Submitted by JOSIANE SANTOS DE OLIVEIRA (josianeso) on 2018-11-08T13:01:52Z No. of bitstreams: 1 João Eduardo Sampaio_.pdf: 5481805 bytes, checksum: ff4fd651d904071e9a30223e3222c4dc (MD5) / Made available in DSpace on 2018-11-08T13:01:52Z (GMT). No. of bitstreams: 1 João Eduardo Sampaio_.pdf: 5481805 bytes, checksum: ff4fd651d904071e9a30223e3222c4dc (MD5) Previous issue date: 2018-08-23 / Nenhuma / O Brasil precisa de um setor siderúrgico eficiente e competitivo para enfrentar a concorrência externa. A siderurgia é um ramo da metalurgia responsável pela fabricação do aço, e dentre os processos produtivos do setor, destaca-se o processo de laminação do aço, que utiliza fornos de reaquecimento. Esta pesquisa emprega a modelagem com as técnicas do Pensamento Sistêmico e da Dinâmica de Sistemas na formulação de um modelo computacional no contexto dos fornos de reaquecimento. A partir da validação do modelo, são utilizadas a Análise Envoltória de dados, para avaliar a eficiência técnica, e a regressão Tobit, para identificar variáveis estatisticamente significantes. Essas variáveis são usadas para definição dos cenários simulados. Posteriormente, as eficiências dos cenários são avaliadas por meio de estatística descritiva. Também são avaliados alvos e folgas e é testada a hipótese de igualdade da média com o teste de Welch e Post-Hoc Kruskal-Wallis. Finalmente, é realizada a análise explicativa e, com a aplicação da técnica computacional da Rede Neural Artificial, são identificadas as variáveis prevalentes da eficiência técnica do forno de reaquecimento. Tal estudo possibilita e estimula o planejamento, a gestão e a tomada de decisão a partir da análise das melhores opções. Permite, ainda, a tomada de ações com base no conhecimento prévio, contribuindo para iniciativas pontuais e focadas na competitividade. / Brazil needs an efficient and competitive steel sector to face external competition. The siderurgy is a branch of metallurgy responsible for steelmaking, and among the productive processes in the industry the steelmaking process that uses the reheating furnaces can be highlighted. This research employs the modeling with the techniques of Systemic Thinking and Systems Dynamics in the formulation of a computational model in the context of reheating furnaces. Then, using the validated model, Data Envelopment Analysis was used, evaluating the technical efficiency and the use of the Tobit regression of statistically significant variables. These variables are used to define the simulated scenarios. Subsequently, the scenarios efficiencies were evaluated by means of descriptive statistics, evaluated targets and backlash and tested the hypothesis of equality of the average with the test of Welch and Post-Hoc Kruskal-Wallis. Finally, the explanatory analysis and identified with the application of the computational technique of the Artificial Neural Network are the prevalent variables of the technical efficiency of the reheating furnace. This study enables and stimulates planning, management and decision making based on the analysis of the best options and allows the taking of actions based on previous knowledge, and thus contributes to specific initiatives focused on competitiveness.

