging of ferroelectric single crystals, where periodic arrays of needle-shaped domains of a compatible polarization variant coexist with a homogeneous single domain parent variant. The infinite arrays of needles are modeled via a representative unit cell and the appropriate electrical and mechanical periodic boundary conditions. A theoretical investigation of the generalized loading conditions is carried out to determine the sets of averaged loading states that lead to stationary needle tip locations. The resulting boundary value problems are solved using a non-linear finite element method to determine the details of the needle shape as well as the field distributions around the needle tips. / text
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Three-dimensional numerical simulation of encapsulation in polymer coextrusionBorzacchiello, Domenico 29 November 2012 (has links) (PDF)
The objective of the present work is the analysis of coextrusion processes by numerical simulation based on phase-field modeling of stratified confined flows. The study of such flows is motivated by the presence of complex phenomena appearing in a vast range of industrial operational coextrusion conditions due to the differences in the components properties and their viscoelastic behavior. The basic idea in coextrusion is to combine several layers of different polymers in a common die, to form a unique product with enhanced properties. However, the existence of fluid stratification in the die is responsible of a severe distortion of the interface between the fluid components, causing a loss of efficiency for the whole process. Experimental data show that, even if a stratified initial configuration is imposed at the die entry, one fluid eventually encapsulates the other in most of the flow condition analyzed. The intrinsically three-dimensional nature of this phenomenon has required the development of a three-dimensional flow solver based on the finite volume discretization of the Navier-Stokes equations for incompressible and isothermal flow, together with differential nonlinear constitutive equations (Giesekus, PTT models). The presence of two fluid phases is taken into account by a phase field model that implies the solution of an additional scalar equation to describe the evolution of the interface on a fixed Eulerian grid. This model, unlike others of the same family, has a thermodynamic derivation and can be physically interpreted. The proposed method is tested against experimental data and solutions already available in literature and a study of coextrusion in rectangular dies is performed to identify the dependence of encapsulation on the flow parameters
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Modeling Microdomain Evolution on Giant Unilamellar Vesicles using a Phase-Field ApproachEmbar, Anand Srinivasan January 2013 (has links)
<p>The surface of cell membranes can display a high degree of lateral heterogeneity. This non-uniform distribution of constituents is characterized by mobile nanodomain clusters called rafts. Enriched by saturated phospholipids, cholesterol and proteins, rafts are considered to be vital for several important cellular functions such as signalling and trafficking, morphological transformations associated with exocytosis and endocytosis and even as sites for the replication of viruses. Understanding the evolving distribution of these domains can provide significant insight into the regulation of cell function. Giant vesicles are simple prototypes of cell membranes. Microdomains on vesicles can be considered as simple analogues of rafts on cell membranes and offer a means to study various features of cellular processes in isolation. </p><p>In this work, we employ a continuum approach to model the evolution of microdomains on the surface of Giant Unilamellar Vesicles (GUVs). The interplay of species transport on the vesicle surface and the mechanics of vesicle shape change is captured using a chemo-mechanical model. Specifically, the approach focuses on the regime of vesicle dynamics where shape change occurs on a much faster time scale in comparison to species transport, as has been observed in several experimental studies on GUVs. In this study, shape changes are assumed to be instantaneous, while species transport, which is modeled by phase separation and domain coarsening, follows a natural time scale described by the Cahn--Hilliard dynamics.</p><p>The curvature energy of the vesicle membrane is defined by the classical Canham--Helfrich--Evans model. Dependence of flexural rigidity and spontaneous curvature on the lipid species is built into the energy functional. The chemical energy is characterized by a Cahn--Hilliard type density function that intrinsically captures the line energy of interfaces between two phases. Both curvature and chemical contributions to the vesicle energetics are consistently non-dimensionalized.</p><p>The coupled model is cast in a diffuse-interface form using the phase-field framework. The phase-field form of the governing equations describing shape equilibrium and species transport are both fourth-order and nonlinear. The system of equations is discretized using the finite element method with a uniform cubic-spline basis that satisfies global higher-order continuity. For shape equilibrium, geometric constraints of constant internal volume and constant surface area of the vesicle are imposed weakly using the penalty approach. A time-stepping scheme based on the unconditionally gradient-stable convexity-splitting technique is employed for explicit time integration of nonlocal integrals arising from the geometric constraints.</p><p>Numerical examples of axisymmetric stationary shapes of uniform vesicles are presented. Further, two- and three-dimensional numerical examples of domain formation and growth coupled to vesicle shape changes are discussed. Simulations qualitatively depicting curvature-dependent domain sorting and shape changes to minimize line tension are presented. The effect of capturing the difference in time scales is also brought out in a few numerical simulations that predict a starkly different pathway to equilibrium.</p> / Dissertation
