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Fuel cells are promising candidates for converting chemical energy into electrical energy. The Molten Carbonate Fuel Cell (MCFC) is a high temperature fuel cell that produces electrical energy from a variety of fuels containing hydrogen, hydrocarbons and carbon monoxide. Since the waste heat has a high temperature it can also be used leading to a high overall efficiency. Material degradation and the cost of the components are the problems for the commercialisation of MCFC. Although there are companies around the world starting to commercialise MCFC some further cost reduction is needed before MCFC can be fully introduced at the market. In this work, alternative materials for three different components of MCFC have been investigated. The alternative materials should have a lower cost compared to the state-of-the-art materials but also meet the life-time goal of MCFC, which is around 5 years. The nickel dissolution of the cathode is a problem and a cathode with lower solubility is needed. The dissolution of nickel for three alternative cathode materials was investigated, where one of the materials had a lower solubility than the state-of-the-art nickel oxide. This material was also tested in a cell and the electrochemical performance was found to be comparable with nickel oxide and is an interesting candidate. An inexpensive anode current collector material is also desired. For the anode current collector, the contact resistance should be low and it should have good corrosion properties. The two alternative materials tested had low contact resistance, but some chromium enrichment was seen at the grain boundaries. This can lead to a decreased mechanical stability of the material. In the wet-seal area, the stainless steel used as bipolar/separator plate should be coated. An alternative process to coat the stainless steel, that is less expensive, was evaluated. This process can be a suitable process, but today, when the coating process is done manually there seems to be a problem with the adherence. This work has been a part of the IRMATECH project, which was financed by the European Commission, where the partners have been universities, research institutes and companies around Europe. / QC 20101123

In the chlorate process, natural convection arises thanks to the hydrogen evolving cathode. This increases the mass transport of the different species in the chlorate electrolyte. There is a strong connection between mass transport and the kinetics of the electrode reactions. A better knowledge about these phenomena and their interactions is desirable in order to understand e.g. the reasons for deactivation of anode coatings and what process conditions give the longest lifetime and the highest efficiency. One of the aims of his work was to understand how the chlorate process has to be run to avoid exceeding the critical anode potential (Ecr) in order to keep the potential losses low and to achieve a long lifetime of the DSAs. At Ecr anodic polarisation curves in chlorate electrolyte bend to higher Tafel slopes, causing increasing potential losses and accelerated ageing of the anode. Therefore the impact on the anode potential and on Ecr of different electrolyte parameters and electrolyte impurities was investigated. Additionally, the work aimed to investigate the impact of an addition of chromate on oxygen evolution and concentration profiles under conditions reminiscent of those in the chlorate process (high ionic strength, 70 °C, ruthenium based DSA, neutral pH), but without chloride in order to avoid hypochlorite formation. For this purpose a model, taking into account mass transport as well as potential- and concentration-dependent electrode reactions and homogeneous reactions was developed. Water oxidation is one of the side reactions considered to decrease the current efficiency in chlorate production. The results from the study increase the understanding of how a buffer/weak base affects a pH dependent electrode reaction in a pH neutral electrolyte in general. This could also throw light on the link between electrode reactions and homogeneous reactions in the chlorate process. It was found that the mechanism for chloride oxidation is likely to be the same for potentials below Ecr as well as for potentials above Ecr. This was based on the fact that the apparent reaction order as well as αa seem to be of the same values even if the anode potential exceeds Ecr. The reason for the higher slope of the polarisation curve above Ecr could then be a potential dependent deactivation of the active sites. Deactivation of active ruthenium sites could occur if ruthenium in a higher oxidation state were inactive for chloride oxidation. Concentration gradients of H+, OH-, CrO4 2- and HCrO4 - during oxygen evolution on a rotating disk electrode (RDE) were predicted by simulations. The pH dependent currents at varying potentials calculated by the model were verified in experiments. It was found that an important part of the chromate buffering effect at high current densities occurs in a thin (in the order of nanometers) reaction layer at the anode. From comparisons between the model and experiments a reaction for the chromate buffering has been proposed. Under conditions with bulk pH and chromate concentration similar to those in the chlorate process, the simulations show that the current density for oxygen evolution from OH- would be approximately 0.1 kA m-2, which corresponds to about 3% of the total current in chlorate production. / QC 20101122

Li-ion batteries have enabled the widespread adoption of portable electronics and are becoming the technology of choice for electric vehicles and grid storage. One of the most promising ways to accommodate this demand is to increase the energy density and cycle life of battery electrode materials. Key strategies promoted in the literature include the use of nickel-rich cathodes as well as high-capacity anodes like silicon and lithium metal. While these materials enable a high energy density, this advantage is often counterbalanced with deficits such as poor stability and high cost. Multicomponent electrodes refer to strategies that try to leverage the relative advantages of different materials to offer an attractive compromise of energy density, cost, and cycle life. This thesis has investigated various aspects of multicomponent electrodes with a special emphasis on silicon-based anodes and high-entropy materials. Silicon (Si) is the second-most abundant element on earth and has one of the highest gravimetric capacities. However, silicon anodes are notorious for their poor cycle stability. Herein, improvements in the stability of silicon-based electrodes are achieved with multicomponent composite strategies involving the use of nanostructured spherical silicon. The nanosilicon is studied in high-fraction (80 wt% Si) and low-fraction (≤20 wt% Si) formulations to investigate both failure mechanisms and practical capacity retention, respectively. Composite strategies in which nanosilicon is encapsulated within a Li₄Ti₅O₁₂ ceramic or MOF-derived carbon matrix are shown to deliver superior capacity retention compared to simple composites of silicon and graphite. Considerable attention is given to the selection of a water-soluble binder and its role in electrochemical stability and electrode cohesion in high-loading silicon electrodes. It is found that unmodified high-molecular-weight sodium carboxymethyl cellulose offers better capacity retention compared to xanthan gum or low-molecular-weight binders. The high-entropy design strategy has created a diverse and largely unexplored set of multicomponent oxides and alloys with great potential as electrode materials. This strategy is applied to the family of layered cathodes, where the synthesis and electrochemical properties of the best-performing Li(NiCoMnTiFe)₁O₂ are reported. Despite the low Ni content, the cathode delivers a high initial capacity with unique overlithiation stability despite being charged to 4.4 V. Throughout the thesis, Operando XRD is used to reveal important insight into the lithiation mechanisms of the multicomponent electrodes including intercalation-based graphite, alloying-based silicon, and a novel organic azaacene.

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