Dans l'industrie sidérurgique, les fours de réchauffage sont les plus grands consommateurs d'énergie après les hauts fourneaux. Réduire leur consommation énergétique est donc la préoccupation majeure de la commande des fours. Dans un four de réchauffage, des brames d'acier sont chauffées en traversant successivement plusieurs zones, de la température ambiante à un profil de température homogène de 1250 °C en sortie du four, avant d’être laminées dans les laminoirs à chaud. La température de brames est contrôlée par une structure de commande hiérarchisée à deux niveaux (niveau 1 et 2).L'objectif de ces travaux est d'améliorer la performance du chauffage et donc de réduire la consommation énergétique du four via une stratégie de commande prédictive distribuée hiérarchisée sur les deux niveaux de commande. Une approche de commande prédictive distribuée est tout d’abord développée pour le niveau 1 afin de suivre les consignes de température de zone, prenant en compte les couplages entre les zones et induisant une moindre complexité d’implantation par rapport à une approche centralisée. L’implantation industrielle a permis une amélioration significative de la précision du suivi de température et une réduction de la consommation d'énergie de 3%. Une deuxième étape propose l’élaboration de la commande prédictive hiérarchisée du niveau 2 afin, à partir de la consigne de température de brame, de déterminer les consignes de température optimales des zones en se fondant sur un modèle de transfert thermique du four. Les résultats de simulation, comparés aux données industrielles, montrent une réduction de la consommation énergétique de 5% et une meilleure qualité de chauffage des brames. L’approche précédente est enfin étendue pour prendre en compte et optimiser le cadencement des brames afin d’augmenter la productivité du four. La simulation montre une augmentation potentielle de productivité du four de 15 tonnes par heure tout en améliorant la qualité de chauffage des brames. / In steel industry, reheating furnaces are the biggest energy consumers after blast furnaces. As a result, reduction of energy consumption is the major concern of furnace control. In a walking-beam slab reheating furnace, steel slabs are heated by moving through successive zones from ambient temperature to a homogenous temperature profile of 1250°C at the furnace exit, to be rolled subsequently in the hot rolling mills. Temperature of slabs is controlled mainly by a two-level hierarchical structure, so called level 1 and level 2.The aim of this thesis is to improve the heating performance and consequently to reduce the energy consumption of the furnace by using hierarchical distributed model predictive control (MPC) strategy for both levels. In a first step, distributed model predictive controllers are developed for the level 1 in order to track zone temperature set-points. The distributed feature of the control law enables to consider coupling effects between zones while reducing the computation complexity compared to a complete centralized approach. The industrial results showed significant improvement on temperature tracking accuracy and an energy consumption reduction of 3%. In a second step, the hierarchical MPC is constructed for the level 2 in order to determine the optimal zones temperature setpoint from the slab temperature setpoint, based on a numerical heat transfer model of the furnace. The simulation results obtained with this strategy compared against industrial data show an energy consumption reduction of 5% and a better heating quality. The previous structure is finally extended to take into account and optimize the scheduling of the slabs within the MPC level 2 in order to increase productivity of the considered furnace. The simulation shows a potential increase of productivity of the furnace of 15 tons per hour while improving the slab heating quality.

Effects of mould flux contaminant on scale-steel adhesion and hydraulic descaling of scale formed on slabs were investigated. In this investigation, stainless steel type 304 (austenitic with 18% Cr and 8% Ni) and specific mould fluxes were used when growing the scale on contaminated samples under simulated industrial reheating conditions, with subsequent high pressure water hydraulic descaling. The basic hypothesis was that the steel-scale adhesion depends on the microstructure of different phases present in the scale, the segregation of specific elements at the interface and the interfacial morphology of the scale after reheating. It was found that mould flux contaminant decreases scale-steel adhesion and therefore improved the descaling effectiveness significantly compared to non contaminated stainless steel. The descaling effectiveness of contaminated and uncontaminated slab was dependent to the presence of metal free paths (chromite layers along the austenite grains boundaries) and the presence of unoxidized metal in the scale due to nickel enrichment at the interface. Compared to the uncontaminated samples, the descaling of contaminated samples was efficient which could be due to the fact that some mechanisms which increase scale– steel adhesion (notably nickel enrichment at the interface) were considerably reduced. For all contaminated samples, the descaling effectiveness after visual observation were close to 100% and it was found that mould flux type 832 ( low basicity) gave a high descaling efficiency with better steel surface quality after descaling compared to mould fluxes type 810 and RF1. / Dissertation (MSc)--University of Pretoria, 2009. / Materials Science and Metallurgical Engineering / unrestricted