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Adaptive Spline-based Finite Element Method with Application to Phase-field Models of BiomembranesJiang, Wen January 2015 (has links)
<p>Interfaces play a dominant role in governing the response of many biological systems and they pose many challenges to traditional finite element. For sharp-interface model, traditional finite element methods necessitate the finite element mesh to align with surfaces of discontinuities. Diffuse-interface model replaces the sharp interface with continuous variations of an order parameter resulting in significant computational effort. To overcome these difficulties, we focus on developing a computationally efficient spline-based finite element method for interface problems.</p><p>A key challenge while employing B-spline basis functions in finite-element methods is the robust imposition of Dirichlet boundary conditions. We begin by examining weak enforcement of such conditions for B-spline basis functions, with application to both second- and fourth-order problems based on Nitsche's approach. The use of spline-based finite elements is further examined along with a Nitsche technique for enforcing constraints on an embedded interface. We show that how the choice of weights and stabilization parameters in the Nitsche consistency terms has a great influence on the accuracy and robustness of the method. In the presence of curved interface, to obtain optimal rates of convergence we employ a hierarchical local refinement approach to improve the geometrical representation of interface. </p><p>In multiple dimensions, a spline basis is obtained as a tensor product of the one-dimensional basis. This necessitates a rectangular grid that cannot be refined locally in regions of embedded interfaces. To address this issue, we develop an adaptive spline-based finite element method that employs hierarchical refinement and coarsening techniques. The process of refinement and coarsening guarantees linear independence and remains the regularity of the basis functions. We further propose an efficient data transfer algorithm during both refinement and coarsening which yields to accurate results.</p><p>The adaptive approach is applied to vesicle modeling which allows three-dimensional simulation to proceed efficiently. In this work, we employ a continuum approach to model the evolution of microdomains on the surface of Giant Unilamellar Vesicles. The chemical energy is described by a Cahn-Hilliard type density functional that characterizes the line energy between domains of different species. The generalized Canham-Helfrich-Evans model provides a description of the mechanical energy of the vesicle membrane. This coupled model is cast in a diffuse-interface form using the phase-field framework. The effect of coupling is seen through several numerical examples of domain formation coupled to vesicle shape changes.</p> / Dissertation
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TWO-DIMENSIONAL SIMULATION OF SOLIDIFICATION IN FLOW FIELD USING PHASE-FIELD MODEL|MULTISCALE METHOD IMPLEMENTATIONXu, Ying 01 January 2006 (has links)
Numerous efforts have contributed to the study of phase-change problems for over a century|both analytical and numerical. Among those numerical approximations applied to solve phase-transition problems, phase-field models attract more and more attention because they not only capture two important effects, surface tension and supercooling, but also enable explicitly labeling the solid and liquid phases and the position of the interface. In the research of this dissertation, a phase-field model has been employed to simulate 2-D dendrite growth of pure nickel without a flow, and 2-D ice crystal growth in a high-Reynolds-number lid-driven-cavity flow. In order to obtain the details of ice crystal structures as well as the flow field behavior during freezing for the latter simulation, it is necessary to solve the phase-field model without convection and the equations of motion on two different scales. To accomplish this, a heterogeneous multiscale method is implemented for the phase-field model with convection such that the phase-field model is simulated on a microscopic scale and the equations of motion are solved on a macroscopic scale. Simulations of 2-D dendrite growth of pure nickel provide the validation of the phase-field model and the study of dendrite growth under different conditions, e.g., degree of supercooling, interface thickness, kinetic coefficient, and shape of the initial seed. In addition, simulations of freezing in a lid-driven-cavity flow indicate that the flow field has great effect on the small-scale dendrite structure and the flow eld behavior on the large scale is altered by freezing inside it.
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