Este trabalho aborda o projeto de um manipulador robótico cilíndrico acionado pneumaticamente de baixo custo e com 5 graus de liberdade. Este robô está sendo desenvolvido para realizar operações de movimentação de peças que venham a substituir postos de trabalho com ambiente insalubre e/ou de ações repetitivas nas quais as exigências de precisão, velocidade e capacidade de carga sejam limitadas. Os requisitos de projeto foram obtidos por meio de uma pesquisa em uma fábrica de ferramentas manuais. É apresentada a proposta de uma estrutura mecânica para suprir parte significativa das necessidades usuais de movimentação de peças em indústrias manufatureiras e o seu correspondente modelo teórico dinâmico não-linear, considerando o equacionamento dos atuadores pneumáticos acoplados ao sistema mecânico. Finalmente, é apresentado o projeto de um controlador linear por meio da técnica de realimentação de estados, com os ganhos definidos pela alocação de pólos a partir de um modelo linearizado de 3ª ordem. Para validação do modelo teórico e do algorítmo de controle propostos são apresentadas simulações de movimentação ponto a ponto e seguimento de trajetória. Os resultados mostram que a precisão de posicionamento do efetuador final é adequada para as tarefas de manipulação. / This work proposes the design of a low cost cylindrical robotic manipulator actuated pneumatically with 5 degrees of freedom. This robot is being developed to perform manipulation of parts, aiming to replace tasks usually performed in unhealthy environment and/or repetitive actions in which the requirements of accuracy, speed and load capacity are limited. The project requirements were obtained through a research in a manual tools factory. It is proposed a geometry that is intended to meet a significant amount of the usual moving parts demands in manufacturing industries and its corresponding nonlinear dynamic theoretic model, considering the pneumatic actuators model coupled to the mechanical system. Finally, the application of a linear control-law based on the technique of state feedback with design made by pole assignment using a linearized model of 3rd order is described. For validation of the theoretic model and proposed control algorithm are presented simulations of point to point regulation problem and trajectory tracking. The results show that the positioning accuracy of the end effector is suitable for achieving the planned tasks.

Made available in DSpace on 2015-05-08T14:59:41Z (GMT). No. of bitstreams: 1 arquivototal.pdf: 2002299 bytes, checksum: 8157401052d865ab5779e6f1b23383d8 (MD5) Previous issue date: 2012-04-27 / Coordenação de Aperfeiçoamento de Pessoal de Nível Superior - CAPES / This work presents the position control of a robotic manipulator with two degrees of freedom. Such control is accomplished by applying a multilayer neural network, emulating a PD2 controller. The choice of the number of neurons in the hidden layer is made with the aid of a Genetic Algorithm, whose role is to generate populations where individuals will be the number of neurons in the hidden layer and evaluate the performance of the control system when subjected to different references signals. The two best individuals of each generation will give origin to the population of the next iteration, noting the probabilities of crossover and mutation, using the criterion of elitism as a warranty of optimization. The evaluation of the overall performance of the control system, in turn, is based on trajectory following response (sinusoidal reference signals) and on position response (step reference signals). / No presente trabalho trata-se do controle de posicionamento de um manipulador robótico com dois graus de liberdade. Tal controle é realizado por meio da aplicação de uma rede neural multicamadas, emulando um controlador do tipo PD2. A escolha do número de neurônios na camada oculta é feita com auxílio de um Algoritmo Genético, cujo papel é gerar populações em que os indivíduos serão o número de neurônios na camada oculta e avaliar o desempenho do sistema de controle quando submetido a diferentes referências. Os dois melhores indivíduos de cada geração darão origem a população da iteração seguinte, observando as probabilidades de cruzamento e mutação, utilizando assim o critério do elitismo como garantia de otimização. A avaliação do desempenho geral do sistema de controle, por sua vez, é feita com base na resposta ao acompanhamento de trajetória (sinais senoidais) e a resposta de posicionamento (sinais do tipo degrau).

