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Abstract This report describes our ten week long thesis work which is the last task in our education in mechanical engineering at Linköpings University. The project has been performed at Siemens Industrial Turbomachinery AB’s service department. The company which is located in Finspång produces, sells and provides service for steam and gas turbines around the world. The purpose of this project is to help Siemens develop their maintenance programs for two of the auxiliary systems which are a part of the complete steam turbine system. These are lube and control oil systems. The project is restricted to two of Siemens maintenance products, No Stop Check (NSC) and the annual Safety Inspection (SI). Some parts of the major and limited overhauls have also been investigated. During the work different maintenance concepts have been investigated and evaluated. Focus has been centered on finding possible solutions that allow maintenance work while the steam turbine system is running. The economical consequences are enormous if the turbine has to be shut down. This due to today’s expanded capacity of the plants. Many discussions and interviews have taken place during the project. Information has also been obtained from documents, literature and the Internet. A Failure Mode and Effect Criticality Analysis (FMECA) has also been input for the task, especially while maintenance measures and concepts were discussed. The present maintenance that Siemens supplies are mostly based on time and experience. We have tried to implement a more condition based maintenance. A lot of time has therefore been spent finding methods for reliable measuring of the machinery condition. The work has generated a lot of different recommendations for the future maintenance. These are more or less condition based and tailor-made for Siemens steam turbine systems. We hope that these propositions will be used in the future maintenance work and also to give some new ideas on how to develop the condition based maintenance at Siemens. / Sammanfattning Denna rapport beskriver vårt tio veckor långa examensarbete som är den avslutande delen i vår maskiningenjörsutbildning. Arbetet har utförts vid serviceavdelning på Siemens Industrial Turbomachinery AB (Siemens). Siemens som ligger i Finspång tillverkar, säljer och servar ång - och gasturbinanläggningar över hela världen. Syftet med arbetet är att hjälpa Siemens att utveckla sina serviceprogram för två av de kringsystem som ingår i en ångturbinanläggning, dessa är smörj- och hydrauloljesystem. Arbetet är avgränsat till två av Siemens serviceprodukter, No Stop Check (NSC) och Säkerhetsinspektion (SI). Även vissa delar av de större revisionerna har undersökts. I arbetet har olika underhållsfilosofier undersökts och utvärderats. Fokus har riktats mot att undersöka möjligheter att utföra underhållsåtgärder med turbinanläggningen i drift. I och med den höga kapacitet dagens ångturbinanläggningar har blir de ekonomiska förlusterna enormt stora vid ett eventuellt produktionsbortfall. Under arbetets gång har många diskussioner och intervjuer ägt rum. Information har också inhämtats genom dokument, böcker och Internet. En så kallad Failure Mode and Effect Criticality Analysis (FMECA) har också legat till grund för arbetet när metoder och åtgärder för underhållet diskuterats. Siemens nuvarande underhåll är till stor del erfarenhets- och tidsbaserat. Vi har försökt att applicera ett mer tillståndsbaserat underhåll och därför har mycket tid ägnats åt att hitta metoder att tillståndskontrollera utrustningen med. Arbetet har genererat ett flertal olika rekommendationer på underhållsaktiviteter som är tillståndsbaserade och anpassade för Siemens turbinanläggningar. Tanken är att dessa förslag ska användas i det fortsatta underhållsarbetet och dessutom väcka idéer till fortsatt utveckling av tillståndsbaserat underhåll.

Die detaillierte Aufarbeitung der Unternehmensgeschichte von Siemens bot zum einen Möglichkeiten die kontrafaktische Analyse exemplarisch anzuwenden. Zum anderen konnte im Rahmen der Untersuchung von Pfadabhängigkeiten und der Anwendung dieses Konzepts auf die Entwicklung des Unternehmens eine solche bezogen auf das Wachstum festgestellt werden. Im Falle Siemens führten demnach die Economies of Scale zu einem Wechsel an der Unternehmensspitze.