In this thesis, we present an experimental and numerical study of globularization during reheating of thixocast billet having non-dendritic microstructure. The process of reheating is an important step in the semisolid processing and is essential to control its microstructure and hence its mechanical properties. Material chosen for this study is Aluminum alloy, A356. The primary focus of this study is the heat treatment below eutectic temperature i.e. transformation in solid phase. It is found that during short duration heat treatment, globularization of primary α grains and spheroidization of eutectic Si flakes take place which improves the mechanical properties of semisolid cast products significantly. A prolonged heat treatment is found to degrade the properties of castings since it enhances the porosity and coarsening of Si. The study suggests that a precise heat treatment practice can be designed to improve the semisolid microstructure. A computational model based on Phase field approach has been proposed to study this phenomena. Predictions based on this model are qualitatively compared with corresponding experimental observations. Since eutectics form an important step in multiphase solidification, an attempt has been made to develop an enthalpy based explicit micro-scale model for eutectic solidification. In this preliminary study, growth of adjacent α and β phases in a two dimensional Eulerian framework has been simulated. The model is qualitatively validated with Jackson Hunt theory. Results show expected eutectic growth. This methodology promises significant saving in computational time compared to existing numerical models.

The thesis is focused on designing of condensing steam turbine with reheating for combustion of biomass. The turbine is developed to be tandem compound-regenerative with five uncontrolled extraction points. Optimization of reheating pressure is made in the turbine's cycle. The turbine outlet is constructed to lead down to the water cooled condenser. Thesis includes the calculation of heat cycle with the draft of flow channel of high pressure and middle-low pressure turbine. Detailed calculation of middle-low pressure turbine, including stress-strength analysis, is performed. The thesis provides an evaluation of flow scheme of 100 % and 75 % of generator’s power output and the drawing of middle-low pressure turbine in longitudinal section.

Theme of this master's thesis Comparison of thermal cycle efficiency is aimed on the calculation of thermal schemes of reheating and without reheating for various performances. The calculation is performed using specialized literature. The introduction describes the fundamental thermal cycle used in power plants and Rankine - Clausius cycle. After the initial familiarization with the parameters of Rankine - Clausius cycle follow a section with technical solutions to improve thermal efficiency of Rankine - Clausius thermal cycle. The aim of this work is to identify and compare the thermal efficiency of the thermal cycle with reheating, without reheating and compare them with each other. At the conclusion of this work is shown comparison between two low-pressure regeneration systems.

The Diploma’s thesis deals with calculation of tree heat schemas with condensing steam turbine with uncontrolled steam extractions for regeneration – tree low pressure heaters, two high pressure heaters and a deaerator. Heat schemas are compared to each other according to reheat pressure. The most efficient schema is used to steam turbine thermodynamic design – design of control stage and blade stages. At the end of diploma thesis a stress analysis of the last rotor blade is made.

[pt] A busca global por sustentabilidade tem se caracterizado por uma tendência em viabilizar a recuperação energética de resíduos. Neste contexto, no setor sucroalcooleiro, um dos principais desafios é aproveitar, adequadamente, os resíduos gerados no processamento da cana-de-açúcar. Nesta tese, estuda-se a produção de eletricidade, a partir do bagaço e biogás da vinhaça, em usinas termelétricas que operam com ciclos combinados híbridos. Um modelo matemático e numérico, desenvolvido na plataforma Excel, é proposto para simular cinco modos de operação de ciclos combinados híbridos e calcular, simultaneamente, indicadores termodinâmicos (energéticos e exergéticos), econômicos e ambientais. Adicionalmente, a aplicabilidade dos sistemas híbridos é demonstrada para usinas alimentadas por resíduos sólidos urbanos e gás natural. O estudo considera dados da literatura e informações adquiridas durante visitas técnicas a diversas usinas no Brasil e no exterior. Uma análise paramétrica mostra a influência de temperaturas e pressões de operação dos componentes da planta em questões econômicas, ambientais e operacionais de cada setor. Os resultados indicam um aumento relativo médio de 10,3 por cento na eficiência elétrica das plantas convencionais sucroalcooleiras, considerando o caráter intermitente e as demandas energéticas do setor. Em relação à média das plantas brasileiras, as emissões de CO2eq evitadas pode ser até 23,7 por cento superior. Para usinas de resíduos sólidos urbanos, integradas a um consumo de gás natural significativamente reduzido, o aumento relativo de eficiência é superior a 26 por cento, resultando em um potencial de abatimento das emissões em torno de 272,0 ktonCO2eq/ano. Taxas de retorno superiores a 27,0 por cento são obtidas para projetos de usinas híbridas de ambos os setores. A pesquisa é inovadora ao apresentar uma aprimorada rota tecnológica para o tratamento de resíduos, permitindo reduzir a sua disposição inadequada. Além disso, os estudos podem contribuir, concomitantemente, para o aproveitamento eficiente do gás natural e da biomassa residual no Brasil, diversificando a matriz energética do país. / [en] The search for sustainability has been characterized by a global tendency to enable new technologies for energy recovery from waste. In this context, in the sugar and alcohol sector, one of the main challenges is to, adequately, manage the waste generated in the sugarcane processes. In this thesis, the electricity production from bagasse and vinasse biogas, in power plants that operate with hybrid combined cycles, is investigated. A mathematical and numerical model is proposed, developed on the Excel platform, to simulate five operating modes of hybrid combined cycles and simultaneously, to calculate thermodynamic (energy and exergy), economic and environmental indicators. In addition, the applicability of hybrid systems, for power plants fed by municipal solid waste and natural gas, is demonstrated. The study considers data from the literature and information obtained through technical visits to several plants in Brazil and abroad. A parametric analysis shows the influence of temperatures and operating pressure of plant components on economic, environmental, and operational issues in each sector. Results indicate an average relative increase of 10.3 percent in the electrical efficiency of sugarcane plants, considering the intermittent nature and energy demands of the sector. In relation to Brazilian mills, the avoided CO2eq emissions in hybrid plants are around 23.7 percent higher. For municipal solid waste plants, integrated with a significantly reduced natural gas consumption, the relative increase in efficiency is greater than 27 percent, resulting in a potential reduction in emissions of around 272.0 ktonCO2eq/year. An internal rate of return above 25 percent is achieved for hybrid power plant projects, for both sectors. The research is innovative in presenting an improved technological route for waste treatment, allowing to reduce its inappropriate disposal. Furthermore, the study can simultaneously contribute to the efficient use of natural gas and residual biomass in Brazil, diversifying the country s energy matrix.

The aim of the dissertation is proposing and solving energy convection systems for nuc-lear power plants with a sodium fast reactor of the 4th generation. The first part of the dissertation deals with collection and evaluation of information available about nuclear power plants with sodium fast reactor which use nuclear or non-nuclear reheating to increase thermal efficiency. On the basis of the acquired information, thermal schemes are developed and thermal effi-ciency is determined for the systems working in both Rankine thermal cycle and Brayton thermal cycle. In the further part of the dissertation thermal calculation of the reheater for nuclear and non-nuclear reheating is made for the systems working in Rankine thermal cycle. At the end of this dissertation, an apparatus suitable for these systems is suggested and the systems are evaluated in terms of technical implementation and nuclear safety.

Cold-atom quantum simulators offer unique possibilities to prepare, manipulate, and probe quantum many-body systems. However, despite the high level of control in modern experiments, not all observables of interest are easily accessible. This thesis aims at establishing protocols to measure currently elusive static and dynamic properties of quantum systems. The experimental feasibility of these schemes is illustrated by means of numerical simulations for relevant applications in many-body physics and quantum simulation. In particular, we introduce a general method for measuring dynamical correlations based on non-Hermitian linear response. This enables unbiased tests of the famous fluctuation-dissipation relation as a probe of thermalization in isolated quantum systems. Furthermore, we develop ancilla-based techniques for the measurement of currents and current correlations, permitting the characterization of strongly correlated quantum matter. Another application is geared towards revealing signatures of supersolidity in spin-orbit-coupled Bose gases by exciting the relevant Goldstone modes. Finally, we explore a scenario for quantum-simulating post-inflationary reheating dynamics by parametrically driving a Bose gas into the regime of universal far-from-equilibrium dynamics. The presented protocols also apply to other analog quantum simulation platforms and thus open up promising applications in the field of quantum science and technology. / I simulatori quantistici ad atomi freddi offrono possibilità uniche per preparare, manipolare e sondare sistemi quantistici a molti corpi. Tuttavia, nonostante l'alto livello di controllo raggiunto negli esperimenti moderni, non tutte le osservabili di interesse sono facilmente accessibili. Lo scopo di questa tesi è quello di stabilire protocolli per misurare delle proprietà statiche e dinamiche dei sistemi quantistici attualmente inaccessibili. La fattibilità sperimentale di questi schemi è illustrata mediante simulazioni numeriche per applicazioni rilevanti nella fisica a molti corpi e nella simulazione quantistica. In particolare, introduciamo un metodo generale per misurare le correlazioni dinamiche basato su una risposta lineare non hermitiana. Ciò consente test imparziali della famosa relazione fluttuazione-dissipazione come sonda di termalizzazione in sistemi quantistici isolati. Inoltre, sviluppiamo tecniche basate su ancilla per la misura di correnti e correlazioni di corrente, consentendo la caratterizzazione della materia quantistica fortemente correlata. Un'altra applicazione è orientata a rivelare l'impronta della supersolidità nei gas Bose con accoppiamento spin-orbita eccitando il corrispondente modo di Goldstone. Infine, esploriamo uno scenario per la simulazione quantistica della dinamica di riscaldamento post-inflazione modulando parametricamente un gas Bose e portandolo nel regime della dinamica universale lontana dall'equilibrio. I protocolli presentati si applicano anche ad altre piattaforme di simulazione quantistica analogica e aprono quindi applicazioni promettenti nel campo della scienza e della tecnologia quantistica. / Quantensimulatoren auf Basis ultrakalter Atome eröffnen einzigartige Möglichkeiten zur Präparation, Manipulation und Untersuchung von Quanten-Vielteilchen-Systemen. Trotz des hohen Maßes an Kontrolle in modernen Experimenten sind jedoch nicht alle interessanten Observablen auf einfache Weise zugänglich. Ziel dieser Arbeit ist es, Protokolle zur Messung aktuell nur schwer erfassbarer statischer und dynamischer Eigenschaften von Quantensystemen zu etablieren. Die experimentelle Realisierbarkeit dieser Verfahren wird durch numerische Simulationen anhand relevanter Anwendungen in der Vielteilchenphysik und Quantensimulation veranschaulicht. Insbesondere wird eine allgemeine Methode zur Messung dynamischer Korrelationen basierend auf der linearen Antwort auf nicht-hermitesche Störungen vorgestellt. Diese ermöglicht unabhängige Tests des berühmten Fluktuations-Dissipations-Theorems als Indikator der Thermalisierung isolierter Quantensysteme. Darüber hinaus werden Verfahren zur Messung von Strömen und Strom-Korrelationen mittels Kopplung an einen Hilfszustand entwickelt, welche die Charakterisierung stark korrelierter Quantenmaterie erlauben. Eine weitere Anwendung zielt auf die Enthüllung spezifischer Merkmale von Supersolidität in Spin-Bahn-gekoppelten Bose-Einstein-Kondensaten ab, indem die relevanten Goldstone-Moden angeregt werden. Schließlich wird ein Szenario zur Quantensimulation post-inflationärer Thermalisierungsdynamik durch die parametrische Anregung eines Bose-Gases in das Regime universeller Dynamik fern des Gleichgewichts erschlossen. Die dargestellten Protokolle lassen sich auch auf andere Plattformen für analoge Quantensimulation übertragen und eröffnen damit vielversprechende Anwendungen auf dem Gebiet der Quantentechnologie.