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No. of bitstreams: 1 lima_jj_dr_bauru.pdf: 2168304 bytes, checksum: 65aa625d79b7b8de002c02599c5f3983 (MD5) Previous issue date: 2017-09-29 / Manipuladores robóticos leves trazem diversas vantagens quanto ao custo de produção e eficiência na relação carga útil e peso do robô. No entanto a utilização de materiais leves tende a aumentar a flexibilidade estrutural, principalmente na transmissão do torque e nos elos. As propostas de manipuladores apresentadas neste trabalho possuem requisitos conflitantes, pois deseja-se a redução do peso dos mecanismos e aumentar o desempenho, surgem então alguns desafios de engenharia. Desta forma, esta tese trata da modelagem mecânica, análise dinâ- mica e controle híbridos, utilizando atuadores inteligentes, para manipuladores robóticos com características flexíveis. Dois principais modelos de manipuladores robóticos com características flexíveis serão considerados neste trabalho: um para carregamento de carga conectadas a um cabo e outro para manuseio de ferramenta rotativa, ambos com interação não-ideal do elemento manipulado. É possível verificar comportamento caótico ao adicionar a carga aos manipuladores, trazendo assim, maiores desafios a proposta de controle. Na estratégia de controle são considerados como atuadores os motores CC (Corrente Contínua) e atuadores classificados como materiais inteligentes como a Liga de Memória de Forma (LMF), atuando nos elos flexí- veis, e freio Magneto-Reológico (MR-Brake), atuando nas juntas flexíveis. Utilizou-se da rede neural RBFNN para estimativa das variáveis de controle dos atuadores LMF e MR-Brake. O controle DSDRE (Discrete State Dependent Ricatti Equation) é utilizado como a lei de controle. Os resultados numéricos mostram que a adição de atuadores híbridos trazem um ganho considerável no controle de vibração e posicionamento dos manipuladores. / Light-weight robotic manipulators have advantages over the cost of production and efficiency in relation to payload and weight of the robot. However, the use of light-weight materials tends to increase structural flexibility in torque transmission and in the links of the robot. The manipulator proposals presented in this work have conflicting requirements since it is desired to reduce the weight of the mechanisms and increase the performance, it makes some engineering challenges. Thus, this thesis deals with mechanical modeling, dynamic analysis and hybrid control, using intelligent actuators, for robotic manipulators with flexible characteristics. Two models of robotic manipulators with flexible characteristics will be considered in this work: one for payload connected to a cable and another one for rotary tool, both with non-ideal interaction of the manipulated element. It is possible to verify chaotic behavior by adding the load to the manipulators, becoming a great challenger to the proposal control. DC motors and actuators classified as intelligent materials such as the shape memory alloy (SMA), acting on the flexible links, and Magneto-Rheological Brake (MR-Brake), acting on the flexible joints, are used in the strategy control. The neural network RBF was used to estimate the control variables of the SMA and MR-Brake actuators. The DSDRE (Discrete State Dependent Ricatti Equation) control is used as the control law. The numerical results show that the addition of hybrid actuators possibly have a considerable gain in the control of vibration and positioning of the manipulators.

Made available in DSpace on 2014-12-17T14:56:03Z (GMT). No. of bitstreams: 1 JobsonFS_DISSERT.pdf: 3147277 bytes, checksum: 9416518f7f32bb71bac0fdf3eb8002f3 (MD5) Previous issue date: 2012-06-08 / The present work shows the development and construction of a robot manipulator with two rotary joints and two degrees of freedom, driven by three-phase induction motors. The positions of the arm and base are made, for comparison, by a fuzzy controller and a PID controller implemented in LabVIEW? programming environment. The robot manipulator moves in an area equivalent to a quarter of a sphere. Experimental results have shown that the fuzzy controller has superior performance to PID controller when tracking single and multiple step trajectories, for the cases of load and no load / O presente trabalho mostra o desenvolvimento e constru??o de um manipulador rob?tico de juntas rotativas com dois graus de liberdade, acionado por motores de indu??o trif?sicos. Os posicionamentos do bra?o e da base s?o realizados, para efeito de compara??o, por um controlador fuzzy e por um controlador PID, implementados no ambiente de programa??o LabVIEW?. O rob? desenvolvido permite movimenta??o numa ?rea espacial equivalente a um quarto de esfera. Resultados experimentais demonstraram que o controlador fuzzy apresenta desempenho superior ao do controlador PID quando o manipulador rob?tico executa trajet?rias dos tipos degrau vari?vel e degrau unit?rio com carga e sem carga

Este trabalho aborda o projeto de um manipulador robótico cilíndrico acionado pneumaticamente de baixo custo e com 5 graus de liberdade. Este robô está sendo desenvolvido para realizar operações de movimentação de peças que venham a substituir postos de trabalho com ambiente insalubre e/ou de ações repetitivas nas quais as exigências de precisão, velocidade e capacidade de carga sejam limitadas. Os requisitos de projeto foram obtidos por meio de uma pesquisa em uma fábrica de ferramentas manuais. É apresentada a proposta de uma estrutura mecânica para suprir parte significativa das necessidades usuais de movimentação de peças em indústrias manufatureiras e o seu correspondente modelo teórico dinâmico não-linear, considerando o equacionamento dos atuadores pneumáticos acoplados ao sistema mecânico. Finalmente, é apresentado o projeto de um controlador linear por meio da técnica de realimentação de estados, com os ganhos definidos pela alocação de pólos a partir de um modelo linearizado de 3ª ordem. Para validação do modelo teórico e do algorítmo de controle propostos são apresentadas simulações de movimentação ponto a ponto e seguimento de trajetória. Os resultados mostram que a precisão de posicionamento do efetuador final é adequada para as tarefas de manipulação. / This work proposes the design of a low cost cylindrical robotic manipulator actuated pneumatically with 5 degrees of freedom. This robot is being developed to perform manipulation of parts, aiming to replace tasks usually performed in unhealthy environment and/or repetitive actions in which the requirements of accuracy, speed and load capacity are limited. The project requirements were obtained through a research in a manual tools factory. It is proposed a geometry that is intended to meet a significant amount of the usual moving parts demands in manufacturing industries and its corresponding nonlinear dynamic theoretic model, considering the pneumatic actuators model coupled to the mechanical system. Finally, the application of a linear control-law based on the technique of state feedback with design made by pole assignment using a linearized model of 3rd order is described. For validation of the theoretic model and proposed control algorithm are presented simulations of point to point regulation problem and trajectory tracking. The results show that the positioning accuracy of the end effector is suitable for achieving the planned tasks.

Conformal geometric algebra is defined in the thesis. Representations of geometric objects and possibilities of their geometric transformations are presented. Conformal geometric algebra is applied to the calculation of forward kinematics of a robotic manipulator UR10 from Universal Robots. It is also applied to determine the position of the machine based on the location and rotation of two cameras. Then it is used in an inverse task, where based on records from the two cameras, dimensions of the UR10 manipulator and possibilities of its movement, the mutual position of these cameras is determined. And consequently the possibilities of their location in space. Finally, the derived procedures are implemented in a custom program created in the CluCalc environment, using which a sample example verifying the correctness of these procedures is calculated.

This diploma thesis deals with a design and implementation of an embedded device (module), used to control a robotic manipulator. The module instructs servomotors of the manipulator to move according to the commands received via USB interface. The module consists of two double-sided printed circuit boards. The first one allows connection to the CAN bus, redundant and thus reliable power supply for servomotors as well as the whole module. The second board, compute oriented one, embeds powerful microcontroller used to communicate with the servomotors and to solve the kinematics tasks. As a part of the thesis a graphical user interface as well as a web-oriented interface were developed. Both interfaces allow full control of the manipulator. All the communicating buses, tools and methods used during the design and implementation phases of the work are described in the thesis. Finally, measurements proved improvement of the motion smoothness and response times in several orders of magnitude in comparison to the previous system.

付記する学位プログラム名: デザイン学大学院連携プログラム / 京都大学 / 0048 / 新制・課程博士 / 博士(工学) / 甲第21759号 / 工博第4576号 / 新制||工||1713(附属図書館) / 京都大学大学院工学研究科機械理工学専攻 / (主査)教授 松野 文俊, 教授 椹木 哲夫, 教授 小森 雅晴 / 学位規則第4条第1項該当 / Doctor of Philosophy (Engineering) / Kyoto University / DFAM

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Design of robotic cell for welding operations at specific production part including unchangeable process technology. Design of subsystems provides required functions and abilities. Risk management of entire model and its transformation into Siemens Process Simulate simulation software including creation task-cycle simulation.