<p>Abstract</p><p>This report describes our ten week long thesis work which is the last task in our education in mechanical engineering at Linköpings University. The project has been performed at Siemens Industrial Turbomachinery AB’s service department. The company which is located in Finspång produces, sells and provides service for steam and gas turbines around the world.</p><p>The purpose of this project is to help Siemens develop their maintenance programs for two of the auxiliary systems which are a part of the complete steam turbine system. These are lube and control oil systems.</p><p>The project is restricted to two of Siemens maintenance products, No Stop Check (NSC) and the annual Safety Inspection (SI). Some parts of the major and limited overhauls have also been investigated.</p><p>During the work different maintenance concepts have been investigated and evaluated. Focus has been centered on finding possible solutions that allow maintenance work while the steam turbine system is running. The economical consequences are enormous if the turbine has to be shut down. This due to today’s expanded capacity of the plants.</p><p>Many discussions and interviews have taken place during the project. Information has also been obtained from documents, literature and the Internet. A Failure Mode and Effect Criticality Analysis (FMECA) has also been input for the task, especially while maintenance measures and concepts were discussed.</p><p>The present maintenance that Siemens supplies are mostly based on time and experience. We have tried to implement a more condition based maintenance. A lot of time has therefore been spent finding methods for reliable measuring of the machinery condition.</p><p>The work has generated a lot of different recommendations for the future maintenance. These are more or less condition based and tailor-made for Siemens steam turbine systems. We hope that these propositions will be used in the future maintenance work and also to give some new ideas on how to develop the condition based maintenance at Siemens.</p> / <p>Sammanfattning</p><p>Denna rapport beskriver vårt tio veckor långa examensarbete som är den avslutande delen i vår maskiningenjörsutbildning. Arbetet har utförts vid serviceavdelning på Siemens Industrial Turbomachinery AB (Siemens). Siemens som ligger i Finspång tillverkar, säljer och servar ång - och gasturbinanläggningar över hela världen.</p><p>Syftet med arbetet är att hjälpa Siemens att utveckla sina serviceprogram för två av de kringsystem som ingår i en ångturbinanläggning, dessa är smörj- och hydrauloljesystem.</p><p>Arbetet är avgränsat till två av Siemens serviceprodukter, No Stop Check (NSC) och Säkerhetsinspektion (SI). Även vissa delar av de större revisionerna har undersökts.</p><p>I arbetet har olika underhållsfilosofier undersökts och utvärderats. Fokus har riktats mot att undersöka möjligheter att utföra underhållsåtgärder med turbinanläggningen i drift. I och med den höga kapacitet dagens ångturbinanläggningar har blir de ekonomiska förlusterna enormt stora vid ett eventuellt produktionsbortfall.</p><p>Under arbetets gång har många diskussioner och intervjuer ägt rum. Information har också inhämtats genom dokument, böcker och Internet. En så kallad Failure Mode and Effect Criticality Analysis (FMECA) har också legat till grund för arbetet när metoder och åtgärder för underhållet diskuterats.</p><p>Siemens nuvarande underhåll är till stor del erfarenhets- och tidsbaserat. Vi har försökt att applicera ett mer tillståndsbaserat underhåll och därför har mycket tid ägnats åt att hitta metoder att tillståndskontrollera utrustningen med.</p><p>Arbetet har genererat ett flertal olika rekommendationer på underhållsaktiviteter som är tillståndsbaserade och anpassade för Siemens turbinanläggningar. Tanken är att dessa förslag ska användas i det fortsatta underhållsarbetet och dessutom väcka idéer till fortsatt utveckling av tillståndsbaserat underhåll.</p>

This master´s thesis deals with control and process visualization system dedusting arc melting furnaces, the subject of this master´s thesis is electrical part of the ventilation system from the control system via industrial communication to the design of power components, which include the main fan motor powering inverter. Another part is paid to the design and description of the proceedings, a concept of the control program, design visualization, implementation, remote access and archiving of process values. The last part contains evaluation of the project in terms of the preparatory phase and in terms of commissioning, in particular the description of the additional work that had to be compared to the proposal for commissioning performed.

<p>Through a harmonization of IT-tools among intraorganizational units synergies can be attained through economies of scale and homogenous interfaces towards supply chain partners. In this thesis the possibilities for such synergies at Siemens Medical Solutions in Germany are investigated. By evaluating performance of IT-tools and the cost impact of different scenarios recommendations for harmonization at Siemens Medical Solutions are given.</p>

Through a harmonization of IT-tools among intraorganizational units synergies can be attained through economies of scale and homogenous interfaces towards supply chain partners. In this thesis the possibilities for such synergies at Siemens Medical Solutions in Germany are investigated. By evaluating performance of IT-tools and the cost impact of different scenarios recommendations for harmonization at Siemens Medical Solutions are given.

<p>The Company Siemens Industrial Turbo Machinery AB manufactures and launches in operation among other things gas turbines, steam turbines, compressors, turn-key power plants and carries out service for components for heat and power production. Siemens also performs research and development, marketing, sales and installations of turbines and completes power plants, service and refurbish.</p><p>Our thesis for the engineering degree is to develop an automatic status log which will be used as a tool to control how the status of the machine is before and after technical service at gas turbines. Operational disturbances will be registered in a structured way in order to get a good possibility to follow up the reliability of the application.</p><p>An automatic log function has been developed and will be activated at start, stop and shutdown of the turbine system. Log files are created automatically and get a name with the event type, the date and the time. The files contain data as timestamp, name, measured values and units of the signals which are going to be analyzed by the support engineers. They can evaluate the cause of the problem using the log files.</p>

The Company Siemens Industrial Turbo Machinery AB manufactures and launches in operation among other things gas turbines, steam turbines, compressors, turn-key power plants and carries out service for components for heat and power production. Siemens also performs research and development, marketing, sales and installations of turbines and completes power plants, service and refurbish. Our thesis for the engineering degree is to develop an automatic status log which will be used as a tool to control how the status of the machine is before and after technical service at gas turbines. Operational disturbances will be registered in a structured way in order to get a good possibility to follow up the reliability of the application. An automatic log function has been developed and will be activated at start, stop and shutdown of the turbine system. Log files are created automatically and get a name with the event type, the date and the time. The files contain data as timestamp, name, measured values and units of the signals which are going to be analyzed by the support engineers. They can evaluate the cause of the problem using the log files.

Univ., Diss--Regensburg, 